Component Location 67

Schematic Machine Schematic Machine 64 72 59 69 42 RENR1196-02

Connector Location
Description
Location Location
Description
Location Location 13 58 63 61 45 68 41
June 2001
AEC - Aux. Hyd. G-8 D Solenoid - Right Front Stabilizer Lockout H-1 2
Schematic Machine 8 15 10 12 11 62 60 44 67 66 40 71
Connector Number
Location Location Air Horn E-7 62 Solenoid - Right Rear Stabilizer Lockout I-10 4
70
CONN 1 I-14 25 Alternator D-13 62 Solenoid - Swing Brake G-15 34
CONN 2 E-13 55 Alternator Fuse D-15 71 Solenoid - Swing Pump PRV. G-14 36
1 50 51
CONN 3 H-13 26 Battery 12v (2) I-13 23 Solenoid - Transmission Speed G-13 41
CONN 4 D-12 72 Cigar Lighter F-2 A Solenoid - Travel Activation G-15 33
CONN 5 C-12 61 Converter 24v - 12v D-3 A Stop Lamp F-7 D 52 53

CONN 6 C-11, D-11 61 Diode - AEC - Aux. Hyd. F-8 D Supplimental Steering Control H, I-14 26
CONN 7 D-11 61 Diode - Brake E-6 D Switch - AEC B-10 C 54
CONN 8 F-11, E-11 61 Diode - Harness AS B-8 D Switch - AEC Boom Cyl. F-15 59
CONN 9 G-11, F-11 61 Diode - Stop Lamp F-8 D Switch - AEC Impl. Travel F-15 45
49
CONN 10 I-10 4 Diode - Temp E6 D Switch - AEC Stick Cyl. F-15 59
4
CONN 11 H-10 4 Engine Pump Control C-11, B-11 A Switch - AEC Swing E-15 43
46
CONN 12 E-10,9,8 61 Engine Speed Dial C-2 C Switch - Air Filter Clog C-14 70
CONN 13 D-10 C Fuse Block (A Black) G-10 D Switch - Air Horn H-2 A
CONN 14 F-5 D Fuse Block (B Yellow) G-9 D Switch - Aux. Hyd. (ccw rotation) E-3 B 29

CONN 15 E-4 B Fuse Block (C Green) F-10 D Switch - Aux. Hyd. (cw rotation) C-5 C
CONN 16 D-2 3 Fuse Block (D Red) F-9 D Switch - A/C B-11 C 47 48

CONN 17 H-1 2 Hour Meter E-5 D Switch - A/C Refrigerent Pressure E1-4 57 d
9 1 C 7 5 16 B 14 20 30 26 D 2 32 33 25
CONN 18 H-1 2 Main Fuse G-8 68 Switch - Backup C-11 C
2 6 17 A 3 21 31 27 23 34 35
CONN 19 E-1 11 Monitor Panel C-2 C Switch - Beacon B-5 C
18 22 55 28 24 36 37
The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a

M312 and M315 Excavators

Motor - Air Conditioner Fan E-14 55 Switch - Brake Light H-5 17
component are generally located at or near the component. See the Component Location Chart. 19 56 38 39
Motor - Governor Actuator B-12, 13 72 Switch - Brake Light Cutoff E-3 B
57 43
Motor - Heater Fan B-8 20 Switch - Coolant Temp D-13 64
Motor - Lower Wiper
Motor - Re-fueling Pump
F-1
I-13
7
25
Switch - Coolant Temp Cold Start
Switch - Creeper Speed
C-13
C-6
65
C
White callouts are for components,
see the Component Location chart. Electrical System
Motor - Starter D-14 67 Switch - Disconnect I-12 24 Black callouts are for connectors,

M312: M315:
see the Connector Location chart.
Motor - Suppl. Steer I-12 28 Switch - Engine Oil Press D-13 61
Resistor, Sender, and Solenoid Specifications 72
6TL540-541 7ML1061-1064
43
Motor - Upper Washer H-12 32 Switch - Forward/Reverse Travel Alarm (Qty.2) H-6 19
Part No. Part Type Component Description Resistance (Ohms)¹
64 41 60 35 39
Motor - Upper Wiper F-2 A Switch - Front Flood Lamp D-5 C
3E-1906 Solenoid: A/C Clutch 17.6 ± 0.6
Motor - Washer Lower H-12 32 Switch - Hammer B-8 C 63 40 59 34 38 6TL635-950 7ML1215-1646
Blade Front,
Pilot Press Enable F-7 D Switch - Hazard B-4 C 62 31 61 45 24 33 37 54
Blade Rear
Radio G-2 A Switch - Head Lamp D-5 C 3 8 42 30 58 D 44 23 32 36 46 66 70 29
Hammer
Relay - A/C Clutch E-13 56 Switch - Heater Fan B-10, 9 C
Heavy Lift
Relay - A/C Fan E-13 D Switch - Heavy Lift C1-0 C
8U-6424 Solenoid: Left Front Stabilizer Lockout 19
Relay - Brake G-6 D Switch - Horn/Turn /High Beam H-3 A
Left Rear Stabilizer Lockout
Relay - Brake / Travel Cutoff E-5 D Switch - Hyd. Oil Filter Clog E-14 54
Parking Brake
Relay - Flasher/Warning Light G-7 D Switch - Hyd. Oil Low Temp E-14 53
Right Front Stabilizer Lockout
Relay - Main Power G-7 D Switch - Key (Start) C, D-7 C
Right Rear Stabilizer Lockout
Relay - Power Mode F-6 D Switch - Left Front Stabl. Lockout C-8 C
Transmission Speed
Relay - Start C-15 69 Switch - Left Rear Stabl. Lockout C-9 C
112-7178 Sender: Fuel Level Full = 0.4 A
Relay - Start / Stop D-13 D Switch - Low Brake Press. H-5 18
Empty = 70.6
Relay - Supplimentary Steering I-13 27 Switch - Low Trans. Clutch Press. F-13 42
38.5 @ 100° C (212° F) 52 53 71
Relay - Temp F-6 D Switch - Lower Windshield E-2 A 1
116-4710 Sender: Hydraulic Oil Temperature Switch 51.2 @ 90° C (194° F)
Relay - Trans Speed G-6 D Switch - Lower Wiper C-7 C
134 @ 60° C (140° F)
Relay - Travel Alarm G-6 D Switch - Overload Warning Device A-5 C
124-0329 Resistor: Backup Main Pump PRV Overall 6.0; Tap 1.5 or 4.5
Resistor - Backup Main Pump PRV E-10 D Switch - Overload Warning Device C-8 15 C
Backup Swing Pump PRV
Resistor - Backup Swing Pump PRV E-10 D Switch - Parking Brake B-5 C
¹ At room temperature. B 49
Resistor - Heater Fan B-8 21 Switch - Pilot Control Lock B-5 C
Sender - A/C Temp Regulator B-10 22 Switch - Power Mode D-6 C
Sender - Coolant Temp D-13 63 Switch - Primary Steering Flow H-4 16
Sender - Fuel Level G-14 46 Switch - Rear Flood Lamp C-5 C
Sender - Hyd. Oil High Temp F-14 52 Switch - Refueling Pump F-5 D © 2001 Caterpillar Printed in U.S.A.
Sensor - Engine Speed D-15 66 Switch - Reverse Steer Prox. B-5 14 All Rights Reserved
Solenoid - Aux. Hyd. (ccw rotation) H-15 B Switch - Right Front Stabl. Lockout B-8 C
Solenoid - Aux. Hyd. (cw) H-14 C Switch - Right Rear Stabl. Lockout B-9 C
Solenoid - A/C Clutch E-14 58 Switch - Starting Pilot Press. Enable E-4 B
Solenoid - Blade Front H-1 2 Switch - Swing Brake H-2 C
9 1 5 16 20 55 26 2 67 4 25 47

