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    WPS-91 REV-00

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    38 views18 pages

    WPS-91 Rev-00

    Uploaded by

    EILA545 QAQC

    Copyright:

    © All Rights Reserved
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    Format No: QD ~ 1.1, Mi Ad ONSHORE CONSTRUCTION LLC ‘ABU DHABI Shoot No: 1 of 2 QW- 482 FOR WELDING PROCEDURE SPECIFICATIONS (WPS) (Bee Ai.204 1, Section IX, ASME Boller and Proccuro Vocoo! Codo) Company Name: ONSHORE CONSTRUCTION LLC 7 ‘By: K.BANGAR RAJU WO Ne QHOUORE PIpINeMawen.et aw: 2 Laiw ‘Howo10n No: U1 ‘Supporting POR No: ONSHORE/PIPING/DSIPOR-91 Date: 15-11-19 Revision No: 00 Welding Processes: GTAW ‘Type: Manual (Automatic, Manual, Machine, of Semi-Auto) JOINTS (GW-A07 JOINT SKETCH Design: Refer Sketch (Attachment Backing: No Backing Material (Type): NA (Refer to both backing and retainers) STA BO Hi Metal Non fusing Metal © Nonmetaite Us Uther 1.6mm £05 mm x6.35mm the ‘Sketches, Production Drawings, Weld Symbols or Written Description should show the general arrangement ofthe parts to be welded. When applicable, the root spacing and the details of weld groove may be specified. (At the option of the Mig, sketches may be attached to illustrate joint design, weld layers and bead sequence, e.g, for notch toughness procedures, for multiple process procedures etc.) * BASE METALS (QW-403) P.No: 08 Group No: 01 To P.No: 45 Group No: NA ‘Specification Type and Grade» ASTM A312. TP304 OR EQUIVALENT To ‘Specification Type and Grade ‘8407 UNS NO8811 OR EQUIVALENT Chem, Analysis and Mech. Prop. TO (Chem, Analysis and Mech, Prop. Thickness Range: Base Meta: Pipe Dia Range: Other: NA “FILLER METALS (QW-404) GTAW (Root) ‘SMAW (Others) ‘AWS No (Class) ERNICES, NA, ‘Spec No (SFA) 5.14 NA, F. No. 43 NA ‘A. No. = (‘Size of Filer Metal 16/24mm NA. Deposited Weld Metal “Thickness Range ‘Groove 2.7mm (Max) NA Fillet All NA Electrode-Flux (Class) > NA, Flux Trade Name = NA, ‘Consumable Insert NA NA, ‘Other: ‘Approved Manufacturer: SAB, D&H Secheron ADOR & Bohler Welding iz NA B io ig & 1.50 12.70 mm Fillet All All Fillet: All : 7 ‘ONSHORE CONSTRUCTION LLC rome Ny or ‘ABU DHABI se i WELDING PROCEDURE SPECIFICATION (WPS) ‘Sheet No: 2 of 2 WPS NO: ONSHORE/PIPING/DS/WPS-91 Rev No: 4 - Date: 24711-2019 POSITION (QW-06 POSTWELD HEAT TREATMENT (QW.407) Posiion ofGroove: 86 (ALL) Rate ofHeaing —: NA Welding Progression: Uphill Soaking Temp MA Position of Fillet: All ‘Soaking Time NA Cooling Rate NA | PREHEAT (ow-408) GAS (QW-408) ~ reheat Temp Min: | NA Gas | BCompMinture | Flow Rate Tnferpass Temp Max: | 150°C Shieling “Argon 90057% | Bto 2LPM Preheat Maintenance: | No Traling WA NA NA (Conn o sped heatng where applicable shouldbe resoeea) | Backing ‘igor 3.987% | TO TaLPM ELECTRICAL CHARACTERISTICS (QW-409 GunentACorDC: DC Potary GTAW- Straight ‘Amps (Range 60.955 Amp Volts (Range) 9.10 125 Vols (Amps and volts range should be recorded for each electrode size, Position and Thickness