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Document No.
FOOD PROCESSING Date Developed: Issued by:
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NC II Davao Oriental Page 1 of 29
Developed by: State University
Processing Food by
Sugar Concentration Diane Margaret Revision # 01
Vaquilar
QUALIFICATION: FOOD PROCESSING NC II
UNIT OF PROCESS FOOD BY SUGAR
COMPETENCY: CONCENTRATION
PROCESSING FOOD BY SUGAR
MODULE TITLE:
CONCENTRATION
FOOD PROCESSING NC II
COMPETENCY-BASED LEARNING MATERIALS
List of Competencies
BASIC COMPETENCIES
Participate in workplace Participating in workplace
500311105
1. communication communication
Working in team
Work in team environment 500311106
2. environment
Practice career Practicing career
500311107
3. professionalism professionalism
Practice occupational Practicing occupational
health and safety health and safety 500311108
4.
procedures procedures
COMMON COMPETENCIES
Apply Food Safety and Applying Food Safety and
PFB751210
5. Sanitation Sanitation
Use Standard Measuring Using Standard Measuring
PFB751211
6. Devices / Instruments Devices / Instruments
Using Food Processing
Use Food Processing Tools,
7. Tools, Equipment and PFB751212
Equipment and Utensils
Utensils
Perform Mathematical Performing Mathematical
PFB751213
8. Computation Computation
Document No.
FOOD PROCESSING Date Developed: Issued by:
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Developed by: State University
Processing Food by
Sugar Concentration Diane Margaret Revision # 01
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Implement Good Implementing Good
Manufacturing Practice Manufacturing Practice PFB751214
9.
Procedure Procedure
Implementing
Implement Environmental
Environmental Policies and PFB751215
10. Policies and Procedures
Procedures
CORE COMPETENCIES
Document No.
FOOD PROCESSING Date Developed: Issued by:
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Developed by: State University
Processing Food by
Sugar Concentration Diane Margaret Revision # 01
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MODULE CONTENT
LEARNING OUTCOMES:
Document No.
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Developed by: State University
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LEARNING OUTCOME NO. 3: COOK SUGAR CONCENTRATES
CONTENTS:
ASSESSMENT CRITERIA:
3.1 Prepared fruits in any form are blended with sugar mixture
3.2 Mixture is cooked to required temperature and total soluble solids
3.3 Desired endpoint is checked using spoon test.
CONDITIONS: (What to provide to students? See the equipment and
tools needed in TR)
Trainees must be provided with the following:
1. Practical work area
2. Equipment
● Refrigerator
● Stove
● Blender
3. Tools/Utensils
● Knives
● Chopping board
● Utility trays
● Measuring cups
● Measuring spoons
● Weighing scale
● Plastic sealer
● Food thermometer
● Colander/strainer
● Wooden spoon
● Ladle
4. Learning Materials:
Document No.
FOOD PROCESSING Date Developed: Issued by:
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Developed by: State University
Processing Food by
Sugar Concentration Diane Margaret Revision # 01
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● Learning guide
● Raw materials
ASSESSMENT METHOD: (ALIGNMENT TO SESSION PLAN)
● Written Tests
● Performance/Practical Test
Document No.
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Developed by: State University
Processing Food by
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LEARNING EXPERIENCES
Document No.
FOOD PROCESSING Date Developed: Issued by:
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Developed by: State University
Processing Food by
Sugar Concentration Diane Margaret Revision # 01
Vaquilar
INFORMATION SHEET 3.3-1
PREPARATION OF FRUITS
Learning Objectives:
After reading this information sheet, you must be able to understand and
familiarize the methods of preparing fruits.
Fruit preservation
The making of jellies and other preserves is an old and popular process,
providing a means of keeping fruits far beyond their normal storage life and
sometimes making use of blemished or off-grade fruits that may not be ideal for
fresh consumption. In jelly making, the goal is to produce a clear, brilliant gel
from the juice of a chosen fruit. Jams are made from the entire fruit, including
the pulp, while preserves are essentially jellies that contain whole or large
pieces. Marmalade, usually made from citrus fruit, is a jellylike concentrate of
prepared juice and sliced peel.