Solenoid - Blade Rear I-10 4 Switch - Swing Brake C-5 A 2 6 17 21 56 27 68 48 Harness And Wire Electrical Schematic Symbols
Solenoid - Creeper Speed G-14 35 Switch - Trans Speed C-6 C 7 18 22 57 28 69 50

Solenoid - Engine Start / Stop D-13 60 Switch - Travel Alarm Cancel C-5 C D35440
19 67 51
Electrical Schematic Symbols And Definitions A AA 1 1
Solenoid - Hammer F-13 44 Switch - Travel Cutoff G-5 D
1 2 2
Solenoid - Heavy Lift G-14 59 Switch - Travel Lock B-6 C
Solenoid - Impl. Activation H-15 32 Switch - Travel Pedal H-2 A HARNESS CONNECTOR AND COMPONENT LOCATIONS Typical representation of a Typical representation of a
Solenoid - Left Front Stabilizer Lockout H-1 1 Switch - Upper Windshield E-2 A Deutsch connector. The Sure-Seal connector. The
Plug Receptacle plug contains all sockets plugand receptacle contain
Solenoid - Left Rear Stabilizer Lockout H-10 4 Switch - Upper Wiper B-7 A
and the receptacle contains both pins and sockets.
Solenoid - Main Pump PRV. H-14 37 Travel Lock Magnet I-2 A
T 2 all pins.
Solenoid - Parking Brake G-14 40
Pressure Temperature Level Flow
Machine locations are repeated for components located close together.
Symbol Symbol Symbol Symbol
A = Located in the cab. Pin or Socket
B = Located in the lefthand console. System Faults Detected by the Controller Number
C = Located in the righthand console. Error Message Logged Symptom Possible Causes

D = Located on or near relay panel.

AEC Switch Yes Automatic engine control operation may be disturbed. Automatic engine control switch contacts are dirty. Wire, Cable, or Harness Component
Main PRV Circuit No Main Pump has minimal power. Main pump solenoid circuit is open. Assembly Identification Part Number
Main pump solenoid circuit is shorted to the fram, or the backup switch is on. Single Wire
Low Battery Voltage No Reduced output current is possible. Battery Voltage is below 17 DCV. Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Connector
Brake Switch Yes Travel pedal control or Travel Mode may be disturbed. Brake relay contacts are dirty.
C A A AA 9X-1123
Swing PRV Circut No Swing pump has minimal power. Swing pump solenoid circuit may be open.
325-PK-14 1 325-PK-14
Off Machine Switch Specification Swing pump solenoid circuit is shorted to frame or the backup switch is on Normally open switch that is closed due to an applied condition, and will open again with a
Part No. Function Actuate Deactuate Contact Position Low Engine Speed No Reduction of hydraulic power. Engine RPM is too low. specific decrease in that condition. Wire
Pin Socket
3E-6429 Primary Flow 4.0 grams 1.5 grams Normally High Engine Speed Yes High engine lugging possible. Engine RPM is too high. Color
Engine Spd. Dial Sig Yes Engine speed goes to current maximum allowed RPM. Engine speed dial potentiometer has short circuit or open.
(0.14 oz) (0.05 oz) Open
Related Electrical Service Manuals 5W-9972 Low Brake Pressure 10000 kPa -- Normally
Heavy Lift Circuit Yes Heavy lift function is impossible. Heavy lift solenoid circuit open, not installed, or shorted.
Normally closed switch that will open with an increase of a specific condition.
Title Form Number (1450 psi) -- Open
Heavy Lift Switch Yes Heavy lift function is possibly disturbed. Heavy lift switch contacts are dirty. 2 200-BK-14
Spd Chg w/o Press Yes Both pumps are out of regulation. AEC Pressure switch open when the engine is loaded.
Alternator: 109-2362 SENR3685 8U-2158 Brake Light Pressure 500 kPa -- Normally Replace Control Yes Current Limiting is possible. The engine and pump electronic control was not calibrated correctly when
Electronic Control System SENR8937 (72.5 psi) -- Open manufactured. Circuit Number Wire
Normally closed switch that is open due to an applied condition, and will close again Identification Gauge
9D-7032 Forward/Reverse Travel Alarm Pressure 517 ± 34.5 kPa 414 ± 34.5 kPa Normally Mode SW Short 1&3 Yes Mode 1 is set. Mode 1 and 3 signal lines are simultaneously grounded.
with a specific decrease in that condition.
(75.0 ± 5.0 psi) (60.1 ± 5.0 psi) Open Mode SW Short 2&3 Yes Mode 2 is set. Mode 2 and 3 signal lines are simultaneously grounded.
Mode SW Short Yes Mode 1 is set. Mode 1 and 2 signal lines are simultaneously grounded.
114-5333 Refrigerant Pressure (AC) 275 to 1750 kpa¹ -- Normally ²
Mode SW Open Yes Mode 1 is set. Mode swith is open or shorted. Electrical Schematic Symbols And Definitions
(40 to 255 psi) -- Open
Travel Lock Circuit Yes Travel pedal magnet does not function. Travel Lock magnet is open or shorted. The circle indicates that the component has screw terminals and a wire can be disconnected
116-4710 Hydraulic Oil High Temperature 94º C -- Normally
Act Mot Pos Chgd Yes Wrong loads and speeds possible. Injection pump worn or actuator linkage has changed. from it. FUSE - A component in an electrical circuit that will open the circuit if too much current flows
201º F -- Open
RPM Setting Low No Low idle too low or Engine lug is too small. Actual feedback voltage of the governor actuator is too low. Caused by an open
through it.
116-8514 Hydraulic Oil Filter Clog Pressure 250 kPa -- Normally or grounded circuit, low idle possition is to low, or the Actuator linkage may be
(36.3 psi) -- Open loose.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
117-0651 AEC Implement Travel Pressure 1500 kPa -- 1 to 2 Normally Closed RPM Setting High No High idle too high or Engine lug is too large. Actual feedback voltage of the governor actuator is too high. Caused by the No circle indicates that the wire cannot be disconnected from the component. contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
circuit being shorted to B+ or open, high idle possition is to high, or the
(218 psi) -- 1 to 3 Normally Open
actuator linkage may be loose.
118-5501 Overload Warning Device Pressure 16000 kPa -- Normally
RPM Setting Diff No Engine speed or engine lug is incorrect. Difference between the engine and pump controllers output to the governor
(2320 psi) -- Open
actuator and the feedback signal from the governor actuator motor is too large.
SENDER - A component that is used with a temperature or pressure gauge. The sender
119-3399 Coolant Temperature 100º C -- Normally measures the temperature or pressure. Its resistance changes to give an indication to the
There is a defect in the governor actuator motor or the wiring harness.
This indicates that the component has a wire connected to it that is connected to ground. T gauge of the temperature or pressure.
212º F -- Open Defaults Loaded Yes Engine and pump controller is not adjusted. No error if the default values are loaded. Delete the error.
119-3400 Hydraulic Oil Low Temperature 11º C 17º C Normally Press w/o Spd. Chg No Engine speed reduction or automatic speed shifting AEC pressure switch or wiring is defective.
Engine speed sensor or wiring is defective.
52º F 63º F Open does not function. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
Presure when the engine is stopped.
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed It has a coil that makes an electromagnet when current flows through it. The electromagnet
condition can be maintained down to 170 kpa (25 psi). Travel Lock Switch Yes Control of the travel pedal magnet is possibly disturbed. Travel lock contacts are dirty. This indicates that the component does not have a wire connected to ground. It is grounded can open or close the switch part of the relay.
² Contact position at the contacts of the harness connector.
by being fastened to the machine.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil

that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is

activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L27

CONN 1 L28
REFUELING RD-6(4)
L A PUMP RD (12) WH (7)
TURN LAMP GP 5W-8633 GG N L29
BK (9) 01 RD (12) RD-00 GY (6) BU (13)
116-9624 L BK 02 GY (6) RD-00 R BK-00 R GY (5) GN/BR (4)
L26 L30
TURN LAMP BK(9) RD (12) 03 GY (5) BU-10(1) MOTOR BK-10 W T WH (4) GN/BR (3)
5W-2040 L26 A POS NEG POS NEG
BK GY (5) 04 WH(4) DISCONNECT BK (9) GN/BU (5)
SWITCH L31
BK GY (6) 05 BK (9) BK/GN (8) BK/YL/WH(2)
7N-0718
WH(4) 06 BK 12V BATTERY BU-10(1) WH (3)
P

