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Highway I Notes
Highway I Notes
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CHAPTER ONE
HIGHWAY ROUTE SURVEYS AND LOCATIONS
1-1Highway Alignment
Definition: The position or the layout of the centre line of the highway on
the ground is called the alignment. It is of two type viz horizontal and
vertical
• Traffic
– Present and future travel patterns should be observed & forecasted
– Traffic “Desire line” should be drawn showing path of traffic flow
• Geometric Constraints
– Design factors such as max. Gradient, minimum radius of curve,
minimum available sight distance, maximum allowable super-elevation, etc.
should be within the limits of allowable design values which are governed by
the expected traffic speed
• Economy
– Total transportation cost including initial construction cost,
maintenance cost, and operation cost
• Example:
– Deep cuttings, high embankments, no of bridges that need to be
constructed, etc. increases the initial cost of construction.
• Other considerations
– Drainage considerations
– Hydrological factors
– Political considerations
– Monotony
Special considerations on Hilly Roads
• Slope Stability
– A common problem in hill roads is landslide. Special care should be
taken to choose the side that is more stable
• Drainage
– Numerous hill-side drains to adequately drain the water across the
road should be provided
– But, attempts should be made to align the road where the number of
cross-drainage structures are minimized
• Geometry
– Different standards of grades, curves, sight distances, speeds and
other related features are followed in hill roads
• Resisting Length
– The resisting length should be kept as low as possible. Thus, the
ineffective rise and excessive fall should be kept minimum
1.2 Route Location Surveys
• In order to select the best road corridor, the following engineering
surveys are usually carried out:
Reconnaissance Surveys
Preliminary Survey
Detailed (Location) Surveys
Reconnaissance Surveys
• 1st phase of Reconnaissance: Desk Study
– Involves an examination of a relatively large area between terminal
points for the purpose of determining a broad corridors through
which a road alignment may pass
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– Usually such survey is made by the use of available maps and Aerial
Photographs (stereoscopy)
• Probable Alignment is identified on the map by:
Avoiding valleys, ponds, etc.;
Avoiding river bends where bridges should not be located;
Keeping in view of geometric standards (e.g. avoiding steep
topographies, etc)
• 2 phase of Reconnaissance: Field Study
nd
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– Related to stability of side slopes, good quality and quantity of
construction materials near site
• Drainage
– Likely surface & sub-surface drainage problems, type and number of
drainage structures
• Right of Way
– Acquisition of land for the location of a transportation system may
cost much; shifting the alignment a little may reduce the cost
considerably
• Effect on Population
– Services offering the nearby population, its effect on the development
of the community – schools, churches, public buildings, etc,
undesirable effects such as pollution, etc
• Traffic Characteristics
– How best will a route fit with traffic requirements of the area
• Maintenance Costs
– An extraordinary maintenance cost (landslide, etc), and user costs
from inconveniency due to closure of the facility due to maintenance
problems
After evaluating the alternative routes proposed, one or more routes will
be recommended. If more than one routes passed the reconnaissance
survey detail study is made to choose one best route in the preliminary
survey.
Preliminary Surveys
• Consists of running an accurate traverse line along the routes already
recommended as a result of reconnaissance survey in order to obtain
sufficient data for final location
• Objectives
– Survey and collect necessary data (topography, drainage, soil, etc.) on
alternate alignments
– To estimate quantity of earthwork, material, of different alternatives
– Compare alternate alignments
– Finalize the best alignment from all considerations
• The preliminary survey may be carried out by one of the following two
methods:
– Modern: Aerial Survey – using photo interpretation techniques,
information on topography, soil, geology, etc. can be obtained
– Conventional: a survey part carries out surveys using the require
field equipment taking measurements, collecting topographical and
other data and carrying out soil survey
Conventional Method
Establishing primary Traverse following the line recommended in the
reconnaissance survey
Record all topographical features
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Levelling work: to determine the Centre Line, Profile & Typical Cross-
sections (just sufficient to approximate earthwork)
Hydrological Data: to estimate type, number, & size of cross-drainage
structures, and the grade line is decided based on the hydrological
and drainage data
Soil Survey: the suitability of proposed alignment is to be finally
decided based on the soil survey data. The soil survey at this stage
helps to workout details of earthwork, slopes, suitability of materials,
sub-soil and surface drainage requirements, pavement type and
approximate thickness requirements
After finishing the preliminary survey
Select the most suitable alignment by conducting a comparative study
considering economy, geometry, etc.
Final Location Survey
Purpose
To fix the centre line of the selected alignment and collect additional data
for the design and preparation of working drawings. If extensive data is
collected earlier the survey work here might be limited.
Tasks during Final Location Survey
• Pegging the centre line: usually done at stations established at 30m
intervals with reference to preliminary traverse/ base line (if used
earlier) or a control survey (if aerial survey was used).
• Centre-line Levelling: at the stations and at intermediate points
between stations where there is a significant change in the slope to
obtain the representative profile of the ground
• Cross-section Levelling: at each station (!) and at points with
significant change in ground slope
• Intersecting Roads: the directions of the centre line of all intersecting
roads, profiles, and cross-sections for some distance on both sides
• Ditches and Streams: horizontal alignment, profile, and cross section
levelling of the banks of the stream/river
Drawings & Reports
• The data, after the necessary investigation and final location survey, is
sent to the design office to be used for
– Geometric design, pavement design, and design of drainage and other
structures, preparation of drawings, reports, and specifications
• A complete set of drawings for a road design includes:
Site plan of proposed alignment
Detailed Plan & Profile
Cross-sections for Earth work
Typical Roadway sections at selected locations (e.g. junctions)
A mass-haul diagram
Construction details of structures like bridges, culverts,
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CHAPTER TWO
2) DESIGN CONTROLS AND CRITERIA
The elements of design are influenced by a wide variety of design controls,
engineering criteria, and project specific objectives which include
Functional classification of the road
Design traffic volume and composition
Nature of terrain
Design speed
Density and character of adjoining land use
Economic & Environmental Considerations (right of way impact and cost)
Road users characteristics
Vehicle size and performance
Level of service to be provided
Available fund
Safety, etc.
2.2.1) Highway Functional Classification (Road Hierarchy)
Objectives in setting a hierarchy
To obtain best use of an existing network
To ensure that each type of traffic is using the most appropriate route
To minimize the risk to users and to the natural built environment
To ensure better management, maintenance regimes and design policies
To ensure funding for routes is targeted appropriately
Roads are therefore classified according to their respective functions in
terms of the character of the services they are providing.
The most frequently used functional classification includes
Principal arterial
Minor arterial
Major collectors
Minor collectors
Local roads ( streets)
ERA with corresponding classification
Trunk roads(class1)
Link roads(class2)
Access road(class3)
Collector roads (class4)
Feeder roads(class5)
Trunk roads: - are roads linking the capital city with centers of
international importance and inter boundaries. They carry present AADT
≥1000, although they can have volumes as low as 100 AADT.They are
numbered with an “A “prefix. An example is Addis –Gondar road (A3).