etc. This information may be listed in a ‘Tabular form similar to that shown below) ‘Tungsten Electrode Size and Type: 2.4 mm dia, 2% Thoriated (Pure Tungsten, 2% Thoriated) Mode of Metal Transfer for GMAW: NA (Spray are, shot circuiting arc etc.) Electrode Wire Feed Speed Range: NA TECHNIQUE (QW-470 - ~ ‘String or Weave Bead Both (Weaving not to exceed 25 times core dia. of filer Orifice or Gas Cup Size 6 to 10mm Init 188 Cleaning Brushing & Grinding Method of Back Gauging NA Oscilation| NA Contact Tube to Work Distance NA Multiple or Single Pass (er side) Multiple ‘Multiple or Single Electrodes Single ‘Travel Speed (Range) Refer Below Table Peening NA Other NA Filer Metal Current vot | TVTSPET | Heat input Woldterem | Preeee | cae | OS | Ene Ane, | ranoorn | ae, aime, | Remarks Rootpass | GTAW | ERNICr-3 | 16/20 | DCEN | 60-62 | 9-10 | 301-328 | 1.09t01.19 Hotpass | GTAW | ERNICr-3 | 1.6/2.0 | DCEN | 70-80 | 9-11 38-55.8 | 0.8t0 1.15 Filler passes | GTAW | ERNICr-3 | 1.6/2.0 | DCEN | 75-95 | 10-12 | 43.01-636 | 1.3to1.14 Filler passes | GTAW | ERNiCr-3 | 1.6/2.0 | DCEN | 75-95 | 11-125 | 309-647 | 1.1t015 Remaining | GTAW | ERNiCr-3 | 1.6/20 | DCEN | 91-96 | 11-125 | 43,7-57.05 | 1.18 t01.5 Pass ee ni oni a tule (QW-185 SUGGESTED FORMAT FOR PROCEDURE Tfomana-ansvs (oy AA ‘QUALIFICATION RECORD (PQR) i" Ss (See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code) |e... opp Record Actual Conditions Used to Weld Test Coupon usione consraucron uc im ONSHORE PNG /OSPOR-SL Ta Date IE SN NSHORE/PPING/OS WPS tecoT Bat: wee [cain roses era “Type -Maaual tomate, Manual or SenT AST rors rawa02y mM Re Pe 1496.5 Groove Design of rest Coupon (For combination the deposited weld metal thieknes sal ie recorded foreach ler metal or proces used) POST WELD HEAT TREATMENT (QW-A07) base metaLs(aW-403) Heating Rate NA ateratspec. ASTM 8407 UNS Host ASTI A212 T 204 Holding Temperature Na pe orGrade oiing Tine NA pe. oer cooing ate NA rou no meknes fet coupon ameter tres coupon enn ROS FR foter Jans (aw-a08) Percent Compasiion [ALLER erATs (awa) ca (cases) (inure) (ow nate Joes not sta sriting AHL 359970 12M fs tas) TENET —Hrating Nik tere No z sean ARSON aoe DEaw Jb tres ett i ELECTRICAL CHARACTERISTICS (QW-a09) vets etl escness 335 etch ae no. SES7ETSSS eure as irae Mamet No x otras hots Tansy osmon aw-405) Pty ce pston of Grove 6 unten lero se ati loner oter Trecwwae(aw-a20) [evel speed 2o02toszoswman seo Weave ead sort PREHEAT TaW=20 fosrtston i reset tena rg ts snes eric) rss — Imerys Tem, Ta Siw or utp tote Ste omer omer jedlayes | _ Process ie ea Scent oa Teese Testing im els aye 08 pa ipewray | mrprange] Fre | mango imm/mny |_Metinet in Fao caw |aewers [a6 [ban 3 30-328 To [ects ‘craw | “ears [16 [ba Si a5 as-is pes ‘sta “ewer | “46 [been E50 wo Boss 1-48 oss craw | ener “16 [been ars | —misia3 | ssa acts [nas raw —erwers [18 been 135 ans S705 Tisza Poe ‘craw | ~enwers | “6 | ban 3155 10 7525 ais Checked by Prepared by Porn SAPEM or TIS sien ame (OM (QW-483 SUGGESTED