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Kelly: Operator Interface Manual
Kelly: Operator Interface Manual
Section A C
INTRODUCTION
D
Contents
A
PERSONNEL RESPONSIBLE WITH
OBLIGATION OF CONSULTATION...................... 3
PURPOSE OF THE MANUAL............................... 4
MANUAL STRUCTURE......................................... 5
B CARE OF THE MANUAL....................................... 6
CONVENTIONAL REFERENCES......................... 7
POSITION OF THE MACHINE......................................... 7
SAFETY MESSAGES...................................................... 8
REVISIONS............................................................ 9
IMPORTANT
Do not use the Drilling Mate System (DMS) before having read and understood all of the information provided
in this manual. C
IMPORTANT
The employer or the site manager are responsible for making sure the personnel responsible for using the
Drilling Mate System have been appropriately trained.
IMPORTANT
B We recommend training the relevant personnel on the indications in this manual before using the machine.
WARNING
This manual is not intended to instruct the operator on the use of the machine but only to train the same on
the use of the Drilling Mate System.
C For the instructions on the use and maintenance of the machine, please refer to the Operation and
Maintenance manual supplied with the machine.
MANUAL STRUCTURE
A
The manual has been divided into specific sections, identified by a letter.
The following sections can be found in the manual:
Section A: INTRODUCTION
This section provides general information on the manual and illustrates how this is organised.
Section B: STARTING
B
This section explains how to turn on the Drilling Mate System correctly.
Section C: CONFIGURATION
This section provides information on how to configure the control panel.
Section D: OPERATOR C
This section contains the sequence of commands and operations necessary for the use of the machine.
IMPORTANT
D
Access to these program functions is password protected and only accessible to the site manager. The
password of the site manager can only be set with the password of the Soilmec technician.
CONVENTIONAL REFERENCES
A
POSITION OF THE MACHINE
TOP
LEFT SIDE
REAR SIDE
D
FRONT SIDE
RIGHT SIDE E
BOTTOM
IMPORTANT
The picture above shows a standard version of the machine; the references mentioned above apply to any F
and all versions of the same machine.
SAFETY MESSAGES
A
This manual uses some symbols to identify important safety messages.
The safety messages are preceded by signal words which are intended to alert the viewer to the existence
and relative degree of a hazard. On the basis of the level of risk that they neutralise, you will find three
different signal words in this manual:
B DANGER
This signal word indicates an imminently hazardous situation which, if not avoided, will result in
serious injury (or even death) of the operator or anyone else near the machine.
WARNING
This signal word indicates a potentially hazardous situation which, if not avoided, can result in serious
C injury of the operator or anyone else near the machine. Furthermore, there may be serious structural
damage to the machine, which can compromise the standard of safety the machine was designed for by the
manufacturer in the planning phase.
IMPORTANT
This signal word indicates important technical and/or technological information that allows using the machine
D in a more efficient way. They also direct the attention to all those operations for which the SOILMEC
After-Sales Service must be contacted -i.e. when needing ORIGINAL SPARE PARTS or TECHNICAL
ASSISTANCE INTERVENTIONS.
REVISIONS A
The information contained in this manual is based on the most up-to-date data available when it goes into
print.
Depending on the equipment and accessories the machine can be equipped with, there may be some
differences in some texts or illustrations without this being cause for dispute.
There may be variations in relation to a particular version of the machine at any time also if the basic
information is the same and still valid.
Nevertheless before starting any operation, make sure you have all of the information necessary with B
particular reference to any revised technical publications available.
For detailed information, please contact the SOILMEC After-Sales Service.
Section B C
STARTING
D
Contents
A
STARTING THE DRILLING MATE SYSTEM........ 3
BROWSING THROUGH THE MANUAL.......................... 6
WORK PAGES............................................................. 6
CONFIGURATION PAGES........................................... 7
IMPORTANT E
If you don’t turn on the system, the manoeuvres will be completely manual, making the function of the
system completely independent to that of the machine.
WARNING
The machine must only be used without the control panel if this is absolutely necessary, as in these conditions
the operator cannot see the operating parameters of the machine or any alarms or warning of malfunction.
F
D Enter
Pump 2 Pump 3
Hoist
TAB DESCRIPTION
DRILLING BUTTON
This button lets you access to the drilling page.
F SIGNALS BUTTON
This button lets you access to the page displaying the machine signals.
TAB DESCRIPTION A
ALARMS BUTTON
This button lets you access to the page displaying the alarms and relevant
management commands.
C
3
CONFIGURATION PAGES
E
metres/minute
metres/hour
centimetres/minute
centimetres/hour
A TAB DESCRIPTION
D
DATE/TIME SETTING BUTTON
This button lets you access to the date/time setting page.
IMPORTANT
Apart from a few operations described in section ‘Site Manager’, with the operator (0) and site manager (1)
levels of access the pages marked with (*) can only be displayed.