Link roads:-are roads linking centers of national importance or
international importance such as principal towns and urban centers. They
carry 400- 1000, 1st year AADT although the values can range from 50-
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1000AADT. They are numbered with a "B" prefix. An example of a typical
link road is the Woldiya-Debre Tabor-Woreta Road (B22), which links, for
instance, Woldiya on Road A2 with Bahir Dar of Road A3.
Access roads:-are roads that link centers of provincial importance and 1 st
year AADT ranges between 30-1000.they are numbered with a "C" prefix.
Collector roads: - Roads linking locally important centers to each other, to
a more important center, or to higher class roads must be linked by a
collector road. First year AADTs are between 25-400. They are numbered
with a "D" prefix.
Feeder roads: - Any road link to a minor center such as market and local
locations is served by a feeder road. First year AADTs are between 0-100.
They are numbered with an "E" prefix.
Roads of the highest classes, trunk and link roads have, as their major function to
provide mobility, while the primary function of lower class roads is to provide access. The
roads of intermediate classes have, for all practical purposes, to provide both mobility and
access.
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* The design two-way traffic flow is recommended to be not more than one Design Standard step in excess of the first year AADT (excluding DS7). ** For
traffic volume more than 15000 a different design approach should be followed. *** The width of each lane is 3.65m
! Median with trees (DS1) is allowed for cross section shown in the table i.e. 2 lane
+parking lane + Footway if otherwise the median should be a covered and an open one
without trees or a lower width of a median barrier shall be designed. Similarly for DS2 Roads
in the town section i.e. one lane + parking lane +footway should have a covered median with
no trees or other wise a lower width of a median barrier should be designed.
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The geometric design elements of a road depend on the transverse terrain
through which the road passes. Transverse terrain properties are
categorized into four classes as follows:
FLAT: - Flat or gently rolling country, which offers few obstacles to the
construction of a road, having continuously unrestricted horizontal and
vertical alignment (the transverse terrain slope is up to 5 percent).
ROLLING: - Rolling, hilly or foothill country where the slopes generally rise
and fall moderately and where occasional steep slopes are encountered,
resulting in some restrictions in alignment (transverse terrain slope vary
from5%-25%).
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Car1 Car2
Design classes DS1 to DS10 have associated bands of traffic flow as was
shown in Table 5-1.The range of flows extends from less than 20 to 15,000
motorized vehicles per day (excluding motorcycles), and covers the design
conditions for all single and dual carriageway roads.
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A lthough the levels of flow at which design standards change are based
on the best current evidence, the somewhat subjective boundaries
should be treated as approximate in the light of uncertainties inherent in
traffic estimation and future forecasting. Therefore, the Design Traffic Flow
shall normally be limited to be no more than one Design Class step higher
than the average daily traffic (AADT) in the first year of opening. For
example, a road with a first year traffic flow of 190 vehicles per day rising to
1,100 vehicles per day in the last year of it’s design life, should be
constructed to Design Class DS4 rather than Design Class DS3 (see Table
5.1)
The design traffic flow band in this case is therefore 200 – 1000 vehicles per
day (DS4) Design to the higher Design Class DS3 would result in an over-
design of the road during almost the whole of the life of the road and may
provide a solution that was less than economic.
Notes
It may be desirable, especially for primary roads, to develop geometric
standards that are consistent despite variations in traffic volumes.
Conversely, a policy dependent on AADT would result in a more
economical allocation or resources. This dichotomy requires a special
attention of the engineer in choosing the geometric design parameters.
The geometric standards for low volume roads have less importance
than whether a road exists and whether it is passable at all times. In
such circumstances, it is appropriate to adopt inexpensive standards
that enable the further developments of a system of such feeder roads at
minimal cost. This policy encourages overall national economic
development.
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(ii) On local roads whose major function is to provide access, high
speeds are undesirable.
(iii) Drivers usually adjust their speeds to physical limitations and
prevailing traffic conditions. Where a difficult location is obvious to
the driver, he is more apt to accept a lower speed of operation.
(iv) Economic considerations (road user savings vs. construction costs)
may justify a higher design speed for a road carrying large volumes
of traffic than for a less heavily trafficked road in similar topography.
(v) Change in design speed, if required due to a change in terrain class,
should not be affected abruptly, but over sufficient distances to
enable drivers to change speed gradually. The change in design
speed should not be greater than one design speed step, and the
section with the lower geometric standards should be long enough to
be clearly recognizable by drivers (not, for example, just one single
curve).
(vi) It is often the case that the physical terrain changes two steps, i.e.-
from mountainous to flat terrain. Where possible in such
circumstances, a transition section of road shall be provided with
limiting parameters equivalent to the rolling terrain type. Where this
is not possible, i.e.- a Departure from Standards, special attention
shall be given to the application of warning signs and/or rumble
strips to alert the driver to the changing conditions.
It is important to note that the design of a road in accordance with a chosen
design speed should ensure a safe design. The various design elements have
to be combined in a balanced way, avoiding the application of minimum
values for one or a few of the elements at a particular location when the
other elements are considerably above the minimum requirements.
The speed that a driver adopts on a road depends on:
Physical characteristics of the road and its surroundings
Weather conditions of the area
Presence of other vehicles and the nature of these vehicles, and
Speed limitations placed upon the vehicles either by law or by mechanical
devices fitted in vehicles
2.2.6) Design Vehicle
Both the physical characteristics and turning capabilities of vehicles are
controls in geometric design. Vehicle characteristics and dimensions
affecting design include power to weight ratio, minimum turning radius and
travel path during a turn, and vehicle height and width. The road elements
affected include the selection of maximum gradient, lane width, horizontal
curve widening, and junction design.
Note: The present vehicle fleet in Ethiopia includes a high number of four-
wheel drive utility vehicles and overloaded trucks. Until information that is
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more detailed becomes available regarding the makeup of the vehicle fleet in
Ethiopia, the four design vehicles indicated in Table 5-3 should be used in
the control of geometric design:
The maximum turning path for a single unit truck, a single unit bus, and a semi-trailer
combination are shown in Figures 5-1 through 5-3, respectively.
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Figure2-1: Dimensions and Turning Radius for a Single Unit Truck (DV2)
Figure 5-2: Dimensions and Turning Radius Path for Single Unit Bus (DV3)
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Figure 5-3: Dimensions and Turning Radius for a Semi-Trailer Combination (15m overall) also
Applicable for Truck
: Roads conforming to Design Standards DS1 trough DS5 should be designed to
accommodate the most restrictive of the above design vehicle. Standards DS6 and DS7, two
lane roads should accommodate all but the semi-trailer combination DV4. Standards DS8
and DS9, for single lane roads should be designed similarly to DS6 and DS7; and Standard
DS10 roads need only accommodate the requirements for utility vehicle and passenger cars -
DV1.