RD-4
(QNTY 2) BLADE REAR
I L BK/GN (8)
3T-5760
GG RD-6(4) BK/GN (6)
L27 SOLENOID I
RD (12) BU-10(1) TO BOX BK BK-00 BK-6 BK-6 GN/WH (2) 8U-6424
STOP LAMP RD (26) BK RD (25) BU/YL (3)
9X-4493 BK TRAVEL BK GN/BU(1)
ALARM CONN 10
BK BU (13) BK/GN (4) BR
3T-1815 W BB Y
TO FRAME GN/BU (2)
BK/GN (8) STEER SW BU 5 BK BK/YL/WH(2) BR (1) RIGHT REAR BR 04 TO UNDCRG BK
TAIL LAMP BK GROUND BK 2 BK BK/WH(3) STABILIZER BU 03 BK BK
L23 LOCKOUT SOL. D

GN/YL
5W-2040 GY (5) A STEER SW PU 6 RD (25) BK/GN (7) BK (8) 02 G TRAVEL LOCK
X X 8U-6424 A1 MAGNET
GY (9) GOV.SWITCH OR 4 RD-4 SUPPL STER GN/BU (5) GN/BU (3) 01 BK(1) 01 BK (2) BK BK 01 BK 116-1146
BASIC LAMP GP MOTOR A2
BATTERY + RD 1 RD(8) SUPPL STER BK/GN (6) GN/WH (3) BK(2) 02 BK (3) BK 02 WH
116-9625 118-9168 L56 L28 CONN 11 A3 L31
KEY SWITCH YL 3 RD(32) W RELAY RD-12 GY (3) BK(3) 03 BK (4) BRAKE BK BU(13) TRAVEL
3E-0075 W L56 AA Y A4 LIGHT SW PEDAL SW
GY (9) DUMP VALVE BR 7 RD(31) BK/GN (7) BK(4) 04 BK (5) C BK
MOTOR A5 8U-2158 136-9421
BK R TERM (W) WH 8 WH(15) BK 1 YL YL WH (7) BK/WH(3) BR 04 BR GN/YL 05 BK TO FRAME REVERSE WH
L15 T A6 STER LIGHT
RD (26) SHUT D SOL PK 9 BK 2 BK (2) BK/PU (2) BU 03 DK-BU 06 BK/WH (7) BK RD/YL(10) RD (6) BU (13) BK LEFT FRONT
W L19 A7 164-8366 STABILIZER
GY (6) MAGN SWITCH GN 10 GN(14) BK (3) BK/WH(2) BR 02 GN/YL DD
C K LOCKOUT SOL
WH(4) EMS GR 11 GN(15) BK (4) RD/YL (10) BU 01 BK BU/YL (3) 0 8U-6424
L29
UNUSED 12 BK (5) RD (6) FORWARD/REVERSE HORN/TURN SWING
W D GN/BR (3) BU (1) TRAVEL ALARM PRIMARY HIGH BEAM SW BRAKE SW TO CAB TO FRAME
SECONDARY SW (QNTY 2) STEERING 111-1975 8U-6109
AUX HYD AUX HYD STEERING RD(8) 1 PU (3) GN/BR (4) RD (25) GN/YL 9D-7032 LOW BRAKE NC
(CCW ROTATION) (CW ROTATION) L18 A7 PRESS SW FLOW SW
CONTROL WH(15) 2 RD(8) GN/BU (1) WH(7) GN/BU (5) GN/BU (1)
SOLENOID SOLENOID 132-6640 L30 A6 SWIVEL 5W-9972 3E-6429 71A H
PU(3) 3 WH(15) WH(3) BU-10(1) LEFT REAR Y BU(13) C C BK/GN (6) BR 02 BR
8U-9137 8U-9137 A5 121-2974 56B 56A
BK/GN (4) BK/GN (8) STABILIZER BR DK-BU 4 BK(4) BK/WH (2) BK BK RD (25) 1 BK GN/BR (3) 01 GN/BR NO DK-BU 01 BU
CONN 3 LOCKOUT SOL. A4 56 C L34
BK/GN (3) BK-4 GN/WH (2) BK (2) 8U-6424 GN/YL BK 3 BK(3) BK 2 BK GN/BU (2) 08 YL GN/YL 04 BR
L31 L34 A3 C L
C GN/BR (2) WASHER BU/YL (3) BK (3) BK 2 BK(2) BU (1) BK/YL/WH (2) 06 WH/BK BK 03 BU
C 21 UPPER A2 W 54
BK/GN (3) BK/GN/RD (3) BK GN/BU (2) BK (4) DK-BU 1 BK(1) RD/YL (10) C BK(18) 05 BK/WH Z AA
8U-2598 L22 Z A1 L29 R
GN/BR (2) BK/YL/WH (1) 86 85 BR (1) BK (5) RD (6) WH (3) 04 BK/GN
H MOTOR
TERMINAL H

L6
IMPLEMENT 87 BK BK (8) BK-6 5W-3624 BU (1) BK/GN (4) 03 BK/WH/GN
ACTIVATION C GN/BU (3) GY (5) RD (25) GN/WH (2) 07 WH CONN 17 RIGHT FRONT
SOLENOID 30 L32 L27 STABILIZER
MAIN PUMP PRV GN/WH (3) GY (6) BK 02 BR AIR
151-2515 SOLENOID LOCKOUT SOL
W HORN SW

L23
143-2363 87a TO FRAME WASHER GY(3) RD (12) BU/YL (3) 8U-6424
C G LOWER 5W-9376
BK/PU(2) RD-6 (4) GN/BR (4) 02
8U-2598 L34 L30 L30
BK/GN/RD (3) OR(4) SUPPL STER BK/WH(2) RD-12 BU-10 (1) GN/BU (5) BK BR (1) 01

BK/YL/WH (2)
RELAY MOTOR L56
BK BK BK RD/YL (10) RD(31) BK/GN (8) BK/GN (6) TO 04 BR

BK/WH (3)
BK/GN (7)
GN/BU (5)
BK/GN (6)
117-4861 C
RD (6) BK (9) GN/BU (1) PLATFORM 03 BU
C L33

WH (6)
WH (5)
BU (1) WH (4) BR(1)

L28
L32 Z BB
BK GN/BR (4)
L34 L34

BK-6
TRAVEL RD-6(4) BLADE FRONT

L24
L56 L56 L28
ACTIVATION SOLENOID
BK
BK

SOLENOID SWING PUMP PRV L21 L33 8U-6424

151-2515 SOLENOID CONN 9
143-2363 G C A L36
C GN/BR (3) 30 YL (4) RD/YL (16)
L82 L36 L36 L51 L51
BK/YL/WH (1) BK PU(6) GN/BR (4) 10 BK/YL/WH (1) GG MAIN FUSE RD (10)
KL.30 124-0016 L81
BK TO FRAME BK GN/BU (1) 21 BK/WH (2) RD-8(3) BK/WH (2) RD (33)
L51 L36
WH (3) 27 A RD-8(3) 60A RD-8(1) YL(4) BU-10 (2) BEACON
TRAVEL 116-9627
SWING CREEPER BK/GN (4) 12 GN/WH (2) A BK/YL/WH (1) RADIO SPEAKER
L37 MAIN-POWER ALARM
BRAKE SPEED GN/WH (2) 11 GN/BU (2) RD(15) BK 165-5934 5W-8937
157-0836 A RELAY
SOLENOID SOLENOID
PU (2) BU/YL (3) 33 FUSE BLOCK 148-0078 FUSE BLOCK 148-0079 YL (2) RD-12 87 30 122-2371 BU/WH (1) H BR/RD
151-2515 151-2515 A 86 85 F

