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Pinheiro2021 Article EffectOfBearingDissipativeTorq
Pinheiro2021 Article EffectOfBearingDissipativeTorq
https://doi.org/10.1007/s40430-021-03122-1
TECHNICAL PAPER
Received: 19 February 2020 / Accepted: 26 July 2021 / Published online: 7 August 2021
© The Brazilian Society of Mechanical Sciences and Engineering 2021
Abstract
In recent years, the study on wind turbines for electricity generation has achieved significant advances in the development of
new formulations, analysis or even in efficiency. The growth in the use of wind technologies comes from two main facts: (i)
utilization of renewable energy sources, and (ii) as an alternative solution to the existing global potential. Hence, vertical-
axis wind turbines (VAWTs) present, among other advantages, the possibility of greater efficiency at low tip speed ratios,
mainly compared to the horizontal-axis ones. Additionally, the possibility of receiving flow from any direction without the
need of tail assembly. As disadvantages, VAWTs present difficult in starting shaft rotation from the rest, being it even more
perceptible in small wind turbines, as the drivetrain resistance is relevant. In this sense, this work aims to study the effect of
bearing dissipative torques on the dynamic behavior of a H-Darrieus (straight-bladed Darrieus) wind turbine. An approach
adding bearing resistance torques is proposed considering their influence on the final rotational speed of the rotor turbine.
The proposed method is based on the Newton’s second law, with the torque generated by the turbine and the forces acting
on the bearings provided by the double-multiple streamtube model. Bearing dissipative torques are calculated using two
methodologies. A correction of those methodologies, in order to consider the Stribeck effect, is also implemented. The results
of the model are compared with data from the literature, demonstrating good physical consistency.
Keywords Vertical-axis wind turbine · H-Darrieus · Double-multiple streamtube model · Dynamic model
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different directions besides being easy to build and install few papers that in a very simplified way consider resistive
[6, 17, 39]. VAWTs generally feature two rotor configu- torques in the turbine’s performance.
rations, drag-based (Savonius) and lift-based (Darrieus). In this context, this work focuses on presenting an
The H-Darrieus rotor is a variation of the Darrieus rotor, analysis of the effect of bearing dissipative torques on the
originally designed with curved blades (troposkien-bladed dynamic behavior of a vertical-axis wind turbines consider-
rotors), featuring straight blades connected by arms at a ing their influence on the final rotational speed of a H-Dar-
distance from the axis of rotation. This turbine type is cur- rieus type. To specifically check the torques of the bearings,
rently the most exploited and studied in Darrieus turbine in this study, the turbine does not take into account the effect
designs due to higher efficiency and lower manufacturing of multipliers, as well as the electric load. In the present
costs when compared to the original troposkien-bladed paper, the rotor aerodynamic calculations are made using the
rotors [5]. double-multiple streamtube theory (DMST), which is based
Unlike large wind turbines, in small turbines the resist- on the BET. The dissipative torques are calculated using the
ance of drivetrain can significantly influence the energy methodologies proposed by Palmgren and SKF. A correction
production, since high resistive torques combined with low of those methodologies, recently proposed by Vaz et al. [42],
wind speeds can impact the starting of the turbine. Such including the Stribeck effect is also employed.
a starting corresponds to the minimum speed necessary to The rest of this paper is structured as follows. In Sect. 2
make the turbine rotate, generating electricity [27]. the dynamic model is presented, as well as details of DMST,
In the literature, several studies on the importance of Palmgren and SKF formulations. In Sect. 3, the approach
considering the effect of drivetrain resistance in turbine used in this work is described. Results and discussion are
design have been published. Mesquita et al. [25] applied presented in Sect. 4. The conclusions of the paper are shown
the blade element theory (BET) in a turbine considering in Sect. 5.
the resistive effects of each component of the powertrain, in
order to analyze the behavior of a hydrokinetic turbine. In
their work, the dissipative torque is considered as in Witte
and Palmgren models, demonstrating good behavior. Fur- 2 Dynamic model of H‑Darrieus
ther, Lopes et al. [24] used the same methodology for an
application in a field test in the Amazon, achieving good In this section, the dynamic model applied to H-Darrieus
results. Vaz et al. [42] analyzed the influence of the dissipa- turbines is shown. As stated in the introduction of this
tive torques of bearings on a turbine drivetrain, focusing on work, several studies on the effect of drivetrain resistance
the transition from static to the dynamic resistive torque, in turbine design have been done most for wind turbines.
demonstrating the importance of such a torque for the esti- The authors are unaware of any work on bearing resistance
mation of the starting speed of a small horizontal-axis wind applied to H-Darrieus powertrain. Thus, the main contribu-
turbine. They added to the Palmgren and SKF models a new tion of this study is the assessment of bearings resistance on
term referring to the Stribeck effect. Their work is one of the VAWT drivelines. The model is proposed in order to allow
pioneers to explore the starting of a turbine by the vision of the analysis of the effect of bearing dissipative torques on
the dissipative torque applying the Stribeck effect. Moreira the dynamic behavior of the turbine. It is straightforward
et al. [27] experimentally investigated resistive torques typi- from Newton’s second law, which makes the possibility of
cally found in small turbines including the effect of electric coupling two important methodologies for a quasi-steady
charge. Their semiempirical results are in good agreement analysis: aerodynamic and dissipative characteristics.