2.2.7) Density and Character of Adjoining Land Use
For urban or peri-urban conditions, the design speed selection is influenced
by other factors. In such areas, speed controls are frequently included.
Traffic speeds are in fact influenced by the presence of other vehicles
traveling in and across the through lanes, physical and right-of-way
constraints, together with pedestrian and safety considerations. However, of
note is the fact that the present speed limit through villages is 30 km/h. It
is possible that this limit will be increased in the future. A design speed
through peri-urban or urban areas of 50 km/h shall be used; although such
segments are posted presently at 30 km/h. Legal speed limits should not
necessarily be used as design parameters.
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CHAPTER THREE
ROAD CROSS SECTION ELEMENTS
A cross-section will normally consist of the carriageway, shoulders or curbs,
drainage features, and earthwork profiles. These terms are shown in fig. 4-4
below.
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In certain cases, however, it may be necessary to accept isolated reductions
in cross-section standards, for example when an existing narrow structure
has to be retained because it is not economically feasible to replace it. In
such cases a proper application of traffic signs and road markings is
required to warn motorists of the discontinuity in the road. However, all
such narrow structures must be widened or replaced however when the
width across the structure is less than the adjacent carriageway width.
ROAD WIDTH
LANE WIDTHS
SHOULDERS
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Where the carriageway is paved, the shoulder should also be sealed with a
single bituminous surface treatment. The followings are advantages of
sealed shoulder, it would:
Prevent edge raveling and maintenance problems associated with
parking on a gravel shoulder,
Provide paved space for vehicular parking outside of the traffic flow,
Provide a better surface for vehicles experiencing emergency repairs,
Provide for the very heavy pedestrian traffic observed in the villages,
traffic that would otherwise, especially during inclement weather, use
the roadway.
Tip: All of the above also indicate an improvement in terms of roadway
safety.
In cases where terrain is severe, the existing roadway width is narrow, and
where the shoulder width could only be maintained through an excessive
volume of earthwork – e.g. at escarpment conditions, standards can be
reduced through the Departure from Standard process.
According to ERA manual, the normal cross fall should be 2.5 percent on
paved roads and 4 percent on unpaved roads. Shoulders having the same
surface as the roadway should have the same normal cross fall. Unpaved
shoulders on a paved road should be 1.5 percent steeper than the cross fall
of the roadway. The precise choice of normal cross fall on unpaved roads
will vary with construction type and material rather than any geometric
design requirement.
Side slopes should be designed to insure the stability of the roadway and to
provide a reasonable opportunity for recovery of an out-of-control vehicle.
Three regions of the roadside are important when evaluating the safety
aspects: the top of the slope (hinge point), the side slope, and the toe of the
slope (intersection of the fore slope with level ground or with a back slope,
forming a ditch). Figure 4-5 illustrates these three regions.
Research has found that rounding at the hinge point can significantly
reduce the hazard
Since a high percentage of encroaching vehicles will reach the toe of these
slopes, the clear zone distance extends beyond the slope, and a clear runout
area at the base is desirable.
ROADSIDE DITCHES
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have a trapiziodal, triangular, or rounded shapes. But usually ditches are
constructed in a shallow V- shaped section, since this section:
Is easily maintained by graders
Is less hazardous to vehicles, and
Permitte the shallow flow necessary to avoid erosion.
However, in urban areas trapezoidal sections are used.
The cross section should be deep enough to convey the design storm flow to
a discharge point. For larger water flows than the capacity of a shallow
ditch, paved gutters or drain pipes with larger capacities will have to be
used.
Side drains should be avoided in areas with expansive clay soils such as
black cotton soils. Where this is not possible, they shall be kept at a
minimum distance of 4-6m from the toe of the embankment, dependent on
functional classification (6m for trunk roads), as shown in Figure 4-6. The
ditch in this instance should have a trapezoidal, flat-bottom configuration.
CLEAR ZONE
Once a vehicle has left the roadway, an accident may occur. The end result
of an encroachment depends upon the physical characteristics of the
roadside environment. Flat, traversable, stable slopes will minimize
overturning accidents, which are usually severe. Elimination of roadside
furniture or its relocation to less vulnerable areas are options in the
development of safer roadsides. If a fixed object or other roadside hazard
cannot be eliminated, relocated, modified, or shielded, for whatever reason,
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consideration should be given to delineating the feature so it is readily
visible to a motorist.
It should extend beyond the toe of the slope. Lateral clearances between
roadside objects and obstructions and the edge of the carriageway should
normally be not less than 1.5 meters.
RIGHT-OF-WAY
Right of ways will be equidistant from the centerline of the road to the left
and to the right of the carriageway. It should always be determined and
shown on the final design plans of road projects.
Road reserve widths applicable for the different road classes are
50m,30m,and 20m for DS1-DS5,DS6 & DS7, and DS8-DS10 respectively. In
mountainous or escarpment terrain, a cut section may be of such depth
that the right-of-way width is exceeded from the top of cut on one side to the
other top of cut.
Tip: Reduced widths should be adopted only when these are found
necessary for economic, financial or environmental reasons in order to
preserve valuable land, resources or existing development or when
provision of the desirable width would incur unreasonably high costs
because of physical constraints. In such cases, it is recommended that
the right-of-way should extend a minimum of a nominal 3 meters from
the edges of the road works. However, where this occurs, it is advisable
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to restrict building activity along the road to prevent overcrowding, to
preserve space for future improvements, and to provide for sight
distances at curves. The distance across the carriageway from building
line to building line should be a minimum of 15m.
For dual carriageway roads it may be necessary to increase the road reserve
width above the given values.
MEDIAN
CHAPTER FOUR
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3rd – the time elapsed between reaction of the driver against the situation and stopping of the
vehicle (db)
dp+dr=0.278Vt,
d = distance (meter)
t = driver reaction time, generally taken to be 2.5 seconds
V = initial speed (km/h)
F = coefficient of friction between tires and roadway
g=the grade in decimal
Actual field tests have indicated that as speed increases the perception
reaction time decreases and vice versa.
Example:-calculate the SSD for a road designed at 50km/hr. assume co-
efficient of friction between the tyre and the road is 0.4and PIEV time =3
sec.
a) When the road is leveled
b) When the road has 6% slopes.
STOPPING SIGHT DISTANCE: SINGLE LANE ROADS
Certain classes of roads only have a single lane, with passing pullouts. In these
circumstances, a stopping sight distance is required to enable both approaching drivers to
stop. This distance is the sum of the stopping sight distance for the two vehicles, plus a 30-
meter safety distance.
