Doc No:

INDUSTRY4WRD READINESS
ASSESSMENT [RA] REPORT Issue No:

Effective Date:

COMPANY NAME

DATE OF ASSESSMENT

ASSESSOR 1

ASSESSOR 2

This document and all Information, which is contain in this document, is the property of PSDC Sdn Bhd. The information is to be used for the sole purpose of reviwew and evaluationby party anticipant
entering into the technology audot program conducted by PSDC Sdn Bhd. The information IS HIGHLY CONFIDENTIAL and shall not in any manner be used or made known to any third party without the
prior written permission of of PSDC. Sdn Bhd

@2019 PSDC Sdn Bhd, All Right Reserved

A. Introduction

The aim of the assessment is to evaluate a company's readiness for adoption or implemetation of Industry 4.0.Through this
assessment, company can determine where to start and how to expand and suatain their Industry 4.0 initiatives. This assessment has
been designed as a comprehesive tools for all companies regardsless of size or industry sector

The assessment is carried out on the 3 shift factors in accordance to the Guideline on the Assessment on Readiness Level for
Manufaturing Organization Preparing to Adopt Industry 4.0 As follow:

i. Process: Management of supply chain, operation and product.

ii. Technology: Automation, connectivity and intellligence.
iii. People: Organization, strategy and human capital

A. Company Data
1. General Information on company

Company name
Company address
Contact person (name, position)
Telephone Fax
Handphone Email
Website

Audit Participants
(name, position

2. Number of employees
No of employee in 2016
No of employee in 2017
No of employee in 2018

3. Turnover (in RM)

Turnover in 2016
Turnover in 2017
Turnover in 2018

4. Turnover (in RM) from products (<3 years, new to company)

Turnover from new product 2018
Business Key Indicators Note : Company may add row is
inadequte
Gap [Previous Year Vs Current
Key Indicators (where applicable) NOTE 2017 Actual 2018 Actual 2019 Actual 2020 Target
Year Target]

Sales [in RM] 7,071,133 2,841,318 2,366,757 4,600,000 2,233,243

Production [unit in ___pcs____________ ] 100A -186594 pcs 100A -58000 pcs 100A -117550 pcs 100A -146380 pcs
For main product/other product - please specify
i.e kg, tonnes, liter, pieces etc. 160A - 0 160A - 0 160A - 1200 160A - 38240

Gross Margin [in %] P&C

Profit Ratio Before Tax [in %] P&C

Inventory [Year Ending] [in RM] 171,156 169,268 180,251 180,000

Market Focus – International : Local For all products 100% local 100% local 100% local 100% local

Total Employees [Overall] 18 12 19 17

Percentage of Foreign Labour to overall employee

[in %]
0% 0% 0% 0%

Total High Skilled Labour to overall employee [in %]

SKM (Level 4) & Diploma & Degree and above 39% 67% 47% 53%

Annual Spending on New Product Development [in RM] 114,164 234,287 307,616 500,000 192,384

Training Expenses [in RM] related to Industry 4.0 or not

1. General training 14,900 70 2,611 FOC

2. Training related to Industry 4.0 FOC FOC - -

Total machine or assets depreciation related to

Machine/Asset Depreciation [in RM] 85,557 86,655 108,265 108,000
manufacturing

Salary /Payroll related expenses [in RM] 1,329,498 853,304 939,004 967,000

Revenue/Sales for Export Market [in %] - - - -

Overall Fixed cost Vs Revenue [in %] 16% 26% 35% 18%

Overall Variable Cost Vs Revenue [in %] 66% 69% 90% 60%

 Gap [Previous Year Vs Current
OPERATIONAL (where applicable) 2017 Actual 2018 Actual 2019 Actual 2020 Target
Year Target]

Please declare which machine eg. Best performing machine

(BPM), worse performing machine (WPM) related to main
product.
OEE, [in %]
In some the manufacturing of main products, either #VALUE! #VALUE! 74% 76% 2.00%
machines (BPM or WPM) may not be involved at all. If that
happened, the calculated OEE cannot be said to represent
the current situation on the production floor.

Availability, [in %] 0 0 78.92% 80.14% 1.22%

100A - 93.26% 160A 100A - 94.55% 160A -

Performance Rate, [in %] 100A - 88.70% 100A - 90.50% 100A - 1.29%. ,160A - 22.77%
- 72.03% 94.80%

100A - 93.26% 160A 100A - 94.55% 160A -

Yield, [in %] 100A - 88.70% 100A - 90.50% 100A - 1.29%. 160A - 22.77%
- 72.03% 94.80%

100A - 100.00% 100A - 100.00% 160A

On Time Delivery [OTD] [in %] 100A - 100.00%. 100A - 100.00%.
160A - 100.00% - 100.00%

100A - 93.26% 160A 100A - 94.55% 160A -

Actual Vs Plan Produced [in %] 100A - 88.70% 100A - 90.50% 100A - 1.29%. 160A - 22.77%
- 72.03% 94.80%

Installed Capacity [in pcs]

100A - 93.26% 160A 100A - 94.55% 160A -

Capacity utilisation rate [in %] Please declare for all product or main product only. 100A - 88.70% 100A - 90.50% 100A - 1.29%. 160A - 22.77%
- 72.03% 94.80%

Demand Vs Forecast Accuracy [in %] Please declare for all product or main product only.