with the experimental ones, demonstrating that the resistive The turbine system comprises a rotor with mass moment
torque models described by Vaz et al. [42] are a good choice of inertia JT connected by a shaft to the turbine drivetrain,
for application in small turbines. which has two rolling bearings whose resulting mass
However, all these works are applied to horizontal-axis moment of inertia is JS . The shaft is considered to be infi-
turbines, wind and hydrokinetics, as wind turbines are nitely rigid. The dynamic model is presented in Eq. 1, where
similar to hydrokinetic ones in terms of physical operating TT represents the aerodynamic torque of the turbine, TD the
principles, electrical equipment and variable speed capac- dissipative torque and Jtotal the total mass moment of inertia
ity for energy extraction. For this reason, they share similar of the system. The blades begin to rotate at a given angular
behaviors [43]. For vertical axis turbines, to improve the speed 𝜔T only when TT > TD . Figure 1 illustrates the turbine
starting performance, many works focus on evaluating the system previously described.
modification of geometric parameters [3, 46], installation of d𝜔T
accessories [32, 47], flow augmentation systems [45], hybrid TT − TD = Jtotal (1)
dt
turbine projects [16, 23, 31], use of magnetic levitation [2]
and others. The work of Nguyen et al. [28] is one of the
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and drag (D) forces can be calculated according to Eq. 5 and interacting with both disks, u2 is the flow velocity in the
Eq. 6, respectively, where 𝜌 is the density of the fluid and c stage interacting with the downwind actuator disk, and uw is
the chord of the aerodynamic airfoil. the flow velocity in the wake.
The thrust ( Fi,x ) can(be expressed
) through the thrust coef-
1
L= 𝜌cu2r CL (5) ficient by CF1,x = F1,x ∕ 12 𝜌A1,st U∞
2
for the first half cycle and
2 ( )
CF2,x = F2,x ∕ 2 𝜌A2,st u2e for the second half cycle. Different
1
1 stages of flow through the turbine for each swept area of each
D= 𝜌cu2r CD (6)
2 streamtube ( Ast ) is considered. Applying the conservation of
momentum, it can also express the thrust coefficient through
The force imposed on the blade by the fluid can be
Eq. 10, where 𝜆 is the induction factor for the first ( 𝜆1 = U1 )
u
expressed by the lift and drag components according ∞
and second ( 𝜆2 = ) half of a cycle. However, for values of 𝜆
u2
to Eq. 7. To calculate the torque of each blade, Eq. 8 is ue
used, where 𝐥 = − sin 𝛽𝐢 + cos 𝛽𝐣 , 𝐝 = cos 𝛽𝐢 + sin 𝛽𝐣 and below ≈ 0.6 , Glauert proposed a modification (Eq. 11) based
𝛕 = − cos 𝜃𝐢 − sin 𝜃𝐣 . Thus, the power for a blade can be on experimental data [41].
calculated according to Eq. 9.
CFi,x = 4𝜆i (1 − 𝜆i ) (10)
𝐅 = [D cos 𝛽 − L sin 𝛽]𝐢 + [D sin 𝛽 + L cos 𝛽]𝐣 (7)
−𝜎 u22,r ( )
CF2,x = 2
CD cos 𝛽 − CL sin 𝛽 (13b)
𝜋 sin 𝜃 U∞ (2𝜆1 − 1)
Tb (𝜃) u2r ( )
CTb (𝜃) = 1 2 R
=
U∞2
CL 𝐥 + CD 𝐝 ⋅ 𝛕 (14)
2
𝜌cU∞
( )
𝜎 ∑
Nb
i−1
CT (𝜃) = CTb 𝜃 + 2𝜋 (15)
Nb i=1 i 3
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( )
Finally, the power coefficient CP = P∕ 1∕2𝜌AU∞ 3 is the sum Table 1 Values of Xs and Ys [15]
given by Cp = Cp,1 + Cp,2 , where each term is expressed by Single-row Double-row
Eqs. 16a and 16b, respectively. The term TSR is the tip speed bearing bearing
̇
ratio, and it is expressed by TSR = U𝜃R . Bearing type Xs Ys Xs Ys
∞
CP,1 ≡ CP,upwind =
𝜋
2𝜋 �0
𝜎TSR Radial-contact groove ball 0.6 0.5 0.6 0.5
CTb d𝜃 (16a) bearing
Angular-contact groove ball
bearing
CP,2 ≡ CP,downwind =
2𝜋
2𝜋 �𝜋
𝜎TSR 𝛼 = 15◦ 0.5 0.47 1 0.94
CTb d𝜃 (16b)
𝛼 = 20◦ 0.5 0.42 1 0.84
𝛼 = 25◦ 0.5 0.38 1 0.76
𝛼 = 30◦ 0.5 0.33 1 0.66
2.2 Dissipative torques 𝛼 = 35◦ 0.5 0.29 1 0.58
𝛼 = 40◦ 0.5 0.26 1 0.52
The rotor turbine is the basic component capable of producing
Self-aligning ball bearing 0.5 0.22 cot 𝛼 1 0.44 cot 𝛼
positive torque. Typically, the resistive torque is very small,
making it ignored most of the time. But, for small wind tur-
bines, due to the difficulty of starting at low speeds, resistive
torque must be considered [42]. Table 2 Values of z and y [15]
In order to estimate the loss by dissipation in the bearings, Ball bearing type Nominal z y
some approaches have been implemented, including the model contact angle
proposed by Palmgren, by the SKF bearing manufacturer, ( 𝛼)(◦)
and most recently proposed by Vaz et al. [42], which modify Radial deep-groove 0 0.0004–0.0006 a 0.55