To change the parameters set in these pages you have to gain access to the system with the Soilmec
F password.
Section C C
CONFIGURATION
D
Contents
A
CONFIGURING THE LANGUAGE........................ 3
CONFIGURING DATE/TIME AND CONTRAST.... 4
SETTING DATE AND TIME.............................................. 4
Way 1............................................................................ 4
Way 2............................................................................ 5
B ADJUSTING THE SCREEN CONTRAST........................ 6
SETTING THE LEVEL OF ACCESS..................... 7
CHANGING THE SITE MANAGER PASSWORD............ 8
CHANGING OPERATOR................................................. 9
The ‘Site Manager Machine Configuration’ page Amer. Units of Meas. Memory Card Work Mode
data recording
Rotary
1
will be displayed.
Europ. Units of Meas.
2
B
E-mail Pile End
metres/minute
metres/hour
centimetres/minute
C
centimetres/hour
select.
D
E
Once the key has been pressed, the program will translate the texts into the selected language.
IMPORTANT
The icons of the system’s language are given as a mere information and can change in relation to the system
configuration agreed upon at the time of purchase.
F
Auger Extension
metres/minute
C
metres/hour
centimetres/minute
centimetres/hour
Use the ‘+’ and ‘-’ buttons near the value you
want to modify. Backlight
Way 2
Press the value you want to modify and enter A
the value using the numeric keypad displayed.
Press key (6) to confirm the value entered. Date and Time Setting
Min:
B
Set Date and Time
7 6 8 C
Once you have finished adjusting, press the ‘Set
date and time’ button (3).
At this point you can check if the data on the
display panel (4) are correct. Date and Time Setting
3
Set Date and Time
5
E
C 10
IMPORTANT
The system only supports two levels of contrast: 50% and 100%.
2 B
The ‘Password Level’ page will be displayed. Operator Change
IMPORTANT
The Soilmec password cannot be changed, and only the Soilmec technician or Soilmec After-Sales Service
have access to the same.
D
To enter the password, press on the relevant
field on the display.
Password Level: 999
Enter Password:
3
Site Manager
E
Soilmec
Operator Change
Enter Password:
To enter or change the site manager password,
press on the ‘Site Manager’ field (6) on the Site Manager
display.
D Soilmec 6
Operator Change
Enter
B
4
C
IMPORTANT
The site manager password can only be modified with an access of a higher level, in other words by a
Soilmec technician.
CHANGING OPERATOR D
Password Level: 999
Pressing the ‘Operator Change’ button (7), the
system will cancel the previous operator and Enter Password:
Soilmec
E
Operator Change
Section D C
OPERATOR
D
Contents
A
MAIN PAGE........................................................... 3
BUTTON DESCRIPTION................................................. 4
DIESEL ENGINE PAGE......................................... 8
BUTTONS DESCRIPTION............................................... 9
DRILLING PAGE.................................................. 12
B BUTTON DESCRIPTION............................................... 13
E ALARMS DISPLAY.............................................. 44
MAINTENANCE OPERATIONS.......................... 46
MAINTENANCE HISTORY.................................. 48
MOMENT LIMITER.................................................................... 49
MAIN PAGE
A
Mast tilting Machine pressures
Setting Position Main winch Aux winch
Pilot Pump 1 B
Pump 2 Pump 3
C
Depthmeter Rotary revs
Hoist
This is the drilling page displayed by the system when the machine is configured for ‘Kelly’ operation and all
the relevant features have been selected.
D
IMPORTANT
The page layout changes depending on the system purchased and the features selected.
BUTTON DESCRIPTION
A
BUTTON DESCRIPTION
INCLINOMETER
This instrument consists of an X-Y graph display of data from the
B inclinometer. The square at the centre of the display turns green if the
mast inclination is within the specified (target) tolerances.
Setting
VISUALIZER
This instrument indicates the position of the mast with respect to the
vertical axis.
C Position VISUALIZER
This instrument indicates the verticality of the work in progress. To
set the target verticality of the work in progress simply touch the field
button and a window will appear allowing you to enter the settings.
BUTTON DESCRIPTION A
B
DRILLING START BUTTON
Press this button to set the depthmeter to zero and commence
drilling.
Depthmeter
DEPTHMETER C
This instrument displays the current depth of the main winch, it is reset
every time you press the ‘Drilling Start’ button.
Rotary revs ROTARY SPEED
This instrument displays the current speed of the rotary.
WINCH HOIST
D
Hoist
A BUTTON DESCRIPTION
MACHINE INCLINOMETER
This button lets you open the page with the machine inclinometer.
B
EMERGENCY
When this blinking symbol appears, it indicates that an emergency
stop button has been pressed.
C
COMMANDS NOT ENABLED
When this blinking symbol appears, it indicates that all of the operations
are blocked (to activate them simply lower the ‘pilot’ lever).
D ALARMS
Touching the triangular blinker (indicating an alarm or signal) displays
the page of the active signal or alarm.
