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A A, e B C A
D. Mohand,*
a
Membrane Laboratory, Department of Chemical Engineering, Anna University, Chennai –
Accepted Article
600025, India
b
Department of Chemical and Biological Engineering, University of Ottawa, 161 Louis
130, India
*Corresponding author:
Abstract
BACKGROUND
This article has been accepted for publication and undergone full peer review but has not
been through the copyediting, typesetting, pagination and proofreading process, which
may lead to differences between this version and the Version of Record. Please cite this
article as doi: 10.1002/jctb.5833
by ATR-FTIR, SEM and AFM. The filtration characteristics of the membranes were
measured in terms of pure water flux, membrane porosity and water content. The separation
efficiency of the membranes is explored for contaminants such as bovine serum albumin
(BSA), humic acid (HA) and oil. The results revealed that the PAN membrane with 4 wt% of
PF127 produced greatest permeates flux of 391 L/m2h with minimal fouling. A higher solute
rejection of more than 90% was observed for the tailored membranes due to the improvement
in surface properties.
CONCLUSION
The inherent hydrophilicity of the high density poly (ethylene oxide) brush-like layer
the organic contaminants onto the membrane surface. After a simple hydraulic washing of
PAN/PF127 UF membranes, the flux recovery ratio was augmented which is ascribed their
Pluronic F127;
1. Introduction
alleviate the inadequate supply of clean water. Fresh water resources are being contaminated
highly due to the exponential growth in population and industries. As a consequence, these
may deplete the oxygen level in the surface water. Currently, membrane based water
owing to its excellent separation performance with least energy input, single phase operation,
Accepted Article
fine permeate quality and cost-effective feature.1
present in the feed streams with relatively ease of operation.2-4 In contrast, membrane fouling
that arises on continuous accumulation of solutes on the membrane surface (active layer)
organic contaminants present in the feed stream.6,7 It is well established that hydrophilic
surfaces exhibit exceptional resistance to organic fouling since the hydrophilic surfaces bind
large amount of water molecules around to configure a compact structured water layer. This
in turn defy the interactions of foulants present in the feed stream to the membrane top
surface.8,9 The hydration ability can further be intensified by altering surface properties of the
poly(ethylene glycol), poly(vinyl pyrrolidone) and poly(vinyl alcohol) to the casting dope
solution. Moreover, these additives are also responsible for the substantial enhancement of
Mostly, these hydrophilic additives have been used as pore forming agents. Even
though they enhance hydrophilicity, they are unstable and tend to leach out after a prolonged
operation due to its high water solubility and poor compatibility with membrane matrix.
linger with the membrane for much longer time imparting robust fouling resistance.11 PF127
polymers like poly(ether sulfone) (PES), cellulose acetate (CA), polysulfone (PSU),
poly(vinyl chloride) (PVC), poly(vinylidene fluoride) (PVDF), and poly(ether imide) (PEI)
produced a unique self-assembly pattern which improved the hydrophilicity and separation
F127 content, the hydrophilic PEO moiety spontaneously tend to move upwards and
hydrophobic PPO moiety tend to fix into membrane matrix ensuring the stability of
hydrophilic PEO moieties at membrane surface. In addition, the protruded PEO chains
increase the number of hydrophilic sites at membrane surface which in turn enhances
hydrogen bonding sites. This enables the construction of hydration layer which further
suppresses the non-specific attachment of the foulants. Further, the remaining portion of the
added PF127 self-assembles to form spherical micelles with a shell configuration and releases
out into the gelation bath. Thus, the amphiphilic additive containing hydrophobic anchoring
groups and hydrophilic segments would be a suitable candidate for membrane modification.