Document No.
FOOD PROCESSING Date Developed: Issued by:
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Developed by: State University
Processing Food by
Sugar Concentration Diane Margaret Revision # 01
Vaquilar
Fruits for making Jams and Jellies
Top quality fruit results in top quality jams and jellies. To make a good jelly,
the fruit must contain the proper amount of pectin and acid. Only few fruits
contain a sufficient amount of pectin and acid to produce good jelly or jam.
Other fruits may be rich in pectin but low in acid or vice versa. Such
deficiencies can be compensated for by adding commercial pectin and/or acid
(lemon juice, citric acid, vinegar).
Carefully selecting the same even fruit will also overcome some of the problems.
It should be noted that both the pectin and acid decrease as the fruit ripens.
Using over-ripe fruit may result in a very soft gel or no gel at all. Often a
combination of fully ripe and less ripe fruit is used. For example, choosing 1/4
immature apples and 3/4 fully matured ones brings a better result than
choosing only fully matured fruit. The under ripe fruit provides pectin and acid
and the mature fruit gives flavour and colour.
The fruits are grouped according to their pectin and acid content:
Document No.
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Developed by: State University
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4. Sugar helps the formation of jelly, caused by pectin is agent by sugar.
Like acid, it controls the rigidity, strength of the jelly while acting as
preservative at the same time.
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Chill:
• Refrigerate all cut, peeled or cooked fresh fruits and vegetables within two
hours of preparation.
Throw Away:
• Throw away fresh cut-up, peeled or cooked fruits and vegetables that have
not been refrigerated within two hours
MULTIPLE-CHOICE
Answer the following questions and encircle the letter of your answer.
1. Fruit preservation comes in various forms. What do you call the type of food
preservation which uses strained fruit juice?
a. jellies c. preserves
b. jams d. marmalade
2. There are four major ingredients in preserving fruits. Which among the
following is NOT an ingredient in the preparation of preserved fruits?
a. pectin c. salt
b. acid d. sugar
4. Which of the following fruit is often used for its high acidity?
a. peaches c. guava
b. raspberries d. melon
Document No.
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ANSWER KEY 3.3-1
1. A
2. C
3. D
4. B
5. B
Document No.
FOOD PROCESSING Date Developed: Issued by:
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INFORMATION SHEET 3.3-2
Learning Objectives:
After reading this information sheet, you must be able to understand and
familiarize the methods of making sugar concentrates.
JAM
The earliest cookbook, called Culinary Matters, which dates back to 1st
century Rome, contained recipes for making jam. It was part of the diet in the
countries of the Middle East where there was an abundance of sugar that grew
naturally. Honey was also used as a sweetener. This enabled the people to have
vitamins from fruit all year round. Crusaders returning to Britain brought the
jams and recipes back with them. The Spanish brought the tradition to the
West Indies with them where fruit was in abundance and so they used the
method of making jam to preserve the fruit.
Jam making is quite a technical process. It requires a large amount of
sugar (equal quantities of fruit and sugar), citric acid (or lemon juice) and
pectin. It also requires considerable amounts of fuel to boil the mixture to the
required consistency and final moisture content. These ingredients and the fuel
can be quite expensive. In addition, glass jars are required for packaging, which
may be difficult and expensive to acquire. (Jam is sometimes packaged in
plastic containers, but this reduces its keeping quality considerably, and
makes it prone to rapid spoilage).
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● Boiling pan (stainless steel or aluminum)
● Spoons for measuring
● Wooden spoon for stirring
● Sugar thermometer (if available)
● Refractometer (if available)
● Jars and lids Labels
Fruits for Jam-making
Fruits should be fresh, mature and well-ripened in order to achieve the
characteristic flavor and color of the jam. Some fruits require peeling while
others do not. Firm fruits require a little boiling to facilitate pulping and some
may be passed through a grinder, a blender or chopped finely to produce a
course fruit pulp.