BUTTON DESCRIPTION A
TURRET ROTATION
This page shows the current rotation position of the turret with the
relevant hole centre (A), enabled by the “Drilling Start” button, which
will be green if the servo-assisted control of the rotation is enabled and
grey if this is not the case. If the servo-assisted control of the rotation
is enabled and the “Drilling Start” button is pressed, the system will
save the rotation position of the turret and reset the depthmeter and,
B
hence, the position of the hole. The system also allows setting a turret
B A rotation limit when drill cuttings have to be discharged. To activate this
function, move the turret to the desired position and press on the turret
icon. The system will save such position and display the point with the
relevant symbol (B).
These functions helps you so that, once out of the hole, by rotating
the turret, you can stop precisely to discharge spoils and then return C
exactly to the same position to continue drilling.
Machine pressures
Main winch Aux winch
Pump 2 Pump 3
C
Diesel Consumption Engine Load
This page shows the typical dashboard with the gauges and luminous indicators on the machine.
D
BUTTONS DESCRIPTION
A
ICON FUNCTION
C
DIESEL ENGINE REVS COUNTER
This indicator shows the current engine RPM as a graph and as a
numeric value on the display.
ALTERNATOR SIGNAL
This signal is present when the alternator is stopped (engine off) or
faulty and therefore is not charging the batteries. If the alternator is
faulty, the revs counter may also not work as it is connected electrically
to the alternator.
F
A ICON FUNCTION
C
ALARM DISPLAYS
The two windows to the side let you view all the active (currently
displayed) and passive (already reset) alarms coming from the ECM
(Cummins engine) or EMR (Deutz engine) control unit. If an alarm is
D present, the relevant warning light starts blinking. If more alarms are
present, you can scroll through the list using the window arrows.
WARNING
For the identification of the alarm code, refer to the engine operation
and maintenance manual enclosed with the machine.
ICON FUNCTION A
ESC BUTTON
This button lets you return to the main page of the software.
HOURS - MINUTES
This instrument displays the hours and minutes of work of the C
machine.
DRILLING PAGE
A
Setting Position Pile diam. Pile name Targ. depth
B Pilot Rotary
Up speed
Rotary revs Hoist
Average speed
Drill. time
C Depthmeter
This is the drilling page displayed by the system when the machine is configured for ‘Kelly’ operation and all
D the relevant features have been selected.
IMPORTANT
The page layout changes depending on the system purchased and the features selected.
BUTTON DESCRIPTION
A
BUTTON DESCRIPTION
INCLINOMETER
This instrument consists of an X-Y graph display of data from the inclinometer. The
square at the centre of the display turns green if the mast inclination is within the B
specified (target) tolerances.
Setting
VISUALIZER
This instrument indicates the position of the mast with respect to the vertical axis.
C
Position VISUALIZER
This instrument indicates the verticality of the work in progress. To set the target
verticality of the work in progress simply touch the field button and a window will
appear allowing you to enter the settings.
D
Automatic levelling of the mast
This button makes the machine move the mast to the vertical position automatically
A BUTTON DESCRIPTION
Depthmeter DEPTHMETER
This instrument displays the current depth of the main winch, it is reset every time
C you press the ‘Drilling Start’ button.
Rotary revs
ROTARY SPEED
This instrument displays the current speed of the rotary.
Average speed
AVERAGE DRILLING SPEED
This instrument displays the average speed during drilling.
Drill. time
DRILLING TIME
This instrument displays the time effectively taken to execute the drilling.
E Hoist
WINCH HOIST
This instrument shows the load on the main winch.
VISUALIZER
This display shows the maximum depth the tool has reached in the ground.
BUTTON DESCRIPTION A
VISUALIZER
This instrument shows the metres left to complete the new bore.
DRILLING VISUALIZER
This display shows the maximum depth the tool has reached in the ground.
When the tool is lifted use the depthmeter to see the actual tool depth.
A BUTTON DESCRIPTION
C
GRAPHS VISUALIZER
Pressing this button lets you open the Drilling graphs page.
MACHINE INCLINOMETER
F This button lets you open the page with the machine inclinometer.
BUTTON DESCRIPTION A
EMERGENCY
When this blinking symbol appears, it indicates that an emergency stop button has
been pressed.
B
ASSISTED RETURN TO HOLE CENTRE
This button lets you activate and deactivate the assisted return to hole centre or to
unloading area which helps you position the rotation over the saved hole or spoils
unloading area during operation.
ALARMS
Touching the triangular blinker (indicating an alarm or signal) displays the page of
the active signal or alarm.
E
ESC BUTTON
This button lets you go back to the main page.
SIGNALS PAGE
A
C Ambient
Temperature
This page displays all the warning lights connected to the system.
D
Red LED
Restriction of the hydraulic oil filter.
B
Red LED
Hydraulic oil overheating.
Red LED C
Low hydraulic oil level.