L19
GN/BU (1) GN/BU (2) 36 BK/PU(2) A BLACK B YELLOW RD/YL (3) RD(31) L56 GG RD-8(2) RD-8(1) BK RD/YL (13) 1 BK +BATTERY 2.5A
A A A 87
H
C C BR/WH (3) RD-00 BR (1) 25 GN/WH (3) RD/YL (16) GY(5) RD-10(10) BK GN (6) BK/GN (8) 2 BK ALARM H PU (7) +BATT. BK
L20 L22 H 8 H 8 L32 H

L18
A 30
PU (2) BK/GN (5) BK (8) 24 GN/BU(3) RD-14(1) 7,5A RD/YL (2) RD-10(4) 7,5A YL (2) RD (16) GY(6) BK RD(27) BK/WH (2) 3 BK PRESS.SW REAR WORK FLOOD LAMP RD ANTENNA BK/YL (1)
L38 85 86 LAMP AS. 120-6776 L75
BK BK/WH (1) GN/BU (3) 23 GY(3) RD/YL (16) OR (1) RD/YL (13) RD (12) TO BOX 87a BRAKE BK (6) 4 BK SHUTDN.SW RD ANTENNA SPEAKER ANTENNA
G 7 G 7 120-6776
G G
BK

117-4861 5W-9391

L33
YL (4) GN/WH (3) 05 RD/YL(10) 7,5A GN/WH (3) 15A RD/YL (3) RD (3) BU-10(2) BK RD (2) BK GROUND SPEAKER BR SPEAKER
L51

BK
GY(3) 39 BK (7) RD (10) GN/BR (1) SPEAKER BR/RD 5W-8937
L37 F 6 F 6
GN/BU (1) BK/PU (2) 40 GN/WH (2) 7,5A GN/WH (1) 15A RD (16) BU-10(2) RD/YL (16) BK/GN (1) A BK BK BK BK GROUND SPEAKER
L48

WH(4)
BK(9)
PARKING TRANSMISSION BK/WH(2) 16 BK/GN (4) GN/WH (4) L71 RD (18) RD(33) BK/GN/RD (2) BK BK BR
BRAKE SPEED L56 E 5 E 5
FUEL LEVEL RD/YL (10) 29 BK/GN (5) L39 7,5A GN/BU (3) RD-10(3) 7,5A RD (18) RD (19) RD/YL (14) BK/GN (1) 49a OUT (LAMP) FLASHER BK/GN/RD (1) RD (14) 86 85 TO BOX

L28
SENDER SOLENOID SOLENOID L50 8U-9152
8U-6424 8U-6424 RD (6) 06 RD (6) RD (19) RD/YL (2) RD/YL (15) BK/GN(4) C2 BK/RD (1) 87 BU (10) BK/WH (6)
112-7178 D 4 L72 D 4 L75
BU (1) 34 BR (1) GN/BU (2) 7,5A GN/BU (4) RD-10(2) 7,5A OR (1) GN/WH(1) RD (16) GN/BR (1) 49 + BATTERY BK/GN (2) BU (8) YL(4) RD BK(18)
C 30
HEAVY LIFT BR/WH (3) 14 BK (8) GN/WH(3) GY (2) WH (7) BK/GN/RD (4) GN (16) BK/WH (5) RD
SOLENOID C C 3 C 3
C GN/BR
(2) 15 WH (3) 7,5A GY (1) 15A RD (3) GN/WH(4) RD/YL (3) BK C 87a H C
8U-6424 L21 86 85 TRANS SPEED 86 85
BK BK BK/GN
(3) 02 GN/BU (1) GN/BU (3) RD(4) BK 31 GROUND F FLOOD-LAMP H
G B 2 B 2 87 117-4861 87

WH (3)
BK (8)
PU(5) BK BK/GN/RD(3) 09 GN/BU (1) 7,5A GY (3) 7,5A BK (7) GN/BU (4) GY/BK(1) BK WH (14) 120-6776 BK DOME LIGHT BK(8) TURN SIGNAL
L72 30 30
RD (24) BK/YL/WH(1) 19 GN/BR (2) GY (5) GY (1) BK/PU(1) AEC BK/GN/RD (2) OR (10) YL (14) 5W-2041 LAMP AS.
L86 A 1 A 1 A 116-9626
AEC IMPLEMENT BK 20 BK/GN (3) GY (2) 7,5A GY (4) RD-10(1) 25A BU-10(2) GY (2) RD/YL (1) AUX-HYD 87a BK/GN/RD (1) BU/YL (1) 87a TRAVEL

RD-8(2)
TRAVEL SWITCH 117-4861 CUTOFF
1 28 PU (2) GY (6) GY (3) BU/YL (2) A BK BK A 117-4861 BK BK
117-0651
PU(12) LOW TRANSMISSION 01 GN/BU(5) GY (4) RD/YL (5) 86 85 TO FRAME
L77

L40
3 CLUTCH PRESS SW A
BK PU (2) 26 BK/GN(6) RD-10(4) GY (5) RD/YL (6) L87 PU(12) 87 86 85
2 171-7550
GN/BU (1) 04 BU (1) KL.15 RD-10(3) GY (6) RD/YL (7) GN/BR(6) BK/GN/RD (4) RD/YL(15) 87 BK YL (2) C
L20 L47 30 56B HEAD
G YL (4) BR/WH (3) 08 BR/WH(3) RD-10(8) RD (5) RD/YL (8) BK/GN(14) WH (9) BU(9) BK GN/BU (3) LAMP AS.

OR(5)
PILOT PRESS 30 56A 2U-4800
BK/GN (5) 18 BK/GN/RD(3) RD-10(7) RD/YL (14) RD (5) 87a ENABLE YL (5) GN/WH (3)
C L41 1 POWER H 58
BK/WH(1) 31 WH(5) FUSE BLOCK 148-0080 FUSE BLOCK 1480081 RD (10) BK (7) DIODE 117-4861 87a REFUELING GY (3) POSITION
C GREEN D RED AEC AUX-HYD 2 MODE PUMP SWITCH
HAMMER YL (4) 32 WH(6) RD/YL (1) RD (3) F 117-4861 YL (14) CIGAR LIGHTER LAMP
A A L73 120-5969 3 8U-3011 31
AEC BOOM-CYL. SOLENOID WH(6) 38 BK/WH (1) RD/YL (5) RD/YL(9) BK 5W-9628 5W-2033
SWITCH 8U-6424 H 8 H 8 5 A
BK D WH(5) 13 BK/YL/WH(2) RD-10(6) 7,5A RD (5) RD-10(8) 7,5A BK/PU (1) RD/YL (6) YL (2) BK
8U-2158
BK BK/YL/WH(2) 35 BK/GN(7) BK/PU (2) BU/YL (2) GY(1) BU-10 (1) BU-10 (2)
L24 G 7 G 7
G BK BK WH (1) BK/WH(3) 37 BK/WH(3) 15A RD/YL (1) 7,5A GY/BK(1) RD/YL (7) GN/WH (1)
PU(5) BK BK BK BK BK/GN(7) 22 GN/BR (4) RD (33) RD(33) RD/YL (2) BK-14