Within the sight area, the terrain should be the same level or a level lower than the roadway.
Otherwise, for horizontal curves, it may be necessary to remove obstructions and widen
cuttings on the insides of curves to obtain the required sight distance. Care must be exercised
in specifying passing/no-passing zones in areas where the sight distance may be obscured in
the future due to vegetative growth.
The passing sight distance is generally determined by a formula with four components, as
follows:
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d1 = initial maneuver distance, including a time for perception and reaction
d2 = distance during which passing vehicle is in the opposing lane
d3 = clearance distance between vehicles at the end of the maneuver
d4 = distance traversed by the opposing vehicle
The formulae for these components are as indicated below:
d1 = 0.278 t1 (v – m + at1)
2
Where
t1 = time of initial maneuver, s
a = average acceleration, km/h/s
v = average speed of passing vehicle, km/h
m = difference in speed of passed vehicle and passing vehicle, km/h
d2 = 0.278 vt2
Where
t2 = time passing vehicle occupies left lane, s
v = average speed of passing vehicle, km/h
d3 = safe clearance distance between vehicles at the end of the maneuver,
=it varies from 30-90
d4 = distance traversed by the opposing vehicle, which is approximately equal to d2 less
the portion of d2 whereby the passing vehicle is entering the left lane, estimated at:
d4 = 2d2/3
The minimum Passing Sight Distance (PSD) for design is therefore:
PSD = d1 + d2 + d3 + d4
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Example:-calculate the passing sight distance requirement of a road
designed at 50km/hr, assuming rate of acceleration a= 4km/hr/sec,
t1=3sec, t2=7sec.and m = 15km/hr.
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Figure 7-2: Stopping Sight Distance at Crest
On the inside of horizontal curves, it may be necessary to remove buildings, trees or other
sight obstructions or widen cuts on the insides of curves to obtain the required sight distance
(see Figure 7-3).
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Since the horizontal alignment is developed to accommodate a given design
speed, typically the alignment dimensions and distance are tabulated in a
manner that facilitates construction staking as conducted by a field
surveying crew.
Tip: Elements must be considered in horizontal alignment are:
Minimum curve radius (max. degree of curve);
Minimum length of tangent between compounds or reveres
curves;
Transition curve parameters; and
Minimum passing sight distance and stopping sight distance
on horizontal curves.
TANGENT SECTIONS
From an aesthetic point of view, tangent sections may often be beneficial in
flat country but are less so in rolling or mountainous terrain. From a safety
standpoint, they provide better visibility and more passing opportunities.
However, long tangent sections increase the danger from headlight glare and
usually lead to excessive speeding. In hot climate areas, long tangents have
been shown to increase driver fatigue and hence cause accidents. This issue
needs to be addressed in the course of the horizontal design. According to
ERA, the maximum length of a tangent section should not exceed 4.0
kilometers.
On the other hand, short straights between curves in the same direction
should not be used because of the broken back effect. In such a cases
where reasonable tangent length is not attainable, the use of long,
transition, or compound curves should be considered.
Tip:
The unavoidable broken back effect may be improved by the
introduction of a sag curve.
The followings are guidelines concerning length of straights:
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Variables
L 100
R
50
D
50
R
0.5D 0.5D
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Fig.4-15; Relationship between the degree of curve (D) and the circle for
100 ft (m) arc stations.
From figure,
Arc definition; = =>D =
Thus, L=100
Chord definition: sin [D/2] = 50/R
R = 50Cosec[D/2]
Tip:
In condition when one station is 20m, shall multiply the above
relation.
Sub arc angle, di = angle subtended by an arc less than 100ft (m) xi.
di/xi = D/100
R
di = D* xi /100
di xi < 100
Sub chord angle, Ci = angle subtended by a chords less than 100ft (m)
yi
For, R = 50Csc(
yi < 100
2) Radius of curve, R
i. By Arc definition R=
ii. By chord definition, R =50Csc[D/2]
3) Tangent distance, T =R tan ( )
4) External distance,
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5) Length of curve, L=
6) Middle ordinate,
Remarks
The use of degree curvature and chord length in the design of circular
curves primarily stems from the methods used in surveying to locate and
stake out the highway curves for construction. Typically, a surveyor would
place his instrument at a point on the tangent where the curve begins and
then incrementally turn angles equivalent to D and measure calculate chord
distance until the entire length of the curve was locate.
The length of the radius is not as useful in field stake-out activities because
the center of the curve is typically to locate a considerable distance from the
construction area.
Most curve problems are calculated from fields measurement ( and the
chain age of PI) and from design parameters (R). Given R (which is
dependant on the design speed) and , all others curve components can be
computed.
This is the process of establishing the centerline of the curve on the ground
by means of pegs at 10m to 30m intervals. In order to do this the tangent
and intersection points must first be fixed in the ground, in their correct
positions.
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The straight OI1, I1I2, I2I3 etc, will have been designed on the plan in the first
instance. Appropriate curves will now be designed to connect the straight.
The tangent point of these curves will then be fixed, making sure that the
tangent lengths are equal, i.e. T1I1 = T2I1 and T3 I2 = T4I2.
The difference of the bearing of the straights Provides the deflection angle (
) of the curves, which combined with the tangent length, enables chain
age and all setting out date.
The tangent and intersection points are set out from existing control survey
stations and the curves ranged between them using any one of the following
method:
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S=L+2y y=0.50[S-L]
From geometry,
But,
Also,
Hence,
Substituting on (i),
b) Compound curves
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In the case of compound curve the total tangent length T 1 and T2 are found
as follows:
T1 = t1+ I1I
T2 = t2+ I2I
Where t1 = R1
t2 = R2
Applying sine rule to triangle II1I2,
= = =
II1= (t1+t2)
II2 = (t1+t2)
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Out of seven the essential part of a two centered compound curves i.e. T 1, T2,
t1, t2, R1, R2, D 1, D2, and D if any four of these quantities including at east one
angle are known the remaining parameters can be solved.
TIP:
All problems can be solved by use of the sine law or cosine law or the
omitted measurement traverse technique.
Smooth driving characteristics require that the larger radius be no
more than 1-1/3 times larger than the smaller radius [this ratio
increases to 1-1/2 when dealing with interchange curves].
2. Field work
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Setting up the theodolite at BC, in the first curve is set out in the usual way
to point PCC. The theodolite is move to PCC and back sighted to BC, with
the horizontal circle reading ( )
Set the instrument to read zero and it will then be pointing to I2. Thus, the
instrument is now oriented and reading zero, prior to setting out second
curve.
Summary
The use of compound curves affords flexibility in fitting the road to the
terrain and other controls. Caution should however be exercised in the use
of compound curves, because the driver doesn’t expect to be confronted by a
change in radius once he has entered a curve. Their use should also be
avoided where curves are sharp.