Red LED
Water in the hydraulic circuit.
D
Green LED
Cooling fans activation.
The icon gradually displays the values from 1 to 4 to show the rotation speed of the
cooling fans.
Yellow LED
Service winch ‘free fall’ activated.
E
Yellow LED
Main winch ‘free fall’ activated.
A ICON WARNING
Red LED
Pump coupler oil overheating.
B Red LED
Restriction of the pump coupler oil filter.
Yellow LED
Travel controls activated (with sound alarm).
C
Red LED
Controls disabled.
D Yellow LED
Max winding limit of the pull-down winch rope.
Yellow LED
Max unwinding limit of the pull-down winch rope.
E
Emergency stop button pressed down.
F Yellow LED
Max winding limit of the service winch rope.
ICON WARNING A
Yellow LED
Max winding limit of the main winch rope.
Yellow LED
B
Main winch descent blocked.
Red LED
Error sent by the Rexroth control unit.
C
Yellow LED
Max descent limit of the boom.
Yellow LED D
Max tilting limit to the left.
Yellow LED
Max tilting limit to the right.
E
Yellow LED
Max boom tilting limit forwards (only crane version).
Yellow LED
Max boom tilting limit backwards (only crane version).
F
A ICON WARNING
Yellow LED
Max unwinding limit of the winch ropes.
B Yellow LED
Poor pull-down pressure on casing.
Red LED
Restriction of the rotary oil filter.
C
Yellow LED
Low oil level in the rotary table.
D Yellow LED
Pull-down rope tensioning cylinder at end-of stroke on the mast footpad (only for
version with Cable pull-down)
Red LED
Restriction of the turret rotation gearmotor oil filter.
E
Yellow LED
Low mast foot pressure.
F Not active
ICON WARNING A
Yellow LED
Counterweight locking pins removed.
B
Not active
Not active
C
Not active
DISPLAY
Ambient
Temperature
This instrument shows the ambient temperature outside the machine. D
ESC BUTTON
Pressing this button you go back to the previous page.
ALARMS PAGE
A
This page is displayed every time the system detects an anomaly, a malfunction or a forcing in the work
system.
B
Wrong Calibration-Concrete Pressure Transducer (B11)
No dialogue with Tilting Encoder (BE3)
No dialogue with Rotation Encoder (BE1)
Defective Load Cell for Hoist reading (B12)
No dialogue with Compact 1 (A6) Wire (WC4)
No dialogue with Compact 1 (A5) Wire (WC1)
SELECTION BUTTONS
A
BUTTON FUNCTION
ALARMS LIST
No dialogue with Rotation Encoder (BE1)
Defective Load Cell for Hoist reading (B12)
No dialogue with Compact 1 (A6) Wire (WC4)
No dialogue with Compact 1 (A5) Wire (WC1)
This list lets you view all the alarms that have been found by system
ordered by date of activation and reset (if solved). B
ESC BUTTON
This button lets you return to the first page with the Soilmec logo. E
DANGER
Failure to control the machine inclination during these operations can put at risk the machine stability
and cause the same to tip over.
B To display the machine inclinometer, start the machine and turn on the control system.
Hoist
1
E
IMPORTANT
Before starting drilling, you shall enter the work parameters in the ‘Set-up’ page.
B
To open the ‘Set-up’ page, press button (2).
Setting Position Pile diam. Pile name Targ. depth
Pilot Rotary
Up speed
Rotary revs Hoist C
Average speed
Drill. time
2
Depthmeter
D
The system opens the ‘Drilling Data Set-up’
page with all the parameters that can be entered
by the operator. Site Name Digital recording step Memory Card Availability
15.0 cm Recordable Piles N.
E
Site Code Memory Card
data recording
Tool
Pile name
Name Hours
Work Mode
N° er
Rotary
Pile depth
E-Mail Pile End Machine type
300.0 m
Pile diameter
0.0 mm
Operator:
F
End Data Editing
OPERATOR’S BUTTONS
A
BUTTON DESCRIPTION
Operator: OPERATOR
Enter the name of the operator currently working with the machine.
Machine type
F MACHINE TYPE
Enter the type of machine you’re working with.
BUTTON DESCRIPTION A
Tool
TOOL IDENTIFICATION
Name Hours Enter the name of the tool you’re using.
The system will display the tool operating hours.
ESC BUTTON
This button lets you go back to the previous page.
C
Using the keyboard displayed by the system,
type in the new names or codes and confirm by
pressing the ‘Enter’ button (3). Site Name Digital recording step Memory Card Availability
Recordable Piles N.