L81
F 6 F F 6
PU(13) BK BK GN/BU(5) 17 GN/BR (3) 7,5A RD (10) 7,5A RD (4) RD(31) OR (1) RD(27) H
F BK BK BK/GN(6) 07 BU/YL (3)
L42
RD/YL (14) RD (8) BK/PU(1) RD (18) RD/YL (14) PU (4) UPPER WIPER F
E 5 L73 E 5 5 G 122-2367

BU (10)

RD (10)
RD(33)
WH (7)
GN (4) 03 GN (4) 7,5A RD/YL (7) 15A RD/YL (8) BK/PU(2) RD (19) DIODE MOTOR H

BU (9)
YL (5)

BU (8)

GN (6)
HYD OIL L74 4 A 86 85
TO FRAME CONN 8 RD/YL (15) GY/BK(1) RD/YL (11) STOP LAMP OR(10) WH (8) TO CAB LOWER WIPER
HIGH TEMP D 4 D 4 123-5635 87 G
SW& SENDER BK (2) 04 GN/BR (3) 15A RD/YL (6) 7,5A RD/YL (12) RD (4) RD (8) WH(9) BK RD (11) MOTOR 6C-9156
L19 L42 L43 3 30
AEC STICK-CYL. 116-4710 RD-00 BK (3) 05 GN/BR (4) RD/YL (13 ) RD (8) GY (4) WH(2) F
C 3 C 3 2

53A
31B
SWITCH T D OR(4) BK (4) 21 GN (4) 7,5A RD/YL (5) 7,5A RD/YL (9) RD/YL (8) GN/WH (4) BK/RD(2) 87a TEMP. PLUG

31
53
L82

L46
8U-2158 L83 1 117-4861 120-5967 H
BU (7) PU(6) BK (5) 38 BU/YL (3) RD/YL (11) RD/YL (9) GN/BU (4) BK/RD(1)
L17 B 2 B 2

53A
31B
G OR (3) YL(17) PU (3) 27 7,5A BU/YL (2) 20A RD-12 RD/YL (10) RD/YL (12) BK RD/YL (16) + BK (12) BK

31
53
L18 A C

BK/GN (2)
PU(13) BK T RD(9) WH(12) RD (8) 01 WH (4) RD(31) RD/YL (11) BK/PU(2) BK/RD(2) BK BK - GY (7)

BK/GN (5)
A 1 A 1
PU(11) BR/BK(1) 40 RD-10(5) 7,5A RD(28) RD-10(7) 7,5A RD/YL (10) RD/YL (12) GN/WH (3) GN(13) A CONN 14 GY/BK (1) BK/GN (7)
BK

L38 86 85 BRAKE LIGHT

03 RD/YL (11) F RD/YL (13) GN/BU (3) A 87 RD(13) CUTOFF SW BK/WH(3)
HYD OIL WH (1) 06 GN/BU (4) RD-12 GY (3) RD(6) 124-8427 GY/BK (2) BK/PU (2)
LOW-TEMP L10 30
HYD OIL BK 07 GN/WH (4) L38 RD/YL (15) RD/YL (10) RD(12)
FILTER SWITCH
119-3400 BK-12 08 GY (4) 87a STOP LAMP A UPPER WINDSHIELD

L64
CLOG SW L43 L43 117-4861 L77 122-2369
AEC SWING 116-8514 D BU (7) 23 RD (8) BK/GN (4) GN (5)
SWITCH L17 L47 1 H
BK AIR TO FRAME YL(13) RD(9) 30 RD/YL (12) L39 GN (3) J
8U-2158 CONDITIONER L39
D T DIODE BK A/C FAN BR/BK(1) 32 RD(19) L40 BK/GN (5) DIODE BU (7) HOUR METER GN/BR (2) BR BK/GN (10)
FAN 140-6617 RELAY TEMP 2 120-5966
G 145-7724 85 86 123-6527 PU(12) OR (3) 13 RD(18) L86 RD (6) BR (1) BU (4) BK/RD(1) BU
123-3998
PU(11) BK BR/BK (1) 34 BK/GN(3) BR (1)
MOTOR 87 L86 3 LOWER WINDSHIELD
L6

PU(9) BR-12 2 BK-12 RD-12 GN (4) 02 RD (7) F F GN/BR(2) A 86 85 AIR HORN RD(9) + - A 137-7245
30 L56 5W-5883

BK/GN/RD(9)
1 BR-12 RD(18) 33 BU(15) RD(28) BK/GN(14) RD(1) BU (2) H
87b L85 L87 87 30 5

BK/GN/RD (1)
PU(12) V BR/WH (1) 11 GN(7) RD(29) GN/BR(6) RD (7) RD(17) PU (4) BK BK-14 BK-14 COMPRESSED
V L16 L44

BK/GN/RD (8)
BK -12 BU(5) 25 BU (7) PU(12) BACKUP RESISTOR BACKUP RESISTOR PU(12) RD (16) BU (5) BK AUX HYD AIR HORN
MAIN PUMP PRV 5W-9400

BU/YL(1)
V D SWING PUMP PRV (CCW ROTATION)
YL (15) GN (5) 26 GN (5) BK

RD/YL (8)
GN (2)
124-0329

BU (4)
GN (3)
WH(2)

BK (6)

BU (2)
SWITCH

RD(1)
124-0329

RD/YL (15)
RD/YL (14)

GN (10)

BK/GN/RD(8)
A/C PRESS GN (4) 1 GN (4) BR/BK(2) 14 BU (5) F 113-2531 RD (7)
A
SWITCH

BK/RD (1)

GN/BR (2)
2 RD(19) RD(9) RD-10(9)

RD(16)
24 RD (13) BK
114-5333 V B L50 L50
E YL (13) 36 RD-10(9) RD-10(9) GLOW PLUG SYSTEM BK RD E

RD (7)

BU (7)
GN (5)
CONN 2

RD(9)
L4 L13 D 1 BRAKE/ D
GN 1 OR(8) A/C CLUTCH YL (15) BR/WH (2) 37 OR(6) 157-0836 DIODE GN(13) TRAVEL B

L49
RELAY L44 86 85 BRAKE 2 CUTOFF
RD (26) 2 YL (16) 85 86 YL (16) GN (2) 35 OR (3) A BK WH (8) 86 85 117-4861 J J BK

L77
123-6527 L46 L46 120-5969 3

L50
WH(15)

WH(4) BU 31 PU (3) A A 87
L15 87 L48 87 30 5

03
01
02
GY (6) RD(31) GN (4) 39 WH (1) RD-10(9) RD-10(10) RD(14) WH(14) CONN 15

L78
L44
30 L49 30

L48
L40
L45

L47
L41
BK A/C CLUTCH BR/WH(1) RD (7) 29 BK (4) A
SOLENOID V 87b L16 B
GY(9) BU (5) BK (1) 28 BK (5) RD(7) 87a STARTING/
3E-1906 L50 L78

BK/GN/RD(3)
L BR/BK(2) RD/YL (11) 20 BK (2) BK PILOT PRESS

BK/YL/WH (2)

BK/GN/RD (2)
BK/GN/RD (1)
BR/WH (1)
BR/BK (1)
BR/WH (2)
BR/BK (2)

GN/WH (1)
ENABLE SWITCH

BK/WH (1)
BK/GN (6)
GN/BU (5)
BK/GN (7)
BK/WH (3)
BR/WH (3)

GY/BK (1)
BK/PU (1)

BK/RD (1)
BK/GN (2)
GN/BR (1)
BK/GN (1)
GN/BR (2)
BK/GN (3)
LL D GN (5) GN/BR (3) 19 BK (3) GN(13)

RD/YL (9)
RD/YL (8)

BU/YL (2)
RD/YL (5)
RD/YL (6)
RD/YL (7)
RD/YL (1)