Herein we have reported the fabrication of antifouling PAN-UF membrane blended with
PF127 for enhancing the separation of fouling agents such as bovine serum albumin (BSA),
2. Experimental
2.1. Materials
India. PF127 (12,600 g/mol) was obtained from Sigma Aldrich. BSA (69 kDa), HA, N-
methyl-2-pyrrolidone (NMP) and sodium lauryl sulfate (SLS) were purchased from SRL
Chemicals Ltd., India. NMP was sieved through molecular sieves (4A°) in order to eliminate
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moisture content and kept stored in dry atmosphere before usage. Sodium dodecyl sulfate
(SDS) was procured from Glaxo India Ltd. Distilled water was employed during membrane
Dope solutions were prepared using PAN (9 wt%) with various concentration of
PF127 from 0, 1, 2, 3 and 4wt % (designated as MA, M.01, M.02, M.03, and M.04 respectively)
and blended with NMP in the pre-optimized composition as given in Table 1. To get a
homogeneous casting solution, physical blending was done for 8 h with mechanical stirrer
and then allowed to stand for the completion of degassing. Upto 4 wt% of PF127, miscibility
was found with PAN and beyond that phase separation was occurred. The obtained dope
solution was casted over a smooth and polished fine glass plate by maintaining a thickness of
0.22 mm and a relative humidity (RH) of 25%. It was then dipped carefully in the gelation
solvent) at 200C and kept as such overnight for the solvent and non-solvent exchange to be
completed. The membranes were then removed from the glass plate and cleaned thoroughly
with distilled water to remove the excess NMP and SLS. The prepared membranes were
The average surface pore radius rm (m) of each membrane was calculated by the
( )
rm = √ (1)
where, ‘ε’ is the membrane porosity, ‘η’ is the viscosity of water at 25 °C, ‘l’ is the
membrane thickness, ‘Q’ is the water permeate flux, ‘A’ is the active membrane area and ‘P’
Porosity and water content (WC) were computed from the wet weight and dry weight
of the membranes. After soaking the equal sized membrane samples for 24 h, the excess
moisture was removed using blotting paper and weighed then to know the wet weight.
Subsequently, these wet membranes were dried in vacuum overnight and weighed to find out
the dry weight of membranes. The porosity (ε) of the membranes was determined to know the
Where, ‘W0’ is the wet weight of membrane, ‘W1’ is the dry weight of membrane, is the
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density of water, ‘A’ is the active membrane area and ‘L’ is the membrane thickness. WC of
the membranes is related to its porosity and hydrophilicity, calculated by the following
equation
( )
The cross sectional morphology of the membranes was studied by Scanning Electron
Microscopy (SEM, Cam Scan). Membrane samples with a size of 1cm × 1cm were dried with
ethanol and fractured using liquid nitrogen for 60 s. These dried membranes were gold
sputtered to produce electron conductivity and the images were obtained at a high vacuum of
15 kV.
Surface roughness of the membranes was probed by Atomic Force Microscopy (AFM,
Park System, Korea XE-100). Membrane sample attached onto a glass substrate was imaged
was measured at three different locations and an average value was reported for accuracy.
measurements by sessile drop technique using goniometer (OCA 15EC, Data Physics,
Germany). The membrane samples with a size of 3 cm × 3 cm were mopped with a blotting
surface at four different places on the sample and the average value was considered for
accuracy. From the contact angle values, work of adhesion ( ) was also determined by the
following equation:
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( ) ( )
Where, ‘θ’ is the contact angle and is the interfacial surface tension of liquid and vapor
using a batch type dead-end filtration cell (UF cell, Model 8400, Amicon, USA). The UF cell
with a volumetric size of 350 mL and active filtration area of 45.38 cm2 was attached to
solution reservoir. A Teflon-coated magnetic paddle was fitted inside the cell to minimize
concentration polarization.19
specified pressure of 413.685 kPa using distilled water taken in the solution reservoir. After
that, permeated water was measured at fixed intervals until a steady state was obtained to
determine trans-membrane flux. The pure water flux ( ) was calculated based on the
following expression.
( )
Where, ‘Q’ is the volume of water permeate (L); ∆t is the water permeation time (h); ‘A’ is
emulsion
model foulant solutions such as protein (500 mg/L, BSA in PBS), humic acid (500 mg/L in
DI water) and motor oil (500 mg/L in SDS emulsifier) were prepared individually to evaluate
the rejection performance of the membranes. Oil droplet size of the emulsion prepared was 5
During filtration of each model foulant solution individually, permeate was collected at a
fixed and regular interval of time to measure trans-membrane flux which is mentioned as
protein flux (Jp), humic acid flux (Jh) and oil-in-water emulsion flux (Jo). All the fouling
experiments were carried out using UF stirred cell at a constant pressure of 344.738 KPa.
The concentrations were quantified with total organic carbon analyzer (Shimadzu,
TOC-V CPH) for HA as well as oil/water emulsion and UV absorbance at 280 nm for BSA.
After each foulant solution was tested for fouling intensity, UF cell and reservoir was cleaned
order to find out the reversibility of fouling and the fluxes obtained are denoted as which
is pure water flux after protein filtration, which is pure water flux after humic acid
. The solute rejection (SR) was found out from the concentration values of feed
( ) ( ) ( )
The efficiency of each membrane in terms of antifouling ability was examined from
its Flux Recovery Ratio (FRR) and Total Flux Decline (DRT) by using the following
equations.20, 21
( ) ( )
( ) ( )
( ) ( )
( ) ( )
FRR and DRT values on filtering all the three model foulant solutions are found. The
Total Flux Decline is the sum of Reversible and Irreversible Flux Decline. Moreover, higher
FRR values and lower DR value indicates good fouling resistance property of membrane.