• Reverse curves
These curves commonly used in mountainous highway route. Also they are
frequently used in cities where roads turn in different directions in
succession or where road approach flyovers.
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Moreover, this curve is particularly pleasing to the eye and is used with
great success a park roads, formal paths, etc.
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PRC=Point Of Reversed
Curve
Fig.4-
21; Non–Parallel Tangent Reverse Curves.
Let, L=
Since,
= = ,
Therefore,
= +L
Chain ages:
i. Chain age of = Chainage of I-
ii. Chan age of PRC = Chainage of
iii. Chain age of = Chainage of PRC+
Also, x =APRC+PRCB
=
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Setting Operation
The first curve is set from T1 and the second arc from PRC by any one of setting
out methods for circular curves
Or, both arcs can be set out from the common point PRC.
TRANSION CURVES
Consider a vehicle traveling at speed (v) along a straight. The forces acting on the vehicles
will be its weight (W), acting vertically down, and an equal and opposite force acting
vertically up via the wheels. When the vehicle enters the curves of radius R at tangent point
T1, an additional centrifugal force (P) acts on the vehicles, as shown.
Fig.4-23; Forces acting on the vehicle when a vehicle enters the curve.
If P is large the vehicles will be forced to the out side of the curve and may skid or overturn.
@ The resultant of the two forces shown as N, and if the road is superelevated normal to
this force, there will be no tendency for the vehicle to skid.
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Thus, as a vehicles moved from straight to curves the centrifugal force would increase
simultaneously from zero to its maximum value, assuming that speed (V) is not changed,
passengers in the vehicles would thus experience a lateral shock as the tangent was passed.
To avoid this a curve of variable radius is inserted between the straight and the circular
curves in order that the centrifugal force may build up in gradual and uniform manner. This
curve is called a transition, or easement curve.
Thus, the transition curve is a curve constantly changing radius i.e. its essential requirement
is that its radius decrease uniformly from infinite at the point where it meets the curve. This
is the reason why spirals are used in most highway and railway alignments to over come the
abrupt change in directions that occurs when the alignment change from the tangent to
circular curve, and vice versa. The length of the spiral curve is also used for the transition
from normally crowned pavement to fully superelevated (banked) pavement.
Tip: -
I n most cases two transition curves are joined by circular curves. In some cases, the circular
curve joining the two transitions of zero length so that the single circular curve is replaced
by two transition curves having one common tangent point called wholly transition curves.
D rivers employ their own transition on entry to a circular curve and hence transition
curves contribute to the comfort of the driver in only a limited number of situations. For
large radius curves, the rate of change of lateral acceleration is small and transition curves are
not normally required. It is also being argued that transition curves are not a requirement for
certain roads, particularly those of lower classification, where there is insufficient
justification, for the additional survey and design work required. Another possible warrant
would be to consider spirals for roads where a significant portion of the curve has a super
elevation in excess of 60% of the maximum superelevation.
@ For Ethiopian roads, transition curves are a requirement for trunk and link roads
segments having a design speed of equal to or greater than 80 KPH.
A ccording to ERA manual, if the choice is made to employ transition curve the Euler
spiral or clothoid (i.e. commonly used in high way design) shall be used. The radius
varies from infinite at the tangent end of the spiral to the radius of the circular arc at the
circular curve end. By definition, the radius at any point of the spiral varies inversely with the
distance measured along the spiral.
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Requirements of an Ideal Transition Curve
Circular curve
r =RC
1) An ideal transition curve should be tangential to the straights as well as to the circular
curve.
2) The radius of an ideal transition curve at the junction of the circular curve should be the
same as that of the circular curve.
3) The curvature of an ideal transition curve should be zero at its origin on the straight.
4) The length of an ideal transition should be such that required superelevation attained at
its junction with the circular curve.
5) The rate of increase of curvature along an ideal transition curve should be same as that
of super elevation.
@It has been universally accepted that superelevation is introduce at a uniform rate and
curvature of the transition curve at any point is kept proportional to its distance
from the beginning of the transition curve.
@P is inversely proportional to r, the basic requirement of the ideal transition curve is that
its radius should decrease uniformly with distance along it this requirement also permits
the uniform application of super elevation; thus at distance ℓ along the transition the
radius is r, and rℓ=c (constant)
\
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@
When C =RL
Tip: The above expressions are for the clothoid curve or Euler spiral, which is the most used
in road design.
Curve Design
i. Centrifugal Ratio
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Where V is the design speed in m/s, g is acceleration due to gravity in , and R is the
minimum safe radius in m.
Tip: Commonly used values for centrifugal ratio are 0.21-0.25 on roads, 0.125 on railways.
The minimum safe radius R may be set either equal to or greater than this value.
The alternative approach to find R is based on Road Research Laboratory (RRL) values for
the coefficient of friction between the car tires and the road surface.
For figure illustrated below a vehicle passing around a correctly superelevated curve. The
resultant of the two forces is N, the force F acting towards the center of the curve is the
friction applied by the car tires to the road surface.
PP
WP
PN
WN
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Pp and PN = component of centrifugal force parallel and normal to the road surface
respectively.
F = the sliding frictional force
R = Radius defined to the vehicles traveled path.
Pp =WP + F (i)
( )
N=WN + PN (ii)
Where, WP=W
WN=W
F = ƒN
ƒ = coefficient of sliding friction
Thus,
F=ƒ (WN+PN)
=ƒ (W )
F=ƒW ( ) (iii)
Meaning during design of curves, the consistence of the adjacent road sections and curves,
particularly when minimum radius of curvature is used, should be checked. In such a case,
the above fundamental relationship between design speed and curvature and also their
joint relations with superelevation and lateral friction should be adhered and practical
values of these parameters should be selected depending on the design conditions.
When checking minimum permissible radii based on velocity of the vehicle ERA geometric
design manual recommendation of lateral friction under wet condition shall be adopted in
the country and it is given below.
The length of transition curve is determined either using rate of application of super
elevation or rate of change of radial acceleration.
For roads superelevation shall usually be applied at a rate of 1in200 i.e. 0.50m in 100m. In
this way the length of the transition is found.
V is in KPH.
Super elevation =1 in 127
The rate of cross fall, combined with the road width, allows the amount of superelevation to
be calculated. Its application at the given rate produces the length L s of the transition
required.
The radial acceleration is zero just as the vehicle is about to level the tangent straight at Ts,
whilst at the circular curve tangent point is:
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Now, as radial acceleration is and the time taken to travel the length L s of the
transition curve is Ls/V, then rate of change of radial acceleration,
=
V in m/s
VD in KPH
NB: This method was originally devised for railway practice; it is also applied to road
design. Should normally not be less than 0.30m/ for unrestricted design,
although in urban areas it may be necessary to increase to 0.60 m/ or even higher,
for sharp curves in tight locations.
