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Ziehm Exchanging and Adjusting A-Drive Components D
Ziehm Exchanging and Adjusting A-Drive Components D
Ziehm Exchanging and Adjusting A-Drive Components D
Work Instruction
Initial Version
Release Date: November 20, 2013
Replaced Documents 19_2167 Version C
Actual Version
Name / Department: O. Tänzer / Ziehm Service Release Date: April 6, 2017
* depending on the system condition
Ziehm Vision R
OrthoScan Mobile DI
- alternate tradenames are not listed separately –
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Document type: Technical Service Information
Work Instruction
The document corresponds to the version/revision level effective at the time of publication. Revisions
to hardcopy documentation are not automatically distributed. The information provided in this
Technical Service Information is subject to change without prior notice
Disclaimer
The installation and service of equipment is to be performed by qualified personnel who are
employed by Ziehm Imaging or one of its affiliates or who are otherwise authorized by Ziehm
Imaging or one of its affiliates to provide such services
Assemblers and other persons who are not employed by or otherwise directly affiliated with or
authorized by Ziehm Imaging or one of its affiliates are directed to contact one of the local offices of
Ziehm Imaging or one of its affiliates before attempting installation or Service procedures
The reproduction, transmission or use of this document or its contents is not permitted
without express written authority
Offenders will be liable for damages. All rights, including rights created by patent, grant
or registration of a utility, model or design, are reserved
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Document type: Technical Service Information
Work Instruction
Table of Contents
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Document type: Technical Service Information
Work Instruction
Configuration: Configuration:
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Document type: Technical Service Information
Work Instruction
This work instruction describes how to replace and set up the A-Drive Controller and/or the
A-Drive motorization
3. Requirements
For adjusting the software to the mechanical zero position, the system must have
Software Version 6.04.0.336 Build: SVN-27564 or higher installed
If the system has a Software Version < 6.04.0.336 Build: SVN-27564 installed,
contact Ziehm Customer Support
E-Mail: Service@Ziehm-EU.com or
Tel : +49 (0)911 2172 500
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Document type: Technical Service Information
Work Instruction
Applicable documents
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Document type: Technical Service Information
Work Instruction
4. Ordering Information
n/a
5. Contents of kit
19_2167_Exchanging_and_adjusting_A-Drive_components_D page 7 of 56
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Document type: Technical Service Information
Work Instruction
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Document type: Technical Service Information
Work Instruction
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Document type: Technical Service Information
Work Instruction
6. Preparatory Tasks
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Document type: Technical Service Information
Work Instruction
Horizontal carriage
Y-Drive
assembly
A-Drive
assembly
Y-axis
controller U686
A-axis
controller U686
Encoder shaft
Y-axis
Drive belt
Y-axis
Rear Front
bumper bumper
Driving wheel
Pressure plate
Deflection
roller
19_2167_Exchanging_and_adjusting_A-Drive_components_D page 11 of 56
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Document type: Technical Service Information
Work Instruction
A-Drive assembly
Brake lever
A-axis
Motor
sub-assembly
Bowden
Gear wire
mechanism
Encoder
sub-assembly
Pressure plate
Encoder
A-Drive
Frame plate
Micro switch
A-axis (brake)
19_2167_Exchanging_and_adjusting_A-Drive_components_D page 12 of 56
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Document type: Technical Service Information
Work Instruction
[MainUnit.Configuration.OperationSettings]
.
.
Navigation3DIsActivated=false
.
.
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Work Instruction
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Work Instruction
7. Main Tasks
19_2167_Exchanging_and_adjusting_A-Drive_components_D page 15 of 56
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Work Instruction
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Document type: Technical Service Information
Work Instruction
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Work Instruction
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Work Instruction
If the A-drive is removed the A-axis will move uncontrolled in any direction. To
prevent damage place e.g. two stable boxes at each side of the generator or fixate
the A-axis with a tie-down strap
Assistance of a second
person is recommended
for demounting and
mounting the support
arm
19_2167_Exchanging_and_adjusting_A-Drive_components_D page 19 of 56
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Document type: Technical Service Information
Work Instruction
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Document type: Technical Service Information
Work Instruction
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Work Instruction
Assistance of a second
person is also
recommended
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Document type: Technical Service Information
Work Instruction
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Document type: Technical Service Information
Work Instruction
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Document type: Technical Service Information
Work Instruction
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Document type: Technical Service Information
Work Instruction
Assistance of a second
person is recommended
for demounting and
mounting the support
arm
19_2167_Exchanging_and_adjusting_A-Drive_components_D page 26 of 56
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Document type: Technical Service Information
Work Instruction
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Document type: Technical Service Information
Work Instruction
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Work Instruction
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Work Instruction
Carry out the following adjustment procedure successively every time a component
of the A-drive (motor, encoder, mechanics, Software) is exchanged or replaced. The
adjustment procedure includes all four drives of the system. This ensures, that after
a modification of a single axis, all the axis of the system are aligned and set
properly
Axis notations
Orbital rotation
C-axis (Left Anterior Oblique / Right
Anterior Oblique)
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Work Instruction
TRANS: 1.0cm
VERT: 1.5 cm
LAO/RAO: 0.0°
CRA/CAU: 0.0°
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Work Instruction
Press Apply
wait
10s
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Examples:
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Press Refresh
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Work Instruction
All four axis (A, C, Y, Z) must be checked after the positions and limits are adjusted
and set. The defined travelling distances and tolerances are stated in the following
table
If the manual and/or motor driven travelling distances of one or all axis are not
archived, or if the display of the one or all axis does not correspond with the
mechanical positions, repeat the adjustment of the affected, respectively all axis
see chapter 7.4 – Set up the A-Drive Encoder zero position
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Work Instruction
7.11.1. A-axis
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7.11.2. C-axis
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7.11.3. Y-axis
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7.11.4. Z-axis
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Work Instruction
At Ziehm Vision RFD 3D systems, carry out a 3D calibration check and recalibrate the system if
necessary
see corresponding Technical Service Manual, chapter 3D calibration
At systems with navigation connection, carry out a navigation registration or deactivate the
navigation connection
see corresponding Technical Service Manual, chapter NaviPort registration
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