3.1. ATR-FTIR
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PAN membranes
ATR-FTIR spectra of PAN and PAN/PF127 membranes. The typical peak associated with
nitrile (-C N stretching) is observed at 2245 cm−1 in both PAN and PAN/PF127
membranes.22,23 After the addition of PF127, significant changes in the spectra of PAN films
can be noted. In PAN/PF127 spectra, a new peak observed at 1080 cm-1 indicates C-O-C
stretching attributed to ether group which infers the presence of the hydrophilic PEO chains
on the surface. On the other hand, the incremental dosage of PF127 content from 0 to 4 wt%,
shows a notable increase in transmittance at 1080 cm−1 which assures that the membrane
matrix contains PF127.9,15 This must be owing to the surface segregation of PF127 molecules
vibration of methylene. In PAN/PF127, a fair increase in intensity of this peak can be seen
due to the presence of methylene group from the added PF127.14 These obtained results
evidenced the presence of PF127 in the membrane matrix as PPO block provides a good
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anchorage within the membrane matrix despite the highly water soluble nature of PF127.
Fig. 3. Cross-section SEM images of pure PAN (MA), PAN/ 1 wt% PF127 (M.01), PAN/ 2
wt% PF127 (M.02), PAN/ 3 wt% PF127 (M.03) and PAN/ 4 wt% PF127 (M.04)
membranes
selectivity and permeability. Fig. 3 shows the cross-sectional SEM images of PAN/PF127
morphological structure with a separating skin layer at the top, a spongy layer beneath the
skin and finger like spongy layer projecting towards the bottom with fully opened pores at the
PF127 in the dope solution produced porous membranes with a sponge like sub-layer. During
phase inversion, the solvent/non-solvent exchange between casted dope and gelation bath
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lead the polymer thermodynamically unstable thus influences demixing by diminishing free
energy of mixing. Moreover, on immersion, the polymeric molecules tend to form cluster in
order to reduce the interaction with the non-solvent leading to pore formation.25, 26
As mentioned earlier, a portion of the added PF127 might have leached out into
gelation bath facilitating instantaneous demixing by fastening the passage of water through
those voids to form macrovoids.27.On further increase in Pluronic addition, the finger like
membrane structure. This must be due to the drastic increase in viscosity that decelerates the
diffusion rate of exchange of solvent and non-solvent thus slowed down demixing to form
porous substructure. Hence, in Fig. 3, PAN/PF127 membranes shows more finger like slender
channels than control PAN membrane. In AFM micrographs, all the membranes possessed a
nodule-valley like structure which is the typical structure of asymmetric membranes prepared
by phase inversion mechanism. As shown in Fig. 4, pure PAN membrane surface contains
large nodules and as the concentration of PF127 is increased, the nodules decreased in its size
for modified membranes. In general, surface roughness increases thereby the total active
surface area enhances the filtration; however intensify the deposition and attachment of
foulants28. The pure PAN membrane has an average roughness ( ) value of 71.81nm.
Alternatively, the increase in PF127 content has led to decrease the nodules and a reduced
alue of 47.62 nm at 4 wt% PF127. From values, it is evident that on increasing PF127
Fig. 4.
The wetting nature of the membrane plays an important role in evaluating its water
surface of membrane immediately spreads from membrane air interface. The dynamic change
in water contact angle with respect to time is due to some measures like capillary action,
adsorption, roughness factors etc. Herein, the pure PAN membrane showed the higher contact
angle of 76.2°. At the same time, the higher wt% of PF127 embedded membranes had the
PEO brushes. High surface energy associated with PEO is the reason for the lag or drop in
Fig. 5. Water contact angle and work of adhesion of the pure and modified PAN membranes
membrane surface and the liquid. has incremented from 89.17 mN/m for MA to 139.65
mN/m for M.04 membrane as shown in Table 2. As mentioned earlier, at a higher dosage of
PF127, a high density PEO brush layer may be established at the membrane water interface.