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The deflections vary as the square of the distance along the spiral.
s=S/3 = Ls/6R
Since transition curves are usually setout at half station, deflection angle has
calculated for 10m interval.
i. Chainage of TS = Chain. of PI – TS
ii. Chain. of SC = Chain. of TS + LS
iii. Chain. of CS = Chain. of SC + LC
iv. Chain. of ST = Chain. of CS + LS.
Widening on Curves
When a vehicle traverses a curve, the rear wheels may track inside the front
wheels. This is because of the slip angle assumed by the tires with respect
to the direction of travel, which results from the side friction developed
between pavements and rolling tires. The relative position of the wheel
tracks depends on the speed and the amount of friction developed to
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counteract the centrifugal force not compensated by super elevation or,
when traveling slowly, by the friction developed to counteract the effect of
super elevation not compensated by centrifugal force. With excessive
speeds, the rear wheels may even track outside the front wheels, an extreme
situation. The effect of variation in lateral placement of the rear wheels with
respect to the front wheels and resultant difficulty of steering should be
allowed for by widening on curves, but the amount cannot be determined as
positively as that for simple off tracking.
Traveled ways on curves, generally, are widened to make operating
conditions on curves comparable to those on tangents. Widening is needed
on curves for one of the following reasons:
The vehicle or truck occupies a greater width because rear
wheels generally track inside front wheels (off tracking) in
rounding curves,
The drivers experience difficulty in steering their vehicles in the
center of the lane, and
In built-up areas, in order to have proper sight distances, extra
widening is sometimes essential
Design Values
Required extra widening has several components related to operation on
curves, namely the following:
Track width of each vehicle, U;
Lateral clearance per vehicle, C;
Width of front overhang of the vehicle occupying the inner lane
or lanes, FA; and
Width allowance for difficulty of driving on curves, Z.
Track width (U) (formula 3 of Figure 5 - ) is the sum of the track on tangent
u and the amount of offtracking. The amount a vehicle offtracks depends
on:
The radius of the turn,
The number of articulation points, and
The lengths of the wheelbases.
Formula 3 of Figure 5 - can be used for any combination of radius and
number and length of wheelbases. The radius is the path of the midpoint of
the front axle; however, for most design purposes for two-lane highways the
radius of the curve at the centerline may be used for simplicity of
calculations.
Lateral clearance (C) per vehicle is assumed to be 0.6, 0.75, and 0.9 m for
tangent lane widths % of 6.0, 6.6, and 7.2 m, respectively.
The width of the front overhang (FA) to be accounted for on curves
depends on :
The radius of the curve,
The extent of the front overhang of the design vehicle, and
Wheelbase of the unit itself.
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Formula 4 of Figure 5 - can be used for this computation. In the case of
tractor-trailer combinations, only the wheelbase of the tractor unit is used.
The extra width allowance (Z) is an additional radial width of pavement to
allow for the difficulty of maneuvering on a curve and the variation in
operation of drivers. This additional width is an empirical value that varies
with the speed of traffic and the radius of the curve. For open-alignment
roads, the additional width has been expressed as shown by formula 5 in
Figure 5 - .
Grades
The effect of grade on the performance of heavy vehicles is more pronounced
than that for passenger cars. The speed of a heavy vehicle can be
significantly reduced if the grade is steep and/or long. In order to limit the
effect of grades on vehicular operation, the maximum grade on any highway
should be selected with care. The selection of maximum grades for a
highway depends on the design speed and the design vehicle. It is generally
accepted that grades of 4 to 5 percent have little or no effect on passenger
cars, except for those with high weigh/horsepower ratios, such as those
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found in compact and subcompact cars. As the grade increases above 5
percent, however, speeds of passenger cars decrease on upgrades and
increase on downgrades. Grade has a greater impact on trucks than on
passenger cars. Extensive studies have been conducted, and results have
shown that truck speed may increase up to 5 percent on downgrades and
decrease by 7 percent on upgrades, depending on the percent and length of
the grade.
Control Grades for Design
Maximum grades. Maximum grades of about 5 percent are considered
appropriate for a design speed of 110 km/h. For a design speed of 50 km/h,
maximum grades generally are in the range of 7 to 12 percent, depending on
topography. If only the more important highways are considered, it appears
that a maximum grade of 7 or 8 percent would be representative for 50-
km/h-design speed. Control grades for 60-, 70-, 80-, 90-, and 100-km/h
design speeds are intermediate between the above extremes. The maximum
design grade should be used infrequently rather than as a value to be used
in most cases. At the other extreme, for short grades less than 150 m and
for one-way downgrades, the maximum gradient may be about 1 percent
steeper. For low-volume rural highways, grades may be 2 percent steeper.
Minimum grades. Minimum grades depend on the drainage conditions of
the highway. Zero-percent grades may be used on uncurbed pavements with
adequate cross slopes to laterally drain the surface water. When pavements
are curbed, however, a longitudinal grade should be provided to facilitate
the longitudinal flow of the surface water. It is customary to use a minimum
of 0.5 percent in such cases, although this may be reduced to 0.3 percent
on high-type pavement constructed on suitably crowned, firm ground.
Critical Lengths of Grade for Design
Maximum grade in itself is not a complete design control. It is necessary
also to consider the length of a particular grade in relation to desirable
vehicle operation. The term "critical length of grade" is used to indicate the
maximum length of a designated upgrade on which a loaded truck can
operate without an unreasonable reduction in speed. For a given grade,
lengths less than critical result in acceptable operation in the desired range
of speeds. If the desired freedom of operation is to be maintained on grades
longer than critical, design adjustment such as change in location to reduce
grades or addition of extra lanes should be made. The data for critical
lengths of grade are used with other pertinent considerations (such as
traffic volume in relation to capacity) to determine where added lanes are
warranted. To establish design values for critical lengths of grade for which
grade ability of trucks is the determining factor, data or assumptions are
needed for the following:
(1) When the sight distance is greater than the length of the vertical
curve: Let us first consider the case of the sight distance being greater
than the length of the vertical curve. Figure 3 - shows this condition.
This figure schematically presents a vehicle on the grade at C with the
driver's eye at height H1, and an object of height H2 located at D. If this object
is seen by the driver, the line of sight is PN and the sight distance is S. Note that the line
of sight is not necessarily horizontal, but in calculating the sight distance, the horizontal
projection is considered.
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X3 = L/2
S = X1 + L/2+ X2
When the height of eye and the height of object are 1070 mm and 150
mm, respectively, as used for stopping sight distance, the length of
the vertical curve is,
When the sight distance is less than the length of the vertical
curve. When the sight distance is less than the length of the crest
vertical curve, the configuration shown in Figure 3 - applies. Figure 3
- . Sight distance on crest vertical curves (S<L)
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Also, the properties of a parabola can be used to show that the
minimum length of the vertical curve given as
Design values of crest vertical curves for passing sight distance differ from
those for stopping sight distance because of the different height criterion.