FORMAT FOR PROCEDURE, QUALIFICATION RECORD (POR) (See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code) Record Actual Conditions Used to Weld Test Coupon omer Tes TEs (QW80) — oI em mare a9 | SRO Tor mmr cr Tame T ot cae mao mao cut | eae or 335 7a23 7057 paint 08 = = Tp304Base Metal oo seo Test (w-160) THEATERS ST THERE ST je TOUGHNESS TEST (QW-470) me meron [eam 8] ae a = : a WA wt TTT, fram RETR r i lene joss tects: bcm arm ener ee Cremona Sicamanae ween Mae : rTAHASAIYA REDON HOS [rest conbucreo ey MIOWAL ENGINEERING, 5B Eleganza mallikota Leki CCERTMIOATE NO.MWI9111 beaet2019 hacer mar me stare WTS COR Ane CORE ND TS WEIS WER PREPARED abe ad ESTED W ACONDANE WT ne RONEN CX cH HO ASME CE are means MANUFACTURED: ONSHORE CONSTRUCTON LC ABLONL Prepared by onsnone ] Checked by sareM rt ORE Mirabils Carmetol) | Syst oxen sion 7 "Bere cn ame ame : vain Kou Asse pare lowe TAAL lowe ; MDwatl ENGINEERING Midwal Engineering Services Limited 5B Eleganza Mall, Ikota, Lekki 101245, Lagos 08104000061-4 info@midwaleng.com ACCREDITED” Testing Laboratery Test Certificate Cover Page Client: Onshore Construction FZE, Abu Dhabi Lekki Free Trade zone, Lagos State, Nigeria Project: Dangote Refinery Project Attention: Test(s) Conducted — Tensile, Bend and Macrograph Tests. Report No: MW191111_ Issue: 1 Client Order No: Midwal Requisition No: OCL-158-1119 TestDate: 22 November 2019 Report Date: 22 November 2019 *Coupon Description Information* TEST CONDUCTED Procedure Qualification Test PQR NUMBER _ONSHORE/PIPING/DISIPOR: 91 WELDER STAMP e THULASAYYA REDDY-\ wos | DESCRIPTION Welded Pipe | Material A lees B - : Grade | ASTM B407 (UNS NO8611) | Dimension | __1.25"Diax6.35mm thick _| | Heat Number | Origin | 7 | | cuienT SPECIFICATION "APPLICABLE CODE WPS NUMBER ASME IX, ASME B31.3 __ ONSHORE? PIPING/DISWPS- 91 (MANUAL) | WELDING PROCESS. GTAW | ILLER WIRE /ELECTRODE a __ERNICRS _ [WELDING POSITION occas - | JOINT TYPE - ie _ Single V-Butt _ | Midwal Engineering Test Certificate No: MW191111 Page 1 of 4 MiDWwaL ENGINEERING Midwal Engineering Services Limited 5B Eleganza Mall, kota, Lekki 101245, Lagos info@midwaleng.com 08104000061-4 ACCREDITED” Testing Laboratory Test Certificate Onshore Construction FZE, Abu Dhabi | Tensile Test - ASME IX Cert No: MW191111 Issue: 1 Acceptance Criteria: Tensile Stress = 450N/mm* Minimum I Dimensions | Area Toure [outs 7 Gt TT Cosnmont il Imm] [mm] | [kN] | [Nimm’} | fmm | comments 001: Transverse 6.33x13.27 | 84.00 | 52.49 | 624.84 | NA | NIA | Passed 002: Transverse 5.99 x 13.06 78.23 49.57 633.63 NIA NIA Passed 001: Failure in A312 TP304 Side 002: Failure in A312 TP304 Side [Bend Test- ASME IX | Acceptance Criteria: QW-163 : = ier — Di Item Position | Dimension | Bend Angle | Former Dia = - [mm] rl _ {mm : 003: Side Bend 45° 6 180 24 Passed 004; Side Bend 135° 6 180 24 Passed | 005: Side Bend 225° 6 180 2 | 006: Side Bend 318° 6 180 24 Passed “Comments: 006 — Open Discontinuity

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