This highly dense hydrophilic PEO moiety that stretches out into the aqueous environment
could hinder solute adsorption onto membrane surface by forming a highly hydrated compact
layer onto it.30,31 The increment in work of adhesion substantially reveals the enhancement of
adhesive force which is the indirect indication of the increased wetting property of the
Contact
Ra Work of adhesion, Pure water fiux
Membrane angle
(nm) (mN/m) (L/m²h)
(θ)
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Table. 3. Membrane porosity, water content and mean pore radius of pure and modified
PAN membranes.
The membrane porosity results are presented in Table 3. It is inferred that membrane
porosity has increased from 72.1% (MA) up to 86.3% (M.04). The effect of PF127 on the hike
kinetics of membrane formation. The increase in the porosity with respect to the increase in
for the formation of small networks. The higher porosity of M.04 in turn increased the wetting
The WC values of the pure base polymer and Pluronic blend membranes is another
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indication of membrane wetting property which is shown in Table 3. The WC value has
increased from 64.7% (MA) to 75% (M.04). The augment in water content on increase in
addition of PF127 content in blend membranes is because, more porous structure can uphold
more amount of water within it. These results are consistent with the pure water flux and
Fig. 6. Pure water flux profile of PAN control and modified PAN membranes
Pure water flux is considered to be the key factor for any UF membrane. The pure
water flux profile obtained for the various prepared membranes is displayed in Fig. 6. Here,
the control PAN membrane exhibited lower pure water flux of around 242 L/m²h whereas an
opposite trend of higher water flux of 391 L/m²h could be noticed on incremental dosage of
accordance with its higher hydrophilic nature. Considerable increase in hydrophilicity of the
modified membranes led to enhance the transport of water molecule through membrane
membrane
to membrane surface that possesses steric repulsion effect (fouling resistant mechanism).
Therefore the interaction between membrane surface and organic pollutants such as BSA, HA
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and oil is diminished. Based on the fouling nature of organic foulants on
shown in Fig. 7.
During the initial stage of UF of model foulant solutions, the adsorption of the
rejected solute molecules generates intense fouling on membrane surface. This eventually
further deposition of solute owing to the rigorous stirring near the membrane surface and
influential in diverse industries such as food, biomedical and pharmaceutical. The effect of
varying PF127 content on protein separation was investigated by filtering BSA as a model
protein solution through all the membranes. The BSA permeates flux values are presented in
Fig. 8. The pure PAN membrane possessed the permeate flux value of 95 L/m2h whereas the
membrane M.04 containing PF127 showed the highest permeate flux of 156 L/m²h with higher
to interrupt the well-structured water molecule arrangement which leads to the disintegration
of bound water molecule. This further causes the membrane surface to interact more with
protein foulants. Moreover, protein adsorption hinders the mobility of polymeric chain by
compressing hydrophilic polymeric brushes leading to entropy loss.35 At the same time, in
surface easily bind with surrounding water molecules through electrostatic interactions or
hydrogen bonding. Therefore, the adhesion force which is responsible for protein interaction
is suppressed by the well-structured hydration layer which is attributed to the higher density
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of PEO coverage. Moreover, PEO groups render neutral charge to the membrane surfaces
owing to the lack of dissociable functional groups in PEO moiety. Therefore, the interaction
between the modified membrane with high density PEO (M.04) and BSA is free from
forms hydrogen bonding with water can engender an energetic barrier and regulates the
adsorption of biomolecules.36 After hydraulic washing, M.04 membrane showed a higher FRR
value of 93.42% whereas it possessed lesser DRirr value of 6.58 %. From this study, it is
concluded that PF127 modified membranes showed higher FRR value and lower DRirr value
due to the presence of hydrated PEO segments on the membrane surface which effectively
inhibited protein adsorption and showed good antifouling nature.37 These results showed that
M.04 membrane has an excellent antifouling property which is reliable for protein
separation13.
3.6.2. HA removal
organic matter (NOM) which is produced when natural debris and animal tissues are getting
on NOM removal. In general, HA molecules are negatively charged at pH 6. At this pH, the
carboxylic and phenolic hydroxyl groups are ionized to a greater extent leading to higher
repulsion between HA molecules which reduces the size of HA aggregates further. At the
same time, the bivalent calcium ions present in the hard water can easily complex with HA
Fig. 8. Time-dependent permeate flux variation of the pure PAN, PAN/PF127 membranes
(left)and a summary of the corresponding DRr, DRirr, FRR, DRT values (right) during
the filtration of (a) BSA solution, (b) HA solution and (c) oil emulsion. The entire
filtration process consisted of threesteps: purewater flux (0-3.5 h), flux on model
foulant solution filtration (3.5-5.5 h) and pure water flux after simple hydraulic
washing (5.5-8 h)
depicted in Fig. 8. From HA filtration experiment, it is observed that M.04 membrane showed
the highest permeate flux value of 165 L/m²h with a rejection of 90 % whereas pure PAN
membrane showed flux value of 81 L/m²h with a rejection of 84 %. The cause for the higher
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flux and higher rejection of M.04 membrane is the combined effect of appropriate pore size
and wetting property of modified membranes. On the other hand, the unmodified bare PAN
membrane showed a lesser permeate flux value due to the associated hydrophobic nature that
exacerbated organic fouling by favoring the interaction of foulants to membrane pores as well
as interior walls.