The general formulas apply, but the 1300 mm height of object results in the
following specific formulas with the same terms as above:
When S > L,
When S < L,
The values used for a headlight height, H and upward divergence of the light
beam from the longitudinal axis of the vehicle, are usually 600 mm and a
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1o, respectively. The upward spread of the light beam provides some
additional visible length but this is generally ignored. The following formulas
show the S, L, and A relation, using S as the distance between the vehicle
and point where the 1o angle of light ray intersects the surface of the
roadway:
When S < L,
When S > L,
=
The comfort criterion for the design of sag vertical curves takes into
consideration that when a vehicle traverses a sag vertical curve, both the
gravitational and centrifugal forces act in combination, resulting in a greater
effect than on a crest vertical curve where these forces act in opposition to
each other. Several factors such as weight carried, body suspension of the
vehicle, and tire flexibility affect comfort due to change in vertical directions.
This makes difficult for comfort to be measured directly. However, it is
generally accepted that a comfortable ride will be provided if the radial
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acceleration is not greater than 0.3 m/s 3. The general expression for such a
criterion is:
where L and A are the same as in previous formulas, and V is the design
speed, km/h.
The length of vertical curve required to satisfy this comfort factor at the
various design speeds is only about 50 percent of that required to satisfy the
headlight sight distance requirement for the normal range of design
conditions.
Drainage affects design of vertical curves of where curbed sections are used.
The drainage requirement differs from other criteria in that the length of sag
vertical curve determined for it is a maximum, whereas, the length for any
other criterion is a minimum. The requirement usually specified to satisfy
this criterion is that a minimum grade of 0.30 percent be provided within 15
m of the level point of the curve. It has been observed that the maximum
length of the drainage criterion is usually greater than the minimum length
for other criteria up to 100 km/h and nearly equal for other criteria up to
120 km/h for minimum-length vertical curves.
For general appearance, some use formerly was made of a rule-of-thumb for
length of sag vertical curves wherein the minimum value of L is 30A.
Experience has shown, however, that longer curves are frequently necessary
for high-type highways if the general appearance of these highways is to be
improved.
Horizontal and vertical alignments are permanent design elements for which
thorough study is warranted. It is extremely difficult and costly to correct
alignment deficiencies after the highway is constructed. Horizontal
alignment and profile are among the more important of the permanent
design elements of the highway and should not be designed independently.
They complement each other, and poorly designed combinations can spoil
the good points and aggravate the deficiencies of each. Excellence in their
design and in the design of their combination increase usefulness and
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safety, encourage uniform speed, and improve appearance, almost always
without additional cost.
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Figure 5 - Design flow chart of a computer-aided design and drawing
preparation using CEAL design software
Once the existing database is located with respect to the local plane
coordinate system, a wide variety of alignment and location calculations can
be performed, allowing determination of a position for required
improvements in relation to existing project features. Bearing-to-bearing
intersections; concentric offsets for curb, sidewalk, and right-of-way
locations; curve-to-curve intersections; and station distance and
perpendicular offsets are but a few of the commonly utilized features that all
coordinate geometry programs can calculate. The ease of conducting quick
and efficient design iterations is a significant benefit derived from the use of
this program and is a valuable tool for refining and optimising the design of
a proposed highway improvement project.
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correctly processed should require only a minimum amount of drafting
work. A small amount of drafting time is typically required to ensure
consistent formats, standard symbols, and other agency-specific
requirements that need to be incorporated into the plan set. Scripted
command routines, which are tailored specifically for agency standards, can
be developed and utilized to reduce the amount of effort required for
drafting and can be used to ensure consistency in the plan preparation
process. Uniformity is a significant aspect of the highway design process
that cannot be overlooked. Large transportation agencies typically have
numerous highway projects all being constructed by different general
contractors, and drawing consistency is often related to minimized
construction problems and other associated conflicts.
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CHAPTER FIVE
EARTHWORK AND QUANTITIES
Introduction
The term earthwork is applied to that portion of highway construction, which is
required to convert the rights of way from the natural condition and configuration
to the section and grades prescribed in the geometric design. It includes
Clearing
Grubbing - clear off roots
Excavation of drainage channels & trenches
Excavation of structures
Borrows
Haul & Overhaul
Grading
Preparation of Side Slopes
Reconditioning of roadway
Other operations for preparing the sub grade for highway or runway
pavement construction (Highway Eng. II)
The quantity and Cost are calculated in m 3 either in its original form or by
allowing for shrinkage and swell. The rate of payment generally includes full
compensation for excavation, formation of embankment, preparing of side slopes,
disposal or borrowing with in the free-haul distance, and the preparation and
completion of the sub grade and the shoulders.
Classification of excavated materials
Usually excavated materials are classified in to three categories:
1) Solid Rock: hard rock and boulders; Volume > 1m 3; can be best
removed by blasting
2) Loose Rock: detached masses or rock – 0.025<V<1m 3; could easily be
removed
3) Common/Ordinary Excavation: all others< 1m3 .
Shrinkage and swell factors
The processes of excavation breaks up earth and make it occupy more space
afterwards. This increase in volume is called Swelling. (E.g., excavated rock
occupies a larger volume in fill)
After placing the excavated earth in a fill and compacting, volume will become less
than the original. Difference between original volume in cut and final volume in fill
is termed as Shrinkage
Shrinkage depends on the material’s characteristics and moisture content;
climatic conditions; and method of placing.
Material % of shrinkage
Light excavated soil 10 – 20%
(on ordinary ground)
Light excavated soil 20 – 40%
(on swampy ground)
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Heavy Excavated soil Up to 10%
Excavated Rock (Swell) 5 – 25%
Table showing shrinkage of compacted fills .
Amount of excavation required to make a given fill may be arrived at by:
Shrinkage: multiply the fill quantity by 1+ %sh
Swelling: divide the fill quantity by 1 + %sw
Road Bed Sections
A highway sub-grade is usually formed with the travel lanes, shoulders and a
trench section upon which the pavement will be constructed, the finished surface
being crowned to facilitate drainage
Ditches are provided on embankment sections to transfer water down the
fill slops into pipes or paved gutters to protect the embankment against
erosion.
On curves of 5o or sharper sub grade is banked and widened. Width of
roadbed in cut is wider than on fills to allow for side-ditches.
Some times ditches are provided depending on the drainage condition of
the site.
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Soil 0–1 1:4 1:4
1–2 1:3 1:3
Over 2 1:2 1:2
Rock Any ht. See standard details
Black Cotton 0 – 2 - 1:6
Soil Over 2 1:4
Earthwork quantities
For calculating the quantity of earthwork, the areas of cross-sections and the
distance between them must be known.
