Category of the Industry :

RED

CONSENT ORDER NO. 2206240404377 DATED: 23/06/2022.

PROCEEDINGS NO.T2/TNPCB/F.0594GMP/RL/GMP/A/2022 DATED: 23/06/2022

_________________________________________________________________
SUB: TNPC Board-Consent for Establishment FOR EXPANSION- I JAIN RECYCLING PRIVATE
LIMITED , S.F. No. 1, 2, 3/1A pt, 6/1A pt, 6/1B, 2B pt, 60/2A pt, 80 pt & 81 pt of Karumbukuppam
Village and 641 pt and 642/3A pt of Old Gummidipoondi Village, KARUMBUKUPPAM Village,
Gummidipoondi Taluk, Tiruvallur District- for the establishment or take steps to establish the
industry for Expansion under Section 21 of the Air(Prevention and control of Pollution)Act,1981, as
amended in 1987 (Central Act, 14 of 1981)-Issued- Reg.

REF: 1) TNPCB Proc No. T2/TNPCB/F.0594GMP/RL/GMP/W&A/2022 dated: 06/04/2022 for CTO-

Renewal
2) Application No. 40404377 dated: 24/09/2021 for CTE – Expansion
3) IR. No : F.0594GMP/RL/AEE/GMP/2022 dated: 24/05/2022
4) Minutes of CCC meeting held on 09/06/2022 (Item No. 293-26 dated: 09/06/2022)

Consent to establish or take steps to establish for Expansion is hereby granted under Section 21 of the Air (Prevention and control
of Pollution) Act,1981, as amended in 1987 and the Rules and Orders made there under to

The Managing Director,

M/s . JAIN RECYCLING PRIVATE LIMITED

Authorizing occupier to establish or take steps to establish the industry in the site mentioned below:

S.F No.1, 2, 3/1A pt, 6/1A pt, 6/1B, 2B pt, 60/2A pt, 80 pt & 81 pt of Karumbukuppam Village and 641 pt and
642/3A pt of Old Gummidipoondi Village,
KARUMBUKUPPAM Village,
Gummidipoondi Taluk,
Tiruvallur District.

This Consent to establish for Expansion is valid upto March 31, 2027 , or till the industry obtains consent to operate under
Section 21 of the Air (Prevention and control of Pollution) Act, 1981, as amended in 1987 whichever is earlier subject to special and
general conditions enclosed.

Digitally signed by
RAMASAMY RAMASAMY RAJAMANICKAM
RAJAMANICKAM Date: 2022.06.23 21:10:34
+05'30'

For Member Secretary,

Tamil Nadu Pollution Control Board,
Chennai

To
The Managing Director,
M/s.JAIN RECYCLING PRIVATE LIMITED,
M/s. Jain Recycling Private Limited,
D 12, SIPCOT Industrial Complex

1
Tiruvallur District
Gummidipoondi
Chennai - 601201,
Pin: 601201

Copy to:
1.The Executive Officer, GUMIDIPOONDI-Town Panchayat, Gummidipoondi Taluk, Tiruvallur District .
2. The District Environmental Engineer, Tamil Nadu Pollution Control Board, GUMMIDIPOONDI.
3. The JCEE-Monitoring, Tamil Nadu Pollution Control Board, Chennai.
4. File
-----------

2
 SPECIAL CONDITIONS

1. This consent to establish for Expansion is valid for establishing the facility for the manufacture of
products/byproducts (Col. 2) at the rate (Col 3) mentioned below. Any change in the
product/byproduct and its quantity has to be brought to the notice of the Board and fresh consent has
to be obtained.

Sl. Description Quantity Unit

No.
Product Details
1. Processed Copper Products in granular, sheet, 45360 T/A
profile or wire form
2. Processed Aluminium Products in granular, 9744 T/A
sheet, profile or wire form
3. Billets or Ingots of Copper or Copper Alloys- 2587 T/A
Using One Induction Furnace (Holding capacity
1 ton) (Existing) with Panel Board capacity of
350KWA & Melting capacity of 2750 T/A &
Saleable casting of
4. Billets or Ingots of Copper or Copper Alloys- 3119 T/A
Using One Induction Furnace (Holding Capacity
3 ton) (Existing) with Panel Board capacity of
450KWA & Melting capacity of 3270 T/A &
Saleable casting of
5. Billets or Ingots of Copper or Copper Alloys- 4826 T/A
Using Two Induction Furnace (Holding Capacity
1 ton each) (Proposed) with combined Panel
Board capacity of 650KWA & Melting capacity
of 5134 T/A & Saleable casting of
6. Billets or Ingots of Copper Alloys- Using Two 6750 T/A
Nos Cupola Furnace (Holding capacity 0.7 ton
each) (Proposed) with Melting capacity of 7335
T/A & Saleable casting of
7. Aluminium Ingots- Using One Aluminium 2250 T/A
Melting Furnace (Holding capacity 0.5 ton)
(Proposed) with Melting capacity of 2500 T/A &
Saleable casting of
By-Product Details
1. Nil 0 Nil
2. Plastic Peels 3300 T/M
3. Plastic Grinds 3200 T/M
Intermediate Product Details
1. Nil 0 Nil
2. This consent to establish for Expansion is valid for establishing the facility with the below mentioned
emission/noise sources along with the control measures and/or stack .Any change in the emission
source/control measures/change in stack height has to be brought to the notice of the Board and fresh
consent has to be obtained if necessary.

