MATERIAL FOR RETORT PRODUCT DEVELOPMENT Author/s CORTES, JENNILOU G., Bustamante, Hilaria, Ph.D.; Membrebe, Bernard Niño Q.; Patindol, Mark Rembert M.; Bagarinao, Jomer D.; and Aldaba, Joann M. Affiliation/s EVSU – Collaborative Research and Development to Leverage Philippine and Email Economy (CRADLE) Funded Project Address Eastern Visayas State University – Main Campus, Tacloban City, Leyte, Philippines 6500 (E-mail: jennilou.cortes@evusu.edu.ph; hilaria.bustamante@evsu.edu.ph; bernardnino.membrebe@evsu.edu.ph; markrembert.patindol@evsu.edu.ph; jombagarinao02@gmail.com; aldabajoann@gmail.com)
Abstract
Unsold Lechon of producers in Tacloban City reaches up to 200 kilograms, which
necessitates a reworking process in order to prevent wastage, additional cost of storage and eventually profit loss. However, its characterization as a raw material needs to be conducted first in order to understand various properties, which would lead to the establishment of a suitable process and product formulation. The study objectives were to conduct an industry immersion and market assessment, and determine the physicochemical, microbial, and organoleptic properties of unsold lechon. The industry immersion exposed the need for improvement of food safety practices of the food handlers and revealed that the head, ham, butt and picnic shoulder to be the typically unsold parts. In terms of its physicochemical properties, the unsold lechon are near neutral in pH and had high water activity and moisture content, which indicate susceptibility to microbial proliferation. Varying crude fat and crude protein levels specify that meat and fat ratio should be included as variables in the product development stage. Meanwhile, microbial analysis revealed high microbial load with possibility of toxin production; time series evaluation identifying sample collection to be before 4:00 pm, and freeze-thaw cycle recommending to store samples at <-18oC for not more than 48 hours. Quantitative Descriptive Analysis showed that pre-treatments of raw materials is not necessary with the identified important sensory descriptors through factor and principal component analysis. Lastly, market assessment showed that lechon paksiw is the preferred product to be developed with market potential of 6.01kgs/household per annum.
Characterization, Industry Immersion, Lechon, Microbiological,