From the data supplied by x-section note and the design of vertical alignment, the
area of the x- section my be calculated. If the ground is levelled, simple geometry
may be applied to calculate the area of the x-section. For irregular grounds, there
are two general methods used.
1) The graphical or planimeter method.
2) The coordinate or other approximate method.
Area by coordinate method
With the coordinate of all the corners of a x-section known, the end area may be
computed by means of coordinate method. The point of intersection of the centre
of formation of the road is used as the origin .the cuts above the formation are
retained as plus and those below as minus. The distances to the right are positive
and those to the left are negative.
Simple rule . Arrange the coordinates in ccw in the form of fractions, the initial
fraction repeated to give a closed boundary.
Then multiply along the marked diagonals and add the
products all positive, multiply along unmarked diagonals and add the products all
negative and add the products all negative. The difference gives the double area.
Trapezoidal rule.
sd sd
1 d 1
s s
b
Cut
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d s 1
sd sd
Fill
LC n
1 in
b/2
h2 1
s1 A2
d s2
1 A1 c
h1
d1 d2
A1=Area in cut
A2=Area in fill
When c is to the right of the point of zero fill
L L L
O1 A1 A2 A3 An On+1
O2 On
O3
Simpson’s rule
Assumes, instead, that the boundaries consist of a series of parabolic arcs
For this rule to apply, N must be an odd number
L L L
O1 A1 A2 A3 An On+1
O2 On
O3
Prismoidal method
A prismoid is a solid whose ends are parallel and whose sides are plane or warped
surfaces
The Volume of a prismoid is:
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A1 & A3 are parallel end areas a distance l apart and A2 the area at the mid-
length, found out by interpolating the linear dimensions.
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A study of the mass diagram (or curve) shown in figure 4.9 will verify the following
statements:
The ordinate at any point on the mass curve represents the cumulative
volume to that point on the profile.
Within the limits of a single cut, the curve rises from left to right; within
the limits of a single fill, it falls from left to right.
Sections where the volume changes from cut to fill correspond to a
maximum; sections where the volume changes from fill to cut correspond
to a minimum. Evidently the maximum and minimum points on the
diagram occur at, or near, grade points on the profile.
Any horizontal line, as AC, cutting off a loop of the mass curve, intersects
the curve at two points between which the cut is equal to the fill
(adjusted for shrinkage). Such a line is called a balance line.
The loops convex upward indicate that the haul from cut to fill is to be in
one direction (to the right in this case); loops concave upward indicate a
reverse direction of haul.
The final point on a mass diagram for a given project gives the overall net
amount of earthwork for the entire project. This amount, if positive, would
indicate a surplus of excavation material and a need to waste that
quantity of material. If the final point on the mass diagram is a negative
amount, it indicates a net shortage of earthwork for the project and a need
to borrow that quantity of earthwork material.
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Consider now the volume above the balance line OD. A study of the mass
curve and the corresponding profile shows that the cut from o to b will
make the fill from b to d. But since part of this solidity, the part above the
balance line AC, is included in the free-haul limit, the other part between
lines OD and AC – which is measured by the ordinate A’A – is subject to
overhaul unless wastage and borrow take place. That is, some or all of the
volume from o to a may be “overhauled” to make the fill from c to d.
The average length of haul of the solidity from o to a to make the fill from c
to d is the distance between the centers of gravity of cut o to a and fill c to
d. The gravity lines are found as follows: Bisect AA’ at M and draw a
horizontal line intersecting the mass curve at H and J. These points H and
J are assumed to be vertically below the desired centers of gravity.
Therefore the average haul is given by the length of line HJ, and the
overhaul is this distance HJ less the free haul distance AC. The overhaul
distance (in stations) multiplied by the net volume gives the station-
volumes of overhaul.
The mass diagram may be used to indicate the most economical procedure
for disposing of excavated material, what part of it should be moved
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forward or backward, and whether borrowing and wasting are advisable.
Thus if the balance line OD is continued horizontally to point X, it will be
seen that the cuts and fills from o to f are balanced, but the solidity
represented by the ordinate at G is excess cut (from f to g) which may be
carried forward, backward, or wasted. If the project ends at point g or if
there are no fills immediately ahead, then this excavated material should
be carried backward to help make the fill from b to c (it being downhill and
within the free-haul limit), while an equivalent amount of volume from the
cut o to a would be wasted, thus reducing the station-volume of overhaul.
Distribution Analysis of Earthwork Terminologies
1) Haul Distance: distance from point of excavation to point where the material
is to be tipped
2) Average Haul Distance is the distance from the centre of gravity of the
excavation to the centre of gravity of the tip
3) Free-haul Distance: is the distance (usually specified in the contract) over
which a charge is paid only for the volume of earth excavated and not for its
movement (300m). Free-haul is part of the haul, which is contained within the
free haul distance.
4) Over-haul Distance: is the distance in excess of the free-haul distance, over
which it is necessary to transport material. An extra charge will be paid for
transport. Over-haul is part of the haul which remains after the free haul has
been removed.
5) Haul: is the sum of the product of each volume of material and the distance
through which it is moved. On the mass-haul diagram, it is the area
contained b/n the curve and the balance line
6) Waste: is the volume surplus or unsuitable material, which must be
exported from a section of the site.
7) Borrow: is the volume of material which must be imported in t a section of
the site due to deficiency of suitable material
Limit of Economical Haul
When there are long hauls, it may be more economical to waste and borrow
materials rather than pay for the cost of overhauling. Equating the cost of
excavation plus overhaul to the cost of excavation from both the roadway and
borrow pit, one can estimate the limit of economic haul for making the
embankment. Thus, let
Cost to excavate and move 1m3 material from cut to fill = c + hx………….(a)
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Cost to excavate from cut, waste, borrow, and place 1m3 material in fill
=b+c ……………………………….. ……….….………………………………..(b)
Equating equations (a) and (b) and solving for x, we have x = b/h (s + a) ..(c)
Adding the free haul distance to equation (c), we get the limit of economical haul.
Example
For the tabulated volume of cut and fill data given below:
1) draw the mass-haul diagram, and
2) estimate the total cost of excavating and moving earth
If, the cost of excavation is 6birr/m3, cost of borrow is 6 birr/m3, cost of overhaul
is 12birr/station-m3, and the free haul distance is 1.1km. Use a shrinkage factor
of 0.9.
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1.60 - 0.9 1.44 1.05
1+200
- 1.00 1.00 0.05
1+300
- 1.00 1.00 - 0.95
1+400
3.00 - 0.9 2.70 1.75
1+500
1.00 - 0.9 0.90 2.65
1+600
(2)
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