SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.

00 30-Jun-16
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Pre-Test Punch Listing of On-Plot Piping SAIC-A-2010 15-Nov-17 Piping-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
NOTE: Use Pre-test Punch List Form, SATR-A-2007, for listing of specific deficiencies, indicating location and/or references

A Test Pack Verification & Review* (*Thorough & detailed review of specs for each new system's first package)

SAES-A-004,
Test Package has been verified to be approved and to contain the
Para. 5.8.1
A1 detailed elements of SAEP-1160, Sect 8 as detailed in SAIC-A-2003.
Schedule Q Att-
Use Attachments 1 & 2 of this checklist (quick reference).
IV Para 3.7

Pressure Testing Procedure is approved. Test application meets SA SAES-A-004,

A2
reqmts as checked against Pressure Test Matrix - Attach. 3. Para. 5.8.1

Contractor shall record and track production, inspection and testing of SAEP-1160,
A3 socket and fillet welds in a separate database or same database with Section 6.1
suitable legends and submit to Saudi Aramco on a weekly basis. Weld Database

B SIS Sheet Data Verification (Safety Considerations & Limiting Factors in Pressure Test Calculations)

SIS shall be prepared for all individual units of plant equipment which in
SAES-A-005
B1 view of size, pressure rating and application are within the scope of
Para 4.2
Saudi Aramco Engineering Standards and general industry codes

A Safety Instruction Sheet is prepared for each piece of process

equipment. Each SIS shall include, in addition to tabulated information,
all significant and unusual hazards, recommendations, unusual
inspections and tests relating to the piece of equipment. References to
be used in preparing the SIS include design drawings, vendor's
drawings, vendor's certificates, and
inspection reports.
A) Pressure rating of flanges (per ASME B16.5 or other)
B) Pressure rating of any valves used in isolation (ASME B16.34)
Note: (Valve pressure ratings for seat closure = tested at 110% when
valves are used for isolation)
C) Other system components (Internal Coating pressure rating) may
result in test pressure reduction APCS 102 = 3,000, others 5,000psi SAES-A-005
B2 Para 5.1

Test Pressure=2t(0.9)(SMYS)/D where:

t= nominal pipe wall thickness minus the specified mill tolerance*
*mill tolerance =12.5% (seamless pipe) or .01" for welded plate SMYS=
Specified minimum yield strength (psi). Use ASME B31.3 Appendix A
Tables for specific material grade used (SIS sheet).
Example: SMYS for API 5L Gr X-60 = 60 KSI or 60,000 psi
D = Outside piping diameter (OD)* ... Per ASME B36.10 Tables
*Note: For nominal piping sizes 14" (& above), actual O.D. = 14"
For nominal pipe sizes 12" & below ... See ASME B36.10 Tables

Saudi Aramco: Company General Use

 On SIS sheets, proposed hydrostatic strength test pressures for
EXISTING PLANT PIPING SYSTEMS (TIE-INS) is the test pressure
shall be minimum required by the Code ASME B31.3. Actual min wall
thickness of piping shall be verified (PROCEDURE) and used in such
calculations. Thickness readings are current (30 days) & flange rating is
considered when calculating test pressure (ASME B31.3)
SAES-A-004
B3 Appendix F Item
Test Pressure=2t(0.9)(SMYS)/D where: 1
t= ACTUAL PIPING WALL THICKNESS (MINIMUM MEASURED)
SMYS= Specified minimum yield strength (psi). Use ASME B31.3
Appendix A Tables for specific material grade used (SIS sheet).
Example: SMYS for API 5L Gr X-60 = 60 KSI or 60,000 psi
D = Outside piping diameter (OD)* ... Per ASME B36.10 Tables
*Note: For nominal piping sizes 14" (& above), actual O.D. = 14"

Saudi Aramco: Company General Use