To make sure that the jam is well preserved and will have a long shelf
life, it is essential that the final sugar content (which is measured as the total
soluble solids) be 65 to 68%. When the jam is starting to thicken and will coat
the back of the spoon you are stirring it with, it is time to start testing it to see
if it has reached the end point. There are four main ways to test when a jam
has been boiled for long enough.
a) Use a refractometer (This is the most accurate method)
. Take a small portion of jam from the pan. Let it cool to 20°C. (Remember to
take the pan off the heat) 2. Place one or two drops of the jam onto the prism
and carefully close the prism. Make sure the sample spreads evenly over the
surface of the prism. 3. Hold the refractometer near a source of light and look
through the end piece. 4. The line between the dark and light fields will be seen
through the viewer. Read the corresponding number on the scale, which is the
percentage of sugar in the sample. 5. Open the prism and remove the sample
with a piece of tissue paper or wet cotton wool
b) Use a sugar thermometer
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This method is slightly less accurate, but is very useful at the small-scale. A
solution of 68% sugar boils at 105°C at sea level. When the boiling jam reaches
this temperature, it is at its end point.
After boiling for a few minutes, stir the jam and remove the pan from the heat.
Dip the thermometer into hot water and then into the jam. If the thermometer
reads 104-105°C, the jam is ready. If it is lower than this, return to the heat
and continue to boil. Test the temperature frequently as the jam soon reaches
its end point.
c) Use the drop test
This is the cheapest option, but is the least accurate of the methods. It is good
enough for use at the home level, for jam that will be used within a fairly short
time. It is not recommended for jams that are meant for sale as there is no
guarantee of consistency from one batch of jam to another.
After two minutes of rapid boiling, remove the pan from the heat. Dip a clean
wooden spoon into the jam and hold it over the pan for 1 to 2 seconds. If the
jam runs back freely, repeat the test every two minutes until the jam looks like
a heavy syrup. When a small lump of jam forms on the back of the spoon and
breaks away from the rest, the setting point has been reached.
Alternatively, you can drop the jam into a glass of cold water: Take a small drop
of the boiled jam on a spoon. Cool it slightly and drop into a glass of cold water.
If the drop falls in a single piece until it reaches the bottom of the glass the end
point has been reached. If it disperses in the water it requires boiling for longer.
d) Use the skin wrinkle test
This method is also cheap and about as accurate as the drop test. You need a
cold plate or saucer. After two minutes of rapid boiling, remove the pan from
heat. Dip a clean wooden spoon into the jam and drip a small amount of jam
onto the cold plate surface. Let it cool and then push the lump of jam with your
finger. If the surface of the lump of jam wrinkles when you push it, it is cooked.
Jellies
The word ‘jelly’ comes from the French word ‘gelée’ meaning to congeal or
gel. People used naturally-grown sugar cane to preserve their fruit. They would pick
ripe fruits from their gardens and fill their tables during meal times.
Jelly, a semitransparent confection consisting of the strained juice of
various fruits or vegetables, singly or in combination, sweetened, boiled, slowly
simmered, and congealed, often with the aid of pectin, gelatin, or a similar
substance.
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Foods with substantial acidity, when concentrated to 65 percent or more
soluble solids, may be preserved by mild heat treatments. High acid content is
not a requirement for preserving foods concentrated to over 70 percent solids.
Fruit jelly and preserve manufacture, an important fruit by-product industry,
is based on the high-solids–high-acid principle, with its moderate heat-
treatment requirements. Fruits that possess excellent qualities but are visually
unattractive may be preserved and utilized in the form of concentrates, which
have a pleasing taste and substantial nutritive value.
Jellies and other fruit preserves are prepared from fruit by adding sugar and
concentrating by evaporation to a point where microbial spoilage cannot occur.
The prepared product can be stored without hermetic sealing, although such
protection is useful to control mold growth, moisture loss, and oxidation. In
modern practice, vacuum sealing has replaced the use of a paraffin cover.
The jelly-forming characteristics of fruits and their extracts are due to pectin, a
substance present in varying amounts in all fruits.
Document No.
FOOD PROCESSING Date Developed: Issued by:
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Developed by: State University 29
Processing Food by
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juice drip though cotton
flannel bag.