From Fig. 8, it can be concluded that both filtration of HA and BSA permeate flux has
similar trend. At the same time, the effect of membrane hydrophilicity was not much
effective on HA rejection when compared to BSA rejection. This must be due to the
of both hydrophilic and hydrophobic bearing groups which are a mixture of many molecules
including catechol, quinone, phenol, and sugar moieties. Therefore, there is a possibility of
hydrophilic species of HA that may further alleviate the hydrophilicity at the modified
membrane surface. Simultaneously, the membrane surface top enveloped with PEO molecule
decrease in DRirr value. From Fig. 8, it can also be noted that when the PF127 content is 4
wt%, the FRR value is 83.8%. On the other hand, DRirr value which is highly responsible for
fouling is as low as 16.2%. The reason is, in PF127 modified membranes, presence of higher
density of PEO which provides surface resistance property due to the anchorage of PF127
to protein foulant. The effect of addition of PF127 on rejection of oil for the PAN/PF127
blend membranes is shown in Fig. 8. The study on the oil separation efficiency of pure PAN
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membrane (MA) showed a flux value of 91 L/m²h with an oil removal efficiency of 89%.
Whereas, PAN/PF127 modified membranes exhibited an increased flux value of 183 L/m²h
with an oil rejection of 96.1% on oil filtration which indicates the better efficacy of
separation. When a hydrophobic membrane surface is immersed in water, the hydrophobic oil
molecules present in the emulsified oil in the feed stream adheres onto membrane surface and
deform by coalescing with each other and tend to spread over the solid surface in the
meantime of filtration.40 In this context, in pure PAN membrane (MA), the hydrophobic
interaction drives the oil molecules to deposit directly over the hydrophobic surface that leads
to a sharp flux decline over time. In contrast, in the case of PF127 added membranes the
presence hydrophilic PEO moieties make hydrophilic surface in aqueous media which helps
to reduce the hydrophobic interactions and adhesion of the oil droplets on the membrane
surface.41,42
exhibited increased level of flux of 183 L/m²h with a oil rejection of 96.1% on oil filtration
which indicates the better efficacy of separation. It can be noted that DRirr value reduced
progressively with increasing PF127 content. Hence it is concluded that oil resistant property
is probably enhanced. This was attained by (i) The high surface energy PEO domains that
hampered the relocation of oil droplets at the membrane surface43 and (ii) The appropriate
Fig. 9 Percentage rejection of BSA, Oil and HA for all the prepared membranes
The percentage rejection of foulants for all the membranes is depicted in Fig. 9.
According to the above results, the irreversible fouling (DRirr) is highly depended on the
Pluronic added membrane with a higher dosage (M.04) possessing denser PEO brushes at
membrane surface rendered high hydrophilicity end, large excluded volume as well as unique
coordination with water molecules around, endow these membranes with extraordinary
ability to resist BSA, HA and oil molecule adsorption.45 On filtering these three model
foulants, the FRR value was in the order of MA<M.01 <M.02<M.03<M.04. On increasing PF127
concentration, the decrease in mass transfer resistance is affirmed to the high surface energy
retard the non-specific adsorption of foulants such as protein, NOM and hydrocarbon by
embedding an amphiphilic macromolecule PF127 via phase inversion technique. The surface
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modification done led a significant enhancement of pure water flux which in turn supported
to enhance its fouling resistant property. From performance studies, best results were
obtained for M.04 membrane on adding the maximum Pluronic content (4wt%). A highly
hydrated compact layer which formed owing to the dense PEO polymer layer at membrane
surface prevented the surface from getting fouled by protein molecules, HA and oil molecules
at the same time increasing its selectivity. With the combined stability of PAN membrane and
PF127 with PEO side chains and PPO backbone greatly improves the hydrophilicity to
minimize the interactions of foulants present in feed onto membrane surface. The excellent
processes.
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