3
 I Point source emission with stack :
Stack Point Emission Source Air pollution Stack height Gaseous Discharge
No. Control measures from Ground in Nm3/hr
Level in m
1 Induction Furnace - 1 Common Bag 19
Ton/hr (2Nos) (Existing) Filter with Stack
2 Induction Furnace - 1 Common Bag 19
Ton/hr (2Nos) (Proposed) Filter with Stack
3 DG Set 500 KVA - 1 No Acoustic 6.5
enclosures with
stack
4 DG Set 500 KVA - 1 No Acoustic 6.5
enclosures with
stack
5 DG Set 320 KVA - 1 No Acoustic 6.5
enclosures with
stack
6 Cupola Furnace- 1.5 Ton/hr Common Bag, 15
(2 Nos), Oil Fired Furnace- Scrubber system
1 Ton/hr (1 No.-Aluminium) with Stack
Annealing Furnace - 1 No.
(Proposed)
7 Dryer - 4 Nos Common stack 12
II Fugitive/Noise emission :
Sl. Fugitive or Noise Emission Type of emission Control
No. sources measures
1. Granulation Machine Fugitive Bag Filter
2. DG Set 500 KVA - 2Nos Noise Accoustic
Enclosures
3. DG Set 320 KVA - 1No Noise Accoustic
Enclosures

3 Special Additional Conditions:

i. The unit shall install the approved retrofit emission control device/equipment with at least 70%
Particulate matter reduction efficiency on all DG sets with capacity of 125 KVA and above or
otherwise the unit shall be shift to gas based generators within the time frame prescribed in the
notification No. TNPCB/Labs/DD(L)02151/2019 dated 10.06.2020 issued by TNPCB.
ii. The unit shall obtain No Objection Certificate (NOC) from the Tamil Nadu Bio Diversity Board
/National Bio Diversity Authority if the unit is using any Biological resources or knowledge
associated thereto as per the provisions of Biological Diversity Act 2002.

4 Additional Conditions:

4
1) The unit shall install additional two induction furnaces (1 T each) & two cupola furnace (0.7 T
each) & one oil fired furnace & one annealing furnace for the production of aluminium & copper or
copper alloy billets or ingots as proposed under expansion activity with adequate APC measures

2) The unit shall provide adeqaute APC measures such as bag filter with stack to the new two
induction furnace – 2 Nos – 1 T/Hr & two cupola furnace- 1.5 T/Hr, one Oil fired furnace -1T/Hr &
one annealing furnace -1 No as proposed under expansion so as to achieve the Ambient Air
Quality/Emission Standards prescribed by the Board.

3) The unit shall install online emission monitoring system at all furnace stacks & make connectivity
with Care Air Centre, TNPCB for continuous monitoring of emission parameters PM, SO2, NOx
before commissioning expansion activity.

4) The unit shall provide interlocking system in such a way that whenever the pollution control system
fails, the feed of raw material is cut-off automatically and the emissions are controlled.

5) The unit shall not commence the expansion activity without obtaining the consent to operate for
expansion (CTO – Expansion) from TNPCB.

6) The unit shall comply with the conditions stipulated in the Renewal of Consent issued vide proc
dated: 06/04/2022 for existing activity.

7) The unit shall continue to develop green belt (33% of total area) within the premises with native
species.

Digitally signed by
RAMASAMY RAMASAMY RAJAMANICKAM
RAJAMANICKAM Date: 2022.06.23 21:10:55
+05'30'

For Member Secretary,

Tamil Nadu Pollution Control Board,
Chennai

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 GENERAL CONDITIONS

1. This consent to establish cannot be construed as consent to operate and the unit shall not commence
the operation without obtaining the Consent to operate.
2. The applicant shall make a request for grant of consent to operate at least thirty days, before the
commissioning of trial production.
3. Any Change in the details furnished in the conditions has to be brought to the notice of the Board and
got approved by the Board, before obtaining consent to operate under the said Act.
4. The unit has to comply with the provisions of Public Liability Insurance Act, 1991 to provide
immediate relief in the event of any hazard to human beings, other living creatures/plants and
properties while handling and storage of hazardous substances (wherever applicable).
5. Consent to operate will not be issued unless the unit complies with the conditions of consent to
establish.
6. The unit shall provide adequate water sprinklers for the control of dust emission during the loading
and unloading of construction material so as to minimize the dust emission.
7. The unit shall provide water sprinklers along the temporary roads inside the premises to avoid fugitive
dust emission during the vehicle movements.
8. The unit shall develop green belt of adequate width around the premises.
9. In case there is any change in the management, the unit shall inform the change with relevant
documents immediately.

Digitally signed by RAMASAMY

RAMASAMY RAJAMANICKAM
RAJAMANICKAM Date: 2022.06.23 21:11:11
+05'30'
For Member Secretary,
Tamil Nadu Pollution Control Board,
Chennai