D
Site Code Memory Card
data recording
Tool
Pile name Ore
Name Hours
Work Mode
Enter
Pile depth
E-Mail Pile End Machine type
Pile diameter
Operator:
E
End Data Editing
B Pile depth
300.0 m
E-Mail Pile End Machine type
D
Site Code Memory Card
data recording
Tool
Pile name
Name Hours
Work Mode
N° er
Rotary
Pile depth
E-Mail Pile End Machine type
300.0 m
Pile diameter
0.0 mm
E Operator:
End Data Editing
WORKING CYCLE
A
DRILLING WITH DEPTHMETER ONLY
At this point you should set the inclination the Pull down Rotary
Pump 2 Pump 3
IMPORTANT
The keypad shows the maximum and minimum
values that can be entered.
E
4 3 5
Depthmeter Rotary revs
If you enter a value that is not allowed, the
system will generate a warning message. Hoist
Pilot Pump 1
Pump 2 Pump 3
B 6
Hoist
Pilot
Pump 2
Pump 1
Pump 3
B
Hoist
D
Main winch Pull down
Average speed
Drill. time
E
Depthmeter
Pilot Rotary
Max.
IMPORTANT Up speed
Rotary revs Hoist
C
Once the inclination has been set, press the
‘Drilling Start’ button (7) on the drilling page. Targ.depth
Setting Position Pile diam. Pile name
D
Pilot Rotary
Up speed
Rotary revs Hoist
Average speed 7
Drill. time
Depthmeter
Now the system is ready and you can proceed Drill. time
B Pilot
Pump 2
Pump 1
Pump 3
Hoist
D
Main winch Pull down
Average speed
Drill. time
E
Depthmeter
Pilot Rotary
Max.
IMPORTANT Up speed
Hoist
Rotary revs
C
Once the inclination has been set, press the
‘Drilling Start’ button (7) on the drilling page. Targ.depth
Setting Position Pile diam. Pile name
D
Pilot Rotary
Up speed
Rotary revs Hoist
Average speed 7
Drill. time
Depthmeter
Pile diameter
0.0 mm
Operator:
End Data Editing
DRILLING
A
IMPORTANT
For the data shown on the work screen, refer to chapter ‘Drilling Page’.
The vertical scale of the vertical bar (1) changes Pilot Rotary
You are also informed of the depth (2) of the Average speed
1
drilling tool.
Drill. time
This information is important if, for some reasons,
you have to pull the tool out of the borehole (for Depthmeter
D
IMPORTANT
The vertical bar (1) and the depth visualizer (2) can be used to see if there has been a collapse of the pile
bore during drilling. Drilling will be required at a depth shallower than the depth shown on bar (1).
IMPORTANT E
Drilling can also be performed from the ‘MAIN PAGE’, but in this case the system will only display the data
without recording them.
Reached
B
Average speed
Drill. time OK
IMPORTANT Depthmeter
1
The warning the system sends you doesn’t have
any influence on the function of the machine.
You can therefore decide to continue drilling
even after having passed the set pile limit.
C
2 3 4
You can also stop piling before reaching the Up speed
Rotary revs Hoist
DRILLING GRAPHS
A
During drilling, you can display the process data
in the form of a graph.
Setting Position Pile diam. Pile name Targ.depth
B
Pilot Rotary
Up speed
Rotary revs Hoist
Average speed
Drill. time
Depthmeter
C
A
D
Down speed Rotary press. Rotary revs Pull down Hoist
C E
Depthmeter
D F
WORK PAUSE
A
If you need to stop the operations during drilling
and piling, the system can be paused. Setting Position Pile diam. Pile name Targ.depth
In this way, the system will register the pause Main winch Pull down
Depthmeter
C
The system will display a warning window
indicating the pause duration. Setting Pile diam. Pile name Targ.depth
Position
To end the pause, press key (2). Main winch Pull down
D
The system will return to the drilling page and WARNING! Rotary
Drill. time
Time
Depthmeter
E
2
ALARMS DISPLAY
A
To open the alarms page, press button (1).
This page displays all or only some of the Alarm IN Alarm OUT No Alarm Description
Concrete Press. Transducer failure (B11)
alarms filtered through the selection of one of No dialogue with Tilting Encoder (BE3)
No dialogue with Rotation Encoder (BE1)
2 3 6
IMPORTANT
To display the alarms that aren’t shown in the window, press arrows (4) and (5) on the vertical bar to the
D right.
C
7
MAINTENANCE OPERATIONS
A
From the diesel engine page, press button (1).
IMPORTANT
You can use counter (2) to gauge your
maintenance interventions.
B
E 1
IMPORTANT
When the established interval for carrying out
a maintenance intervention is reached, the
No Scheduled Job
3
C
At this point the system will display a warning
message.
Scheduled Maintenance
The technician must confirm the execution of
the intervention by pressing key (4) or cancel
the operation by pressing button (5).
The system will return to the scheduled
maintenance screen. WARNING
D
Maintenance
IMPORTANT DONE!
MAINTENANCE HISTORY
A
To display the maintenance history, press
button (1) to open the ‘Site Manager Machine
Configuration’ menu; then press button (2) to System Data
1
open the ‘System Data’ page. Min. Diesel Level
B
Ambient Temperature
3
Maintenance
History
C
IMPORTANT
The other commands in the machine and system data configuration pages are password protected and can
only be accessed by entering the site manager or Soilmec password. Therefore they cannot be modified.