Palmgren and SKF models considering the Stribeck effect. Angular-contact 30–40 0.001 0.33
Thrust 90 0.0008 0.33
2.2.1 Palmgren’s model Double-row, self-aligning 10 0.0003 0.40
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TS , Coulomb frictional torque TC , the angular speed 𝜔T , The validation of the proposed methodology will be car-
the Stribeck speed 𝜔St and the exponent i. The TC can be ried out into two steps: the validation of the DMST model
approximated by zero (Coulomb torque corresponds to dry by comparing the model used with others available in the
friction). So, the total frictional torque TSt can be approxi- literature, and the validation of the dissipative torque model
mated by Eq. 34 [42]. shown in [42]. At the end, some comparisons will be made
[ ( )] to the behavior of horizontal and vertical turbines with rela-
( ) 𝜔T i tively similar sizes at the same operating conditions.
TSt = TC + TS − TC exp − (33)
𝜔St
3.1 Settings for the double‑multiple streamtube
[ ( )] model
𝜔T i
TD,St ≈ TS exp − (34)
𝜔St The model responsible for providing data of forces and
torque acting on the turbine is based on the work of [41]. In
Considering the Stribeck effect term in the Palmgren and his work, it is aimed to assess the power coefficient, the sys-
SKF models, the corrected equation (indicated by asterisk) tem’s behavior subjected to the variation of some parameters
can be written as in Eqs. 35 and 36. In these equations, the and the evaluation of models proposed by other authors.
terms TS = 0.5(Tsl + Tseal ) , n = 𝜔T ∕(2𝜋) nSt = 𝜔St ∕(2𝜋) are Here, unlike the aforementioned author, the objective is to
detailed in [42]. use the DMST to obtain the forces and torques acting on the
[ ( )]
i
blades for each azimuth angle. The input requires, among
TD,P∗ = TD,St + TD,P = TS exp −
n
+ TL + TV (35) other parameters, the turbine radius, airfoil chord, number of
nSt blades, aerodynamic lift and drag data, free stream velocity
and rotational speed. The aerodynamic lift and drag coef-
[ ( )] ficients are obtained for each angle of attack varying the
i
TD,SKF∗ = TD,St + TD,SKF = TS exp −
n
+ 𝜙ish 𝜙rs Trr azimuthal angle, as shown in Fig. 5.
nSt For the validation of the model, the airfoil described in
(36) [41] is employed, whose aerodynamic database is obtained
for a Reynolds number about 3 × 105 . The airfoil features
are presented in Table 4. This airfoil is employed because
for such a configuration there are some models available for
3 Methodology comparison in the literature. Figure 6 shows the comparison
between the present work and the models proposed by [9]
The proposed methodology (Eq. 1) consists into three steps. and [26]. It is possible to observe that the proposed model
In the first step, some parameters generated by the turbine is the closest to the experimental result. Such a difference
through the DMST model [41] are determined, such as
forces and torques that are functions of the fluid inlet speed
and the azimuth angle of the blades. In the second step, the
dissipative torques are calculated according to the three
methodologies presented for two bearings (type R12RS)
with seals on both sides. The data utilized for the bearing
type R12RS are from [15] and [35]. The third step consists
of the coupling of the previous steps through the dynamic
model (Eq. 1), in which the calculation of the turbine rota-
tion as a function of the time is performed, varying the wind
speed.
Much of the data used in this work is based on the work
of the Vallverdú[41] and the experimental data obtained by
Vaz et al. [42]. The authors to date are unaware of the avail-
ability in the literature of data on the dynamic behavior of
small VAWTs that can provide comparison parameters. So,
this section focuses on describing a quasi-steady methodol-
ogy to analyze the influence of dissipative torques on VAWT
powertrains. Fig. 5 CL ∕CD as function of the angle of attack 𝛼 . Adapted from [41]
and [34]
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Fig. 7 Torque coefficient for one blade of the turbine used for valida-
tion
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DMST
PALMGREN;
SKF; VAZ et al.(2018)
COUPLING
SOLVE
RK
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Fig. 18 Comparison between vertical and horizontal turbines Fig. 19 Sensitivity analysis of the model to the moment of inertia
variation
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