RD/YL (3)

RD/YL (2)

BK/GN(10)
BK/WH(5)
BU/WH(1)
L44 117-3187

BU/YL(1)

GN/BR (2)
BK/RD (1)
BK/GN/RD (8)

BK/PU(1)
GY/BK(1)

BK/YL (1)
WH (1)
BK (1)
BK (2)
BK (3)
BK (4)
YL (1)
BK (5)

WH (5)
WH (6)

BK (8)
WH (3)

BK (6)
WH (2)
BU (2)
BK GN-14 1 GN GN 1 GN (4) RD(18) GN/BR (4) 10 YL (1) BK/YL/WH(1) BK(1) 1 WH

RD (2)
GN (2)
PU (3)
OR (3)
BU (1)

OR (1)

RD (4)

RD (5)
BK (7)
RD (3)

BU (4)

GN (3)

BK (12)
OR(6)

RD(1)
PU(2)

GY(2)
YL(2)
GY(1)

BK -14
L45

GY (7)

YL (2)
PU (7)
L46 L46

GN (8)
GN-14 2 BK BK 2 RD(19) GN/BU (4) 09 BK (1) BK 2 BK
L48 L48
L1 GN/WH (4) 18 BR/WH(2) AIR SUSPENDED
A L49 D M
LAMP RD (24) ARC ENGINE OIL GY (4) 17 BR/BK (1) DRIVER SEAT CONN 18 FLOOD
H
BK

LICENCE PLATE PU (9) SUPPRESSOR PRESS SW WH (4) 16 BR/WH(1) CONN 16 LAMP AS.
116-9623 L11 106-8704 7W-1238 CONN 12 120-6775

09
10
03
02
11
07
12
01
08
06
04
05
11
05
06
07
08
10
09
14
12
16
18
64
17
56
13
01
20
49
69
70
48
57
65
66
67
68
21
46
47
53
54
30
60
43
44
52
02
39
62
40
41
42
33
58
36
31
38
55
34
50
37
35
25
27
29
04
26
24
22
23
59
45
15
51
03
63
61
28
32
19
BR(6) LL D BK RD/YL (12) 15 BR/BK (2) B

BK
L64
L WH(16) 1 GN BR/WH (1) D BK BU/YL (3) 12 GN (2) B B B
GY(10) 2 BK L83 YL (1) 22 GN(10)
G D A L63
CONN 4

BK CONVERTER 12V PU (7)

03
04
05
02
06
01

TO FRAME

GN/BU (5)
BK/WH(3)
BK 1 WH(16) 24V OR (1) PU(7) STICK TRAVEL BK

BK/GN (6)

GN/BR (1)

BK/GN (1)
BR/WH (2)
GN/WH (1)
BR/BK (2)
BR/WH(3)

BK/GN(7)

GY/BK (1)

BK/RD(1)
GN/BR (2)

RD/YL (8)
BK/YL/WH (2)
24V-12V

BK/GN/RD (1)
BK/WH (1)

BK/WH(5)
BU/WH(1)
GN (8)
RD/YL (1)

RD/YL (6)
BK/GN/RD (3)

BR/WH(1)
RD/YL (3)

RD/YL (5)

RD/YL (7)

BU/YL (1)
BU/YL (2)

BK/GN (2)
BK/GN (3)

BK/PU(1)
BK/GN/RD (2)

BK/PU(1)
BK/YL (1)

BK (12)
BK/GN(10)
GY/BK(1)

GY (7)
BR/BK(1)

RD/YL (2)
RD/YL (9)
CONN 7

YL (2)
120-6566 LAMP AS.

WH (5)
WH (6)

BK (7)
WH (2)
BK 2 BR(6) D GND BK BK-14

RD (5)
BK (2)

GY (2)
BK (1)

BK (6)

RD (1)

BK (8)
OR (3)
WH(3)
BU (1)

OR (1)

GN (2)
PU(3)
G

GY (1)

BK (3)
BK (4)
BK (5)
YL (1)
WH(1)
RD (2)
RD (3)

RD (4)

GN (3)
BU (2)

BU (4)

YL(2)
F

OR(6)
8U-4742

PU (2)
BK COOLANT TEMP KK BU(15) 11 PU(12) BK TO FRAME
L84 L85

L64

L63

L62
ENGINE SPEED
BK
RD(19)

GY(6) SENDER GN(7) 09 BU(15)

L61
L14 SENSOR 119-3401
WH(4) 116-6680 KK TO FRAME PU(12) 10 GN(7)
YL(9) L63

L70

L68
RD(26) RD-4 (1) COOLANT TEMP BR/BK (2) WH (7) 12 RD (33) PLUG

L61
L68

L54
L70

L54
SWITCH 120-5967

L60
T RD (10) 01 RD (10) YL(10) BK/YL/WH (2)

L64
L61
L80

L62

L63
L57

L59

L60
119-3399

GY(1)

L58

L54
L53
RD-4 (4) KK BU (8) 02 BU (8) BU/YL(5) GY (8) + WH-14

GY

L60
GN (5) START/STOP GN (6) 03 WH(7) RD (5) BK - BK-14

BK/GN/RD(3)
D D

BU/YL (1)
BU/YL (2)

BK/GN (3)
BK/GN (2)

GN/BU (5)
BK/GN (6)
D

BK/WH (1)
G S L46 6
RD-6 (2)

L62
RD/YL (6)

RD/YL (1)
RESISTOR

GY (2)
BK (1)

BK (6)
PU (2)
2

BK/GN/RD (2)
T 110-6158 RD (11) 04 YL (5) RD/YL(30) D
5 7
ENGINE KK KK BU (9) 05 BU (9) BU/YL (2)
BU (5)
RD-4 (1)

MTR BAT START/STOP 1 3

FUSE RD-00 BU(17) RD(18) YL (5) 06 RD (11) POWER
ALTERNATOR N SOLENOID CONN 13 E MODE SW
ALTERNATOR BU (10) 07 GN (6) G HEAD
BK

123-8838 5W-9372 B

GN/WH(1)
BR/WH(1)

BR/WH(2)
GN/BR(1)
109-2362 LAMP SW

BK/GN(1)
+

BR/BK(1)
RD/YL(2)

RD/YL(9)
STARTER KK BK RD(33) 08 BU (10) 10 9 B
MOTOR 109-2361 CONN 6 5w-5867

WH(3)

WH(2)
GN(3)

OR(3)
70A RD-6 (2) D+ WH(15) PU(6) 02 GN(7) BU(19) BK GY

RD(1)

RD(4)
PU(3)
BU(2)

BU(4)

BU(1)
W

BK(7)

BK(8)
10 9

YL(9)
L8 G E L83

L70
D D- W RD(33) 07 RD(33) WH(12) 06 WH(12) GY GY
U D BK-00 COOLANT TEMP. 12 BU(19) OR(4) 01 BU(15) BK GY
JJ HH RESISTOR BR(7) 10 WH(17) YL(17) 05 KEY SWITCH FORWARD
L65 L84

L59
140-2238

BU/WH(1)
BK/YL (1)
CC 117-9508 HORN
BK-4 KK BU(19) 11 GN(21) BU(15) 03 BK/WH(5)
BK-00

2 6 153-6559
COOLANT TEMP BK 1 WH(17) 06 BR(7) GN(7) 04 B CREEPER SPEED RD/YL (17)
15
RD-6(3)

ENGINE COLD START SW BK 2 RD (21) 01 BR/WH(3) RD (2) SWITCH ONE TOUCH AUX HYD RD/YL (11)

BU(19)
126-5983 5W-9347 IDLE DOWN (CW ROTATION) 3 L69 L69
TO ENGINE COLD START GN (9) 02 YL (12) BR/BK(2) B BK (1) GN/BR (3)
U D SOLENOID 122-1903 SWITCH
RD-4 (4) 141-8947 GN(22) YL (12) 05 OR(9) GY L55 RD/YL (30) 113-2531 FRONT FLOOD GN/BR (4)
L66 30 19 1 5 LAMP SW L35 D