MOMENT LIMITER
A
To open the moment limiter set-up page, press
button (4) from the ‘System Data’ page.
Moment Limiter Set-up
This page displays all the parameters of the Load % Limit Settings
B
Hoist at 20mA
Pre-alarm %
Alarm %
DAT 1 DAT 2
Weight Differ.
Parts:
C
Hoist
IMPORTANT
The moment limiter screen can only be displayed by the operator. To change the set parameters, you shall
access to the system using the Soilmec password.
Section E C
SITE MANAGER
D
Contents
A
SITE MANAGER SET-UP PAGE........................... 3
BUTTON DESCRIPTION................................................. 4
REPLACING THE WINCH ROPE.......................... 6
REVERSING THE READING DIRECTION
Auger Extension
C
Digital Record. Step
metres/minute
metres/hour
centimetres/minute
centimetres/hour
D
IMPORTANT
The site manager can only use the system features activated by Soilmec technician.
BUTTON DESCRIPTION
A
BUTTON DESCRIPTION
B UNITS OF MEASURE
Pressing these buttons lets you set the system to run with imperial or
Europ. Units of Meas. metric units of measure.
C Auger Extension
AUGER EXTENSION
(not used)
Memory Card
DATA RECORDING ON MEMORY CARD (only when the Data
Data Recording Recording feature is active)
Enables the downloading of the system’s data on the memory card.
E
E-Mail Pile End E-MAIL PILE END (only when the Data Recording feature is active)
Enables to e-mail the saved data to a remote user.
Work Mode
F WORK MODE
Displays the selected work technology, i.e. rotary or CFA.
Rotary
BUTTON DESCRIPTION A
Up Speed - Down Speed
metres/minute
UNITS OF MEASURE
metres/hour This screen shows the units of measure used by the system to display
centimetres/minute
the work data. B
centimetres/hour
INFO
This button lets you access to the information on the Drilling Mate
System.
C
SOILMEC CONFIGURATION BUTTON
Pressing this button the Soilmec technician can open the system
configuration page (after entering the Soilmec password).
E
ESC BUTTON
Press button (1) to open the ‘Site Manager Encoder Data Setting 1
Machine Configuration’ page and then button Turret
Rotat. Encoder
Set Main Winch
Rope Change
3
At this point, you can reel the rope on the winch Absolute:
C
Pulses/U
Rope Change
4
IMPORTANT Offset:
E
To reverse the reading direction of the encoder 1st Layer Resolution 1/m 1st Layer End
installed on the service winch, press the ‘Aux 2nd Layer Resolution 1/m 2nd Layer End
repeat the procedure explained above. 5th Layer Resolution 1/m 5th Layer End
F
Parts ratio: Alarm:
Press on field (1) showing the parts ratio Encoder Pulses (M):
C Enter the new datum using the keyboard 1st Layer Resolution 1/m 1st Layer End
Press key (2) to confirm the new value. 5th Layer Resolution 1/m 5th Layer End
Press key (3) to cancel the entered value. 6th Layer Resolution 1/m 6th Layer End
D
1 3 2 4
IMPORTANT
To set a new line ratio for the service winch installed on the machine, press the ‘Aux Winch Depthmeter
E Parameters’ button and then repeat the procedure explained above.
IMPORTANT
The turret rotation encoder shall be reset in case of replacement of the same encoder. B
In order to reset the turret rotation encoder,
follow the instructions below:
1
Press button (1) to open the ‘Site Manager Encoder Data Setting
encoder.
Absolute:
D
Now you can restart your work using the system
to control the turret rotation. 3
Main Winch
Depthmeter Parameters
Aux Winch
Depthmeter Parameters
Tilting Encoder
Calibration
IMPORTANT
B The mast alignment encoder shall be reset in case of replacement of the same encoder or if the mast is
moved when the Drilling Mate System is turned off.
display the ‘Tilting Encoder Calibration’ page. Pulses/U Set Aux Winch
Rope Change
Pulses/M
3
Set Pos.
D
Absolute:
E
Tilting Encoder Calibration
Now you can restart your work using the automatic Mast Return
Set Pos.
F
4
Section F C
DATA RECORDING
D
Contents
A
DRILLING DATA.................................................... 3
RECORDING DRILLING DATA........................................ 5
OPERATOR’S BUTTONS............................................ 7
JOBSITES FOLDER.............................................. 9
RECALLING STORED DATA........................................... 9
B REMOTE CONNECTION..................................... 12
GSM ROUTER CONFIGURATION................................ 13
ROUTER CONFIGURATION DATA............................ 15
E-MAIL CONFIGURATION............................................. 16
E-MAIL CONFIGURATION DATA............................... 18
REMOTE ACCESS - REMOTE ASSISTANCE ............. 19
SUGGESTIONS FOR PURCHASING THE SIM
CARD AND SETTING THE DATA FOR REMOTE
C CONNECTION........................................................... 20
DRILLING DATA
A
IMPORTANT
The site manager can only use the features activated by the Soilmec technician.