Jelly poured into class Do the process a little bit
too slowly. quick.
Jelly mixture was Upon reaching the
allowed to stand before it jellying point, pour into
was poured into the jars. jars and seal
immediately.
Jelly contains glass-like Too much sugar was Too short cooking period
particles used may result for sugar not
to be dissolved
completely.
Transfer the cooked pulp into a bag jelly bag and allow the juice to drain
completely. The clearest jelly comes from fruit that has dripped through the
jelly bag without pressing it. However, a greater the yield of juice can be
obtained by twisting the bag by applying enough pressure to squeeze the juice
not the pulp.
Document No.
FOOD PROCESSING Date Developed: Issued by:
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Processing Food by
Sugar Concentration Diane Margaret Revision # 01
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Self- Check 3.3-2
IDENTIFICATION
Document No.
FOOD PROCESSING Date Developed: Issued by:
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Processing Food by
Sugar Concentration Diane Margaret Revision # 01
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Self-check 3.3-2
1. Jam-making
2. Refractometer
3. Spoon test/drop test
4. Jelly
5. Jars and lids
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TASK SHEET 3.3-2
● Stove
EQUIPMENT:
● Blender
Steps/Procedures:
Document No.
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6. Using a spoon, fill the jar with the finish product,
seal, label and pasteurize
CRITERIA YES NO
Did the trainee conducted 5’S (Sort, Set, Sanitize,
Standardize, Sustain) before doing the preparation of
fruits?
Document No.
FOOD PROCESSING Date Developed: Issued by:
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Developed by: State University 29
Processing Food by
Sugar Concentration Diane Margaret Revision # 01
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Information Sheet 3.3-3
Spoon Testing
Learning Objectives:
After reading this information sheet, you must be able to understand and
familiarize the methods of making sugar concentrates.
The key to why jams set the way they do is down to the interplay between
sugar, pectin and acidity. Pectin is the key ingredient that is needed to set a
jam or jelly. Jam sugar that is specially formulated for making jam usually has
pectin added to make sure the jam sets.Pectin is in all fruits to varying degrees.
When the fruit is heated with sugar the pectin forms bonds in a web-like
structure. The bonds get stronger as the water evaporates from the fruit. The
acidity of the fruit is the next factor that helps a jam set, acids in the fruit help
attract the pectin molecule to each other, helping to firm up the texture of the
finished jam.
Spoon Test
Using this method of checking the set pointcold spoons are recommended
to use.To check the set point using the spoon test you need to watch carefully
at how the jam behaves when tipped from a spoon. It is a little harder to tell if
there is a lot of fruit in your jam but is still effective.
Dip a cool metal spoon into the boiling jelly mixture and lift the spoon
out of the steam so the syrup runs off the side. When the mixture first starts to
boil, the drops will be light and syrupy. As the syrup continues to boil, the
drops will become heavier and will drop off the spoon two at a time. When the
two drops form together and “sheet” off the spoon, the jellying point has been
reached.
Document No.
FOOD PROCESSING Date Developed: Issued by:
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Developed by: State University 29
Processing Food by
Sugar Concentration Diane Margaret Revision # 01
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Self-Check 3.3-3
Document No.
FOOD PROCESSING Date Developed: Issued by:
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Developed by: State University 29
Processing Food by
Sugar Concentration Diane Margaret Revision # 01
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Answer Key 3.3-3
Document No.
FOOD PROCESSING Date Developed: Issued by:
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Developed by: State University 29
Processing Food by
Sugar Concentration Diane Margaret Revision # 01
Vaquilar
REFERENCES
Barret, D.M., et.al. (n.d). Processing Fruits Science and Technology: Second
Edition. Retrieved from
https://www.taylorfrancis.com/books/9780429117930/chapters/10.12
01/9781420040074-11 on June 23, 2019.
Domowe, W. (2018). Fruits for Making Jam and Jellies. Retrieved from
https://www.meatsandsausages.com/jams-jellies/making/fruit-selection
onJune 23, 2019.
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FOOD PROCESSING Date Developed: Issued by:
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Developed by: State University 29
Processing Food by
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