GN(10)
START KK T KK OR(9) 08 RD (21) YL(12) RD (3) OR(7) RD/YL(31) PU (2)
L59 B 5W-5867
D RELAY BK 1 GN(23) GN(21) 09 BK WH(17) OR(6) 10 9
3E-0075 L65 17
D TO FRAME BK 2 BK 04 GN (9) GN(21) RD(2) YL

GN
9

10
GY

BK/GN(11)
RD/YL(18)

GN/WH(1)
BK/WH(4)
BK 1 BK BK 03 BU(10) BR(7) E B BK GY

GN/BR(5)
BK/GN(9)
BR/WH(1)

BU/YL(5)
BU
50A
BK 2 GN (2) RD-10(9) TO FRAME RD(36) BU(19) BK PU (1) 02

YL(10)

YL(12)

WH(2)
GN(3)
RD(1)

BU(4)
L10

BU(2)
CONTROL-ENG/PUMP: * RD(33) 01

BK

BK

BK
L13 B 1 5
BU(19) 37 ONE TOUCH IDLE DOWN OR(6) RD/YL (6) BU/WH (1)
L1
M312 = 150-4462
M315 = 149-7606

-- NC PU(6) BK/GN (11) BK/GN (3) REAR FLOOD

L4 5 7 L79
BK
L67

LAMP SW

1
2
3
4
5
6
7

1
2
3
4
ENG COOL HIGH TEMP 5
6
7

1
2
3
4
POWER MODE III + 5
POWER MODE III - 6
7
RD(11) 19 MODE TEMP. (MODE 0) OR(4) YL(9) BK/WH (1) B 9 5W-9347 BK

10

HYD OIL HIGH TEMP

1

HYD OIL LOW TEMP

D

ENGINE OIL PRESS

BK/GN/RD(5)
BK GLOW PLUG SYSTEM BB3 BR(7) 22 GOVERNOR CONTR-KL.3 YL(17) RD/YL (7) BK/WH(4) SWING BRAKE GN/WH(1)
G EE L55 56B HEAD

L58
RESISTOR SWITCH

PARKING BRAKE
TRANS SPEED II
POWER MODE II
123-6472 BU(8) 30 MAGNET TRAVEL SPEED + BU(15) BK (2) BK GY WH(2) GN/BU (4) LAMP AS.

TRANS SPEED I
POWER MODE I
L57

L53
L79 56A

NC (+ 24 VOLT)
7W-1251 8U-6353

OR(2)

TURN SIGNAL
TURN SIGNAL
2U-4800

ALTERNATOR
KK KK D RD (22) A WH 2 24V YL (12) 31 MODE-3 LAMP + WH(12) RD/YL (5) 10 9 TRANS SPEED BU(4) GN/WH (4)

BK
58

HIGH BEAM
C RD-12(3) RD-10(9) BK (13) B BR 3 GND GN(9) 50 SW-TRAVEL SPEED CONTR GN(7) BK (3) SWITCH B GY (4) C

WH (1)
POSITION

+ 24 VOLT
BK
YL (1)
L9 5W-9372
BR (2) C GN 7 TXD GN(6) 48 BRAKE LIGHT BK (5) BK GN/BU (5) GN(3) LAMP
7 7 31 5W-2033

WH (5)
WH (6)
WH(10) 5 3
K D YL 6 RXD BU(9) 38 MODE 2 BK BK (4) LOWER BK BR/WH(1) BK

GND

GND
G L8 BACKUP SW L66 1 1 L35

NC
NC
GLOW PLUG BK-10 BK E SHIELD YL(5) 39 MODE 1 8U-6353 RD (21) WIPER SW GY BK/GN (6) BK (6) BU(2) BK
035-8059 HEAVY 5W-9744
CONN 5 WH(17) 44 GOVERNOR CONTR-KL.1 LEFT REAR LEFT FRONT OVERLOAD WARNING RD(1) C B A
LIFT SW STABILIZER STABILIZER DEVICE SWITCH 6 8 4 8

BK/GN/RD(6)
AIR FILTER TO CAB GN(21) 45 GOVERNOR CONTR-KL.2 5W-9372 BK/GN(11) GY (8)
CLOG SW 5 7 LOCKOUT SW LOCKOUT SW 5W-9347 2 2 L79 E D
RD(21) 51 SWITCH HLC RD (36) 5W-9347 5W-9347 BK/WH(3) BK/WH(4) 1 3
168-6625 1 E 5 7 5 7 A RD
TRAVEL ALARM

SUPPL STEERING
SUPPL STEERING
BRAKE LOW PRESS
OR(9) 47 SWITCH-CONSOLE AEC RD (30) BK/GN
(7) GN (8) B BK B
1 5 1 5 1 5 2 CANCEL SW L80 C
RD(10) 02 + 24 VOLT BK RD/YL (29) RD/YL(5) BK(2) YL (9) BU/YL(5)

HYD OIL TEMP

8 1 YL (1) 4 10 9 10 9 8U-6357 2
6 L80 BR D

FUEL LEVEL
COOL TEMP

HYD FILTER
GOVERNOR -- NC BK B YL(10) BK BK

OVERLOAD

AIR FILTER
D L13 ACTUATOR 2 B B B

+ 24 VOLT
BR/WH (2) BU(13) 36 SW-TRAVEL PEDAL (M.3) E BK BK/GN (12) BK GY HAZARD SW B GN/BR(5) MONITOR ENGINE BK

10
10
9 9 9 9 9
10

10

10
MOTOR 5W-9351 PANEL SPEED DIAL
BR/WH (2) GN (2) 151-1032 RD(22) 01 + 24 VOLT E GY(1) BK BK GN/BR (5) RD/YL(18) WH (4)
L9 L80 148-7927 141-6258
BR(2) 40 TXD BK GY GY GY BK BK RD(36) OR(2) 6 GN/BR (1) BK/GN(9)

NC
10 9
B 1 5
WH(10) 42 RXD B BK GY WH (6) BK E RD/YL (1) BK/YL (1) 8 RD/YL (2) BK TURN SIGNAL
LAMP AS.

7
6
5
4
3
2
1

7
6
5
4
3
2
1
G BK(13) 12 RS-232-RETURN BK WH (5) L67 RD(36) BEACON SW 2 BK(7)
3 7 B 5W-9347 116-9626
02 WH(13) 41 GOV ACT MOTOR + GY GN (9) BK BK/GN/RD (7) 9 3 WH (3)

10
1
05 15

BR/WH(2)
YL(3) GOV POS FEEDBACK RTN UPPER BU (10) BK 5 BK/GN (9)

BR/BK(1)
RD/YL(9)
OR(3)
BR/WH(3)
HEATER FAN SW

BR/BK(2)
+ 06 BR(5) 46 WIPER SW BK/GN (2) BK GY BK/GN (1)

WH(17)
GOV POS FEEDBACK SIG

GN(21)
111-3805

RD(4)
8 7

PU(3)
BU(1)
5W-9744

YL(9)
4 5 IDENT PART-NO. LOC

BR(7)
MOTOR 07 PK(3) 24 GOV POS FEEDBACK PWR AEC SW B RIGHT REAR RIGHT FRONT HAMMER
BK

5W-9372 STABILIZER STABILIZER SWITCH 2 1

WH (4) - 03 -- NC A/C SW
LOCKOUT SW LOCKOUT SW 8U-7284
GY 1 BK(8) A 151-3161 E-10
5W-9347 E A3 B
L1

L4

GY (6) 04 PU(10) 43 GOV ACT MOTOR - YL (13) YL (7) 5W-9347 5W-9347 TRAVEL LOCK BK/GN/RD(3) 7 GY
7 8 7 B 126-0928 E-10
L10
L11

L14 5 7 B3 5 SWITCH 6 5 GY
BK 01 -- NC OR(9) BK BU(11) BK(12) 10 9 YL(12)
1 5 L3 B4 1 5 1 5 1 5 2 8U-6357 2 1 L69
RD (26) BK 03 GROUND YL (7) YL (13) RD (30) RD(20) RD/YL (28) BK(5) RD/YL(27) BK(3) RD/YL (7) WH (1) GY BK C 140-9123 G-11

BK/GN(10)
1 B5 4 PARKING 10 L55
BK 04 GROUND YL (8) RD(33) BK(10) PILOT CONTROL BK D 151-3163 D-11

BK (12)
B BRAKE SW B

GY (7)

GN (8)
B C1 B B B LOCK SW
PU(9) 35 SW-PRESS SENSORS AEC 9 9 BK BK 9 9 9 9 BK 10 9 8U-6353 10 9 BK
10

10

10

10

10

10
L B1 5W-9372 E 150-4463 D-11
TO FRAME RD(24) 32 SOLENOID HLC + GY GY BK
RD (24)

YL (17)
WH(12)
WH(16)
PU (9)

F 150-9354 D-11
BR(6)

-- NC
B STOP LAMP
9X-4493
RD (26)
BK WH(16) 53 ENGINE SPEED SENSOR +
BK
TO FRAME
BK B
RD/YL (3)
GY
BK
GY BK BK
GY
GY
L80
BK BK BK
L80
TO FRAME
B
L5 L55 G 150-4465 D-11

L68
BK BR(6) 18 ENGINE SPEED SENSOR -
L67 GY BK
L67 L68 L68 H 139-0549 E-2
-- NC
WH(12) 29 SOLENOID SWING PUMP + J 120-6920 E-4
L5

TAIL LAMP -- NC K 150-4464 B-10

5W-2040 GY (6) YL(17) 28 SOLENOID MAIN PUMP + RD (7)
-- NC
B
BK (1) L 119-8301 I-15
D
BASIC LAMP GP BU (11) 04 WH RD/YL (11) M 120-6919 E-1
116-9625 L3
G RD (20) 03 RD HEATER FAN RD/YL (12) 1 BR +V REVERSE STEER GN/BR (3)
122-2372 L2 PROX. SW L1 N 129-3454 I-13
BK (10) 02 BK RESISTOR BU/YL (3) 2 BK SIGNAL GN/BR (4)
A/C TEMP 122-2373 151-1953 P 121-0876 I-12
REGULATOR BK 01 BR MOTOR SYMBOL DESCRIPTION WIRES THAT HAVE BATTERY VOLTAGE BK 3 BU GROUND GN/BU (4)
TURN LAMP GP WHEN THE KEY SWITCH IS OFF.
L BK-10 3E-5464 YL (13) GN/WH (4) R 121-0877 I-12
116-9624
V T BLADE, SPADE, RING, GY (4)
WIRES THAT HAVE BATTERY VOLTAGE T 121-0879 I-13
TURN LAMP BK YL (15) 1 OR SCREW TERMINAL WHEN THE KEY SWITCH IS ON.
L4 L4
5W-2040 WH (4) YL (16) 2 HARNESS AS WH (4) U 122-2360 D-15
YL (13) DIODE STARTING CIRCUIT. OVERLOAD WARNING TO FRAME RD/YL (12)
142-9472 CIRCUIT CONNECTED L2 V 145-9202 F-13
BK DEVICE SWITCH BU/YL (3)
MONITOR PANEL CIRCUIT. 118-5501 W 132-7212 I-13
YL (1) YL (1)
PANEL LAMP CIRCUIT. X 122-2364 I-13
L1 L1 L1 CIRCUIT NOT CONNECTED D
WASHER/WIPER CIRCUIT. Y 121-2972 H-9
ELECTRICAL CONNECTION Z 121-2973 I-1
FUSE "D" RED HEATER AND AIR CONDITIONER CIRCUIT. AWG MM*2 ABBREV COLOR
FUSE "A" BLACK FUSE "B" YELLOW FUSE "C" GREEN TO MACHINE STRUCTURE AA 122-2365 H-1
GROUND CIRCUIT.
00 70 BK BLACK
1 STOP LIGHT 7,5 THIS SCHEMATIC IS FOR THE M312/M315 EXCAVATOR (155-7849). BB 122-2366 H-1
1 PARKING LIGHTS RHS 7,5 1 ELECTRICAL FUEL LIFT PUMP 25 1 BACKUP 7,5 INTERNAL ELECTRICAL
2 AIR CONDITION 20 ENGINE SHUTDOWN CONTROL CIRCUIT. BR BROWN
2 POWER MODE SELECTION 7,5 0 50 CC 129-4673 D-14
2 PARKING LIGHTS LHS 7,5 2 WARNING LIGHT 7,5 CONNECTION TO SURFACE
A 3 HORN; BUZZER (OVERLOAD); 1/3 PRESSURE DROP 7,5 TURN SIGNAL CIRCUIT.
BU BLUE COMPONENTS ARE SHOWN INSTALLED ON A FULLY
DD 8X-9618 H-2 A
3 INSTRUMENT LIGHTING 7,5 3 STARTER KEY SWITCH; MAIN POWER-RELAY; LIGHT 15 3 INDIVIDUAL STABILIZERS 7,5 OF COMPONENT 4 16 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
4 BLUE LIGHT (REVERSE STEERING); TRAVEL ALARM 7,5 GN GREEN EE 123-6475 C-12
4 LOW BEAM RHS 7,5 4 POTENTIAL TRANSFORMER 24V ==> 12V (RADIO) 7,5 4 WORKING LIGHTS 15 CONNECTOR WIRES THAT HAVE BATTERY VOLTAGE
5 ARM REST SWITCH; SWING GEAR; MISCELLANEOUS- 15 WHEN THE KEY SWITCH IS ON AND THE 6 10 GY GRAY FF
5 LOW BEAM LHS 7,5 5 START/STOP SOLENOID; COLD START SYSTEM 7,5 5 HAMMER BLOW FREQUENCY ADJUST.; FLOW CONTROL 7,5 LEFT HAND HYDRAULIC CONSOLE IS UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE.
FUNCTION; RELAY TRAVEL CUT OFF; PARK BRAKE; ATCH WIRE, CABLE, LATCHTED IN THE DOWN POSITION. 8 6 OR ORANGE GG 126-6801 I-12
6 HIGH BEAM RHS 7,5 6 COMPRESSOR AIR HORN 15 6 ELECTRONICS 7,5
TRANSMISSION SPEED; CREEPER SPEED; CAB-RISER COMPONENT START AID CIRCUIT.
10 4 PK PINK HH 128-1041 D-13
7 HIGH BEAM LHS 7,5 7 HEATER FAN 15 7 ROTATING BEACON 15
6 SUPPLEMENTAL STEERING 7,5 CIRCUIT GROUPING ENGINE/PUMP CONTROL CIRCUIT. PU PURPLE JJ 128-1042 D-14
8 CONTROL LIGHTS; TURN SIGNAL 7,5 8 CIGARETTE LIGHTER; PLUG; DOME LIGHT 7,5 8 AIR SUSPENDED DRIVER SEAT; PRIORITY 7,5 L# 12 2.5
7 WINDSHIELD WIPER UPPER AND PUMP 7,5 DESIGNATION RD RED KK 167-9039 D-13
8 WINDSHIELD WIPER LOWER AND PUMP 7,5 ALL DASHED LINES ARE ATTACHMENTS. 14 1.5 LL 145-9203 E-13
WH WHITE
16 1 YL YELLOW
E83978

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1