Pilot Rotary
Up speed
Rotary revs Hoist
Average speed
Drill. time C
Depthmeter
1 D
The system displays the ‘Drilling set-up’ page.
Site Name Digital Record. Step
To enter a new datum, press the field you wish Memory Card availability
15.0 cm Recordable Pile N.
to fill in (ex. ‘2’).
Site Code Memory Card
2 Data Recording
Pile name
N° er
Work Mode
Name
Tool
Hours E
Rotary
Pile depth
E-Mail Pile End Machine Type
300.0 m
Pile diameter
0.0 mm
Operator:
End data editing F
confirm and save the new datum. Site Code Memory Card
Data Recording
Tool
When all of the fields have been filled in, press Pile name
Work Mode
Name Hours
Pile diameter
Operator:
End data editing
3
C IMPORTANT
Identification data on piles and jobsites can be entered with any level of access to the system.
IMPORTANT
Data relevant to recording and drilling characteristics can only be entered with the site manager or Soilmec
D password.
Up speed
Rotary revs Hoist
B
Average speed
Drill. time
Depthmeter
1 C
The system will display the drilling data page to
let you type in the name of the pile being bored.
Site Name Digital Record. Step Memory Card availability
15.0 cm Recordable Pile N.
Pile diameter
Press the relevant field (2), type in the name
0.0 mm
with the keyboard displayed by the system, and
press ‘Enter’ to confirm.
Operator:
E
End data editing
Finally, press the ‘End data editing’ button (3) to
confirm the new data and proceed with drilling.
A IMPORTANT
Site Name Digital Record. Step Memory Card availability
Once the pile name has been entered, the
Recordable Pile N.
system checks this hasn’t already been used. Memory Card
Site Code
Should that be the case, the system will display Data Recording
Pile Present
a warning message and then return to the editing Tool
Pile name
page to let you choose another name. Work Mode
Name Hours
B
Pile depth
in the same jobsite
E-Mail Pile End Machine Type
Pile diameter
Operator:
End data editing
OPERATOR’S BUTTONS
A
BUTTON DESCRIPTION
Operator: OPERATOR
Enter the name of the operator currently working with the machine.
A BUTTON DESCRIPTION
Tool
TOOL IDENTIFICATION
Name Hours Enter the name of the tool you’re using.
The system will display the relevant operating hours.
B
Digital Record. Step DATA RECORDING STEP
Defines the step after which the system starts acquiring data during
drilling.
Memory Card DATA RECORDING ON MEMORY CARD (only with Data Recording
Data Recording
C Feature)
Enables to download the system’s data to the memory card.
Work Mode
WORK MODE
Defines the work technology, i.e. rotary or CFA.
ESC BUTTON
This button lets you go back to the previous page.
E
End data editing END DATA EDITING
This button lets you save the data entered.
JOBSITES FOLDER
A
You can, at any times, load and display data on
Setting Position Pile diam. Pile name Targ. depth
a jobsite or a pile saved in the memory card.
Main winch Pull down
B
Rotary revs Hoist
Drill. time
Depthmeter
C
1
D
Jobsites Folder Piles/Panels Folder
E
Selected N. 4 Piles/Panels of:
Pile/Panel
Pile_005
Pile_006
Pile_007
Delete Delete
Pile_008
Pile/Panel Jobsite
B
Pile_009
Pile_010
C
The system will load the data of the selected
pile.
Selected Jobsite : TEST
D
Test_003 Pile_003 Panel Data Panel Data
Test_004 Pile_004
Pile_005 Wait
Pile_006
Pile_007
Delete Delete
Pile_008
Pile/Panel Jobsite
Pile_009
Data
Pile_010 Processing .... 61%
Cage Weight Rebor. Initial Depth Rebor. Final Depth Vol. before Rebor.
C
Press button (4) or (5) to send data on a selected
pile or all piles bored during a workday to a
Selected Jobsite : TEST
remote user previously set.
Jobsites Folder Piles/Panels Folder
6 7
E
4 5
REMOTE CONNECTION
A
If the machine is equipped with a data transmission modem (supplied on request), the system can send e-
mails to pre-set addressees.
In other words, the system can e-mail the data on jobsites and piles recorded in the memory card to a remote
user.
The sent data shall be interpreted by a specific software supplied by Soilmec with those systems complete
with data transmission feature.
B
IMPORTANT
The data on remote users authorized to receive data from the jobsite are protected by the site manager
password and can only be entered by the site manager or a Soilmec technician.
In addition to the work data, the system can also e-mail alarms or malfunctions of the machine to a remote
service centre.
C
IMPORTANT
The data on alarms and malfunctions are protected by Soilmec technician’s password and can only be
entered by a Soilmec technician.
B
Site Manager Machine Configuration
Auger Extension
2 C
metres/minute
D
metres/hour
centimetres/minute
centimetres/hour
IMPORTANT
The router configuration page can only be accessed to with the site manager or Soilmec password.
E
APN Signal
B
Password Network Selection
Service Type
Status:
Message:
C
In relation to the datum to be entered, the
system will display an alphanumerical keyboard
or a numeric keypad.
Enter the value and press ‘Enter’ to confirm.
When all the fields have been filled in, press the
D ESC button (4).
Enter
E Status:
Message:
4
Password PASSWORD
Use this field to enter the password to be used for the connection. C
Disconnect Time (sec.) DISCONNECT TIME
Use this field to set the disconnect time.
CONNECTION BUTTON
Press this button to activate the internet connection.
D
NETWORK BUTTON
This button lets you select the GSM or GPRS network.
SYSLOG BUTTON F
Router diagnostics.
E-MAIL CONFIGURATION
A
From the ‘Site Manager Machine Configuration’, press button (1) to gain access to the ‘Site Manager Set-up’
page and then button (2) to open the e-mail configuration page.
B
Site Manager Machine Configuration
C Auger Extension
2
Digital Record. Step
metres/minute
D
metres/hour
centimetres/minute
centimetres/hour
IMPORTANT
The e-mail configuration page can only be accessed to with the site manager or Soilmec password.
E
User Name
Europ. Units. of Meas.
3 Password
Auger Extension
Sender e-mail
B
Addressee e-mail
Digital Record. Step
metres/minute
metres/hour
centimetres/minute
centimetres/hour
C
In relation to the datum to be entered, the
system will display an alphanumerical keyboard
or a numeric keypad.
When all the fields have been filled in, press the D
ESC button (4).
Enter
E
metres/hour
centimetres/minute
centimetres/hour 4
Password PASSWORD
Password to access to the e-mail server.
Sender e-mail
SENDER E-MAIL
C Sender’s e-mail address.
Addressee e-mail
ADDRESSEE E-MAIL
Addressee’s e-mail address.
LOG-IN BUTTON
D Press this button to log in to and use the system.
TEST BUTTON
Press this button to test your connection.
IMPORTANT
Due to the importance of the system’s information, the purchase of the GSM card requested for the network
B
connection of the system is at the client’s discretion.
IMPORTANT
The person authorized by the client can access to all the parts of the system via the software provided and,
in addition to view the machine parameters, he can access to the system’s database. C
IMPORTANT
If, on the contrary, the access to the system is via an ordinary internet browser (as in the case of the
teleassistance), the system does not allow to access to the information recorded on the memory card.
SUGGESTIONS FOR PURCHASING THE SIM CARD AND SETTING THE DATA FOR REMOTE
A CONNECTION
The customer shall purchase the GSM Data Transmission Sim Card.
IMPORTANT
When purchasing you should specify you want to activate the phone number for data transmission; in some
countries the data transmission number corresponds to the vocal call number; in other countries three
B numbers come with the SIM card: voice calls, data transmission, fax.
and enter, in field (1), the telephone number to User Name 1 Connection
Internet on the site of the phone company. Disconnect Time (sec.) Network Provider
Service Type
IMPORTANT
Message:
E
Telephone Number SIM
In fields (2) and (3), enter your access data for APN Signal
With some providers this is obligatory, for others Password Network Selection
Message:
SMTP mail server (registration with provider- Amer. Units. of Meas. SMTP server IP address Work Mode
server).
Europ. Units. of Meas.
User Name
2
Password
In field (2) enter the IP address of the SMTP
mail server that you can request from the phone
company providing the service, or find in Internet
Auger Extension
Sender e-mail
B
on the website of the phone company. Digital Record. Step
Addressee e-mail
1
metres/minute
IMPORTANT
metres/hour
centimetres/minute
C
If the mail server DOESN’T REQUIRE
authentication leave the two fields (3) and (4)
blank and don’t activate button (5).
E-mail Configuration
Work Mode
Amer. Units. of Meas. SMTP server IP address
3
Europ. Units. of Meas.
User Name
5
D
Password
Auger Extension
Sender e-mail 4
Addressee e-mail
Digital Record. Step
metres/minute
E
metres/hour
centimetres/minute
centimetres/hour
activate button (5) as shown to the side. Amer. Units. of Meas. SMTP server IP address Work Mode
B Auger Extension
Sender e-mail
Addressee e-mail
Digital Record. Step
metres/minute
metres/hour
centimetres/minute
centimetres/hour
C
In field (6), enter the e-mail address you want to
send the data of the saved piles to.
E-mail Configuration
D
User Name
Europ. Units. of Meas.
Password
Auger Extension
Sender e-mail
Addressee e-mail
Digital Record. Step
6
metres/minute
metres/hour
E
centimetres/minute
centimetres/hour