Product Name Customer Application

LV Single Pole Fuse Switch Disconnector

TENAGA NASIONAL BERHAD Overvoltage protection in overhead cable distribution system - Outdoor
160A
LV Cut Out Fuse Switch Disconnector 100A TENAGA NASIONAL BERHAD Overvoltage protection in overhead cable distribution system - Indoor

ABC Cable Tie TENAGA NASIONAL BERHAD Overhead cable accessories

Wall Support TENAGA NASIONAL BERHAD Overhead cable accessories

 Status [Choose
ADVANCED TECHNOLOGY & OTHER BEST
NOTE category in the drop
PRACTICES ADOPTION STATUS
down list]

Horizontal Integration Software Not Available

Vertical Integration Software [ERP - Oracle, SAP, Monitor,

Not Available
Others]

IoT: Sensors, Actuators for Real-Time Process Parameter

Not Available
monitoring

Cloud Computing [ SaaS, PaaS, IaaS] - Hybrid, Private,

Not Available
Public Model

Big Data Analytics - Descriptive, Diagnostic, Predictive,

Not Available
Prescriptive

Visualisation [Dashboard, Active Cockpit] Work In progress

Advanced Materials [New materials for cost effective,

Not Available
performance]

Artificial Intelligence [AI] : Machine Learning, Deep

Not Available
Learning

  1. Digital supply chain :

Digital Supply Chain : Interconnected CPS
https://supplychaingamechanger.com/what-is-the-digital-
supply-chain/ and https://www.bitsight.com/blog/what-is-
digital-supply-chain-management Not Available
2. Horizontal integration:
https://www.mbtmag.com/business-intelligence/article/1325
1083/horizontal-and-vertical-integration-in-industry-40

New Business Model: Disruptive Technologies for New

market

Augmented Reality and Simulation: Paperless Instruction

Not Available
and monitoring

ISO 9000: 2015 Certified Implemented

ISO 14000: 2015 Certified [Environment al Management
Not Available
System]

ISO 45001 Certified [Ocupational safety and health] Not Available

ISO 20000: IT Service Management or any other related to

Not Available
IT Security

ISO 27001: Information Security Management System

Not Available
[ISMS]

Listed in ACE Not Available

Listed in KLSE Not Available

READINESS ASSESSMENT [RA] : WORK FILE FORMAT
Company Overview

Company Name: TENAGA PRISMA MANUFACTURING SDN BHD

Gap [Previous Year

Key Indicators 2018 Actual 2019 Actual 2020 Actual 2021 Target Vs Current Year
Target]
BUSINESS & FINANCIAL
Revenue/Sales [RM]
Volume [unit]
Cost of Goods Sold (COGS) [RM]
Gross Margin [%]
Profit Before Tax [RM]
Machine Depreciation Cost [RM]
Inventory Year End [RM]
Total Employees [Overall]
Total Foreign Employees
Total High Skilled Employees [%]
Training Expenses [RM]
Revenue/Sales [%] for Export Market
Overall Fixed cost Vs Revenue [%]
Overall Variable cost Vs Revenue [%]

OPERATIONAL
OEE [%]
Machine Availability Rate [%]
Machine Performance Rate [%]
Machine Yield Rate [%]
On Time Delivery [%]
Production Capacity Utilisation Rate [%]

Product Name Application

Status
ADVANCED TECHNOLOGY & OTHER BEST PRACTICES [Choose
ADOPTION STATUS category in the
drop down list]

Horizontal Integration Software [MES, SHOP-FLOOR SYSTEM, ETC.]

Vertical Integration Software [ERP - Oracle, SAP, Monitor, Others]

IoT: Sensors, Actuators for Real-Time Process Parameter monitoring

Cloud Computing [SaaS, PaaS, IaaS] - Hybrid, Private, Public Model

Big Data Analytics - Descriptive, Diagnostic, Predictive, Prescriptive

Visualisation [Dashboard, Active Cockpit]

Advanced Materials [New materials for cost effective, performance]

Artificial Intelligence [AI] : Machine Learning, Deep Learning

Digital Supply Chain : Interconnected CPS

New Business Model: Disruptive Technologies for New market

Autonomous Robot: COBOT, AGV, Drone

Augmented Reality & Simulation: Paperless Instruction and monitoring

ISO 9000: 2015 Certified
ISO 14000: 2015 Certified
ISO 45001 Certified
ISO 20000: IT Service Management or any other related to IT Security

ISO 27001: Information Security Management System [ISMS]

Listed in ACE
Listed in KLSE
ISO 13485:2016 Certified. Quality Management System for Medical
Device Manufacturing