6 5 4 3 2 1

ALL DIMENSIONS ARE IN mm.

PLEASE ASK IF ANY DOUBT.

1. READ THIS DRAWING IN CONJUNCTION WITH PLC PANEL WIRING SCHEME DRG(S). 13. INPUT/OUTPUT MODULE WIRING IS CARRIED OUT WITH 650V GRADE, SINGLE CORE, 0.50 sqmm. SIZE,
FLEXIBLE COPPER CONDUCTOR PVC INSULATED CABLE. HOWEVER, POWER WIRING IS CARRIED
2. PLC PANEL IS STRUCTURE CONSTRUCTION, FREE STANDING, FLAT FRONT TYPE, SUITABLE FOR OUT WITH 650V GRADE SINGLE CORE, FLEXIBLE, PVC INSULATED, COPPER CONDUCTOR OF
INDOOR INSTALLATION AND WITH CABLE ENTRY FROM BOTTOM. 2.5sqmm SIZE CONDUCTOR.

3. PLC PANEL FRAME, LOAD BEARING MEMBERS AND FRONT FACE ARE FABRICATED OUT OF PRESSED 14. EACH WIRE IS PROVIDED WITH CRIMPING TYPE, SOLDERLESS LUGS AT BOTH THE ENDS.
AND SHAPED SHEET STEEL OF THICKNESS 2.0 m.m. HOWEVER, REMOVABLE GLAND PLATE IS PIN TYPE LUGS ARE PROVIDED.
FABRICATED OUT OF 3.0 m.m. THICK SHEET STEEL. REINFORCEMENTS, WHEREVER REQUIRED,
SHALL BE PROVIDED TO MAKE IT STURDY. 15. PRINTED FERRULES: BLACK LETTERS ON WHITE SLEEVES TO BE PROVIDED.

4. DEGREE OF PROTECTION OF ENCLOSURE OF PANEL IS IP-42 AS PER IS:2147. 16. FOLLOWING COLOUR CODES ARE USED FOR INTERNAL WIRING:-

5. DOOR PROVIDED AT FRONT OF PLC PANEL IS SINGLE FLAP COMPLETE WITH LOCKING FACILITY. AC POWER SUPPLY : RED/BLACK
DOOR IS PROVIDED WITH CONCEALED HINGES AND OPENS OUTWARD. DC POWER SUPPLY : ORANGE/WHITE
INPUT MODULE : BLUE
6. DOOR, CUT-OUTS, COVERS AND MATING SURFACES ARE PROVIDED WITH NEOPRENE RUBBER OUTPUT MODULE : YELLOW
GASKET TO MAKE THE PLC PANEL DUST & VERMIN PROOF. LOGIC : GRAY
EARTH : YELLOW-GREEN
7. ALL EQUIPMENT/INSTRUMENTS/DEVICES ON THE FRONT FACE AND INSIDE THE PANEL ARE SO
LOCATED THAT THEIR TERMINALS ARE EASILY ACCESSIBLE AND THEIR REMOVAL AND 17. PUSH BUTTONS PROVIDED ARE SHROUDED ACTUATOR, SPRING RETURN, PUSH TO ACTUATE
REPLACEMENT IS DONE WITHOUT DISTURBING OTHER EQUIPMENT/INSTRUMENT/DEVICES. TYPE OF SIZE 22.5 m.m. DIA.

8. FABRICATED PLC PANEL SHALL UNDER GO SURFACE PREPARATION PROCESS COMPRISING OF 18. INDICATION LAMPS ARE CLUSTER LED TYPE OF SIZE 14 m.m. DIA.
SAND BLASTING, GROUNDING, SANDING AND SOLVENT CLEANING BEFORE PAINTING. TWO COATS OF
PRIMER SHALL BE APPLIED BEFORE FINAL PAINT. TWO COATS OF SYNTHETIC ENAMEL BASED 19. SELECTOR SWITCHES PROVIDED ARE 22.5mm SIZE, BLACK COLOUR, WING KNOB TYPE, STAYPUT,
PAINT SHALL BE APPLIED. ROTARY ACTUATOR TYPE HAVING CONTACT CONFIGURATIONS AS PER SCHEME DRAWINGS.

9. FINAL PAINT SHADE IS:- 20. FOLLOWING ARE THE MAKES OF MAJOR COMPONENTS:-

PANEL SHALL BE DEGREASED & DERUSTED (WITH 7 TANK TREATMENT) PLC : SIEMENS
PANEL SHALL BE EPOXY POWDER COATED HMI : SIEMENS
PANEL EXTERIOR : SHADE POWDER COATED SIEMENS GREY RAL 7032 PUSH BUTTON : SIEMENS / L&T / SCHNEIDER
PANEL INTERIOR : SHADE POWDER COATED SIEMENS GREY RAL 7032 MCB : SIEMENS / L&T / SCHNEIDER
MOUNTING PLATE : SHADE POWDER COATED EL ORANGE RAL 2000 SELECTOR SWITCHES : SIEMENS / L&T / SCHNEIDER
BASE FRAME : BLACK INDICATION LAMPS : DSS
TERMINALS : ELEMEX / CONNECTWELL
10. CONTROL TERMINALS PROVIDED INSIDE THE PLC PANEL FOR EXTERNAL CABLE CONNECTIONS ARE
650V GRADE, RATED FOR 10 AMPS/6 AMPS AND ARE SUITABLE TO ACCEPT 2NOS OF 1.5 SQ m.m. 21. SYSTEM PARAMETERS:
SIZE CONDUCTOR. FUSE RATING OF FUSED TERMINALS IS 100mA.
TYPE OF SYSTEM : PLC PANEL.
11. Cu. EARTH BUS OF SIZE 25 x 3 m.m. 2 No RATED INCOMING : 230V AC FROM UPS.
IT SHALL PROTRUDE OUT OF PANEL ON BOTH SIDES FOR TERMINATION OF THE EARTHING RATED CONTROL : 230V AC
CONDUCTOR. CUTOUTS FOR EARTH BUS SHALL BE SEALED AFTER PROTRUDING EARTH BUS. RATED FREQUENCY, Hz. : 50 Hz.
AND SEPARATE EARTH BUS SHALL BE THERE FOR ELECTRICAL AND ELECTRONIC EARTHING.

BRAVO SPONGE IRON PVT. LTD., KOLKATA (WB)

D.P.P. DUST CONVEYING SYSTEM FROM ESP HOPPERS, MULTI-CYCLONE HOPPER,
BENTONITE AND LIME CONVEYING SYSTEM TO DUST STORAGE SILO AND BINS.

TITLE :

MIMIC DIAGRAM OF A

``NO REPRODUCTION OR PUBLICATION OF

THIS DRAWING BE MADE AND NO ARTICLE
BE MANUFACTURED OR ASSEMBLED IN
PURPOSE
RELEASE STATUS
DATE SIGNATURE
MECGALE DUST CONVEYING SYSTEM
(PLANT-2)
FOR APPROVAL
ACCORDANCE WITH THIS DRAWING WITHOUT
PRIOR WRITTEN CONSENT. THIS PROHIBITION
FOR TENDER ONLY
CIVIL/STR.

CONST
MANF/
IS A TERM OF ANY CONTRACT RELATING
TO THIS DRAWING UNAUTHORISED USERS FOR MECH. DESIGNED P.KATRE DRAWING No. DATE
WILL BE PROSECUTED UNDER THE COPYRIGHT ELECT. DRAWN P.KATRE MPPL-E2308/304B 20/09/2021
S.No. DESCRIPTION DWG.No. No. DATE DESCRIPTION BY CHD. APD. ACT 1957 AND THE DESIGN ACT 1911.''
THIS DRAWING HAS BEEN APPROVED BY CHECKED R.RUNGHE REVISION No. SCALE
CONSULTANTS/PURCHASERS LETTER
REFERENCES REVISIONS No. DT. APPROVED R.RUNGHE SHEET 1 OF 3 NTS

6 5 4 3 2 1
PAPER SIZE : A4 COMP FILE : E2308/304B_GA of PLC Control Panel_R0
 6 5 4 3 2 1

ALL DIMENSIONS ARE IN mm.

PLEASE ASK IF ANY DOUBT.

TL1 TL1
TL1
BRAVO SPONGE IRON PVT. LTD., KOLKATA (WB)
D.P.P.DUST CONVEYING SYSTEM FROM ESP HOPPERS, MULTI-CYCLONE HOPPER, BENTONITE AND LIME CONVEYING SYSTEM TO DUST STORAGE SILO AND BINS.
FABRICATION DETAILS FOR PANEL :-
D CF SYSTEM- P2/I
( MULTI CYCL ONE HO PPER-1)
SYSTEM- P2/II
( MULTI CYCL ONE HO PPER-2)
SYSTEM- P2/III
( ESP 1st FIEL D HO PPER)
HT
OFF ON

Construction with 2mm CRCA sheet

B A G FILTER

OFF ON

B A G FILTER

PANEL SIZE :-
OFF ON TIM ER P ROBE OFF ON TIM ER P ROBE OFF ON TIM ER P ROBE

C ON V E YING OP E R A TING P ROBE P UR GE C ON V E YING OP E R A TING P ROBE P UR GE C ON V E YING OP E R A TING P ROBE P UR GE

S YS TEM M ODE OV E R RIDE S YS TEM M ODE OV E R RIDE S YS TEM M ODE OV E R RIDE

SYSTEM- P2/IV SYSTEM- P2/IV SYSTEM- P2/IV

( ESP 4th FIEL D HO PPER) ( ESP 3rd FIEL D HO PPER) ( ESP 2nd FIEL D HO PPER)

HMI KTP-400
(CUT-OUT SIZE
PRE. OK
INSTRUMENT
AIR RECEIVER
(P2 -AR2)

Hight (mm) : 1700+100mm (Base Frame)

120
Width (mm) : 900mm
120(H) X 150(W)
PRE. OK PRE. OK
CONVEYING CONVEYING
AIR RECEIVER AIR RECEIVER
(P2 -AR1) (P2 -AR2)

150

Depth (mm) : 400mm

2 30 V AC CONTROL 2 4 V DC CONTROL
SUPPL Y HEALTHY SUPPL Y HEALTHY

OFF ON TIM ER P ROBE

L AMP TEST FAUL T ACCEPT

C ON V E YING OP E R A TING P ROBE P UR GE

Cable entry from bottom.

S YS TEM M ODE OV E R RIDE

FRONT MECGALE
N-65, MIDC, NAGPUR-16 FRONT

COMPONENT DETAIL'S :-
DRAWING
POCKET

EARTHING
1. B40 - Panel Light
NUT BOLT WITH WASHER
WHOLE DIA 8MM
(ON BOTH SIDE)
2. B41 - Door limit switch
3. CF - Cooling fan
4. F - Filter
PE EE

5. HT - Hooter
RH SIDE VIEW FRONT VIEW LH SIDE VIEW 6. HMI - HMI 4'' (DATA PANEL)
7. PE - Panel earth busbar
8. EE - Electronic earth busbar
25 x 3mm copper bus

PE

GLAND PLATE GLAND PLATE 25 x 3mm

250(H) x 300(W) 250(H) x 300(W) copper bus

EE
25 x 3mm copper bus

BRAVO SPONGE IRON PVT. LTD., KOLKATA (WB)

D.P.P. DUST CONVEYING SYSTEM FROM ESP HOPPERS, MULTI-CYCLONE HOPPER,
FRONT BENTONITE AND LIME CONVEYING SYSTEM TO DUST STORAGE SILO AND BINS.

BOTTOM VIEW TITLE :

A MIMIC DIAGRAM OF A

``NO REPRODUCTION OR PUBLICATION OF

THIS DRAWING BE MADE AND NO ARTICLE
BE MANUFACTURED OR ASSEMBLED IN
PURPOSE
RELEASE STATUS
DATE SIGNATURE
MECGALE DUST CONVEYING SYSTEM
(PLANT-2)
FOR APPROVAL
ACCORDANCE WITH THIS DRAWING WITHOUT
PRIOR WRITTEN CONSENT. THIS PROHIBITION
FOR TENDER ONLY
CIVIL/STR.

CONST
MANF/
IS A TERM OF ANY CONTRACT RELATING
TO THIS DRAWING UNAUTHORISED USERS FOR MECH. DESIGNED P.KATRE DRAWING No. DATE
WILL BE PROSECUTED UNDER THE COPYRIGHT ELECT. DRAWN P.KATRE MPPL-E2308/304B 20/09/2021
S.No. DESCRIPTION DWG.No. No. DATE DESCRIPTION BY CHD. APD. ACT 1957 AND THE DESIGN ACT 1911.''
THIS DRAWING HAS BEEN APPROVED BY CHECKED R.RUNGHE REVISION No. SCALE
CONSULTANTS/PURCHASERS LETTER
REFERENCES REVISIONS No. DT. APPROVED R.RUNGHE SHEET 2 OF 3 NTS

6 5 4 3 2 1
PAPER SIZE : A4 COMP FILE : E2308/304B_GA of PLC Control Panel_R0
 6 5 4 3 2 1

ALL DIMENSIONS ARE IN mm.

PLEASE ASK IF ANY DOUBT.

COMPONENT DETAILS:-

D
AC BUS DC BUS
PS1 :- POWER SUPPLY 24V DC / 6.2A

STD

PS1
CPU :- CPU ST60 , DC/DC/DC with 36DI/24 DO.
RB1.....RB3 :- 8CH. RELAY BORAD 1C/O
CPU ST60, 36DI & 24DO
SIEMENS
ST 60
DI/DO2 DO3
1M.......15M :- MINIATURE CIRCUIT BRAKER FOR 230V AC UPS SUPPLY.
1MAC :- MINIATURE CIRCUIT BRAKER FOR 230V AC NON UPS SUPPLY.
1MDC.....14 :- MINIATURE CIRCUIT BRAKER FOR 24V DC
1M ..........................................15 1MAC 1MDC ......................................14 X31 :- UTILITY SOCKET
TDI :- DIGITAL INPUT TERMINAL STRIP
2 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 2 4 2 2 2 2 2 2 2 2 2 2 2 2 2

TDO :- DIGITAL OUTPUT TERMINAL STRIP

1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1

X31
1TB :- UPS SUPPLY 230V AC TERMINAL STRIP
1TDO 1TDO
2TB :- NON-UPS SUPPLY 230V AC TERMINAL STRIP
1TDO

C
3TB :- 24V DC SUPPLY TERMINAL STRIP
4TB :- TERMINAL STRIP FOR DIGITAL OUTPUT TO FIELD
RB1 RB2 RB3
1TB1,2,3 :- MAIN INCOMING SUPPLY TERMINAL

1TB 4TB 1TDI 3TB

INTERNAL WIRING DETAILS:-

1TB
a) AC POWER SUPPLY : RED/BLACK
2TB
2TDI b) DC POWER SUPPLY : ORANGE / WHITE
c) INPUT MODULE : BLUE
d) OUTPUT MODULE : YELLOW
e) LOGIC : GRAY
f) EARTH : YELLOW-GREEN
g) TERMINAL : SCREW TYPE RAIL MOUNTED 2.5sq mm 2.5mm

FRONT MOUNTING PLATE DETAILS BRAVO SPONGE IRON PVT. LTD., KOLKATA (WB)
D.P.P. DUST CONVEYING SYSTEM FROM ESP HOPPERS, MULTI-CYCLONE HOPPER,
BENTONITE AND LIME CONVEYING SYSTEM TO DUST STORAGE SILO AND BINS.

TITLE :

A MIMIC DIAGRAM OF A

``NO REPRODUCTION OR PUBLICATION OF

THIS DRAWING BE MADE AND NO ARTICLE
BE MANUFACTURED OR ASSEMBLED IN
PURPOSE
RELEASE STATUS
DATE SIGNATURE
MECGALE DUST CONVEYING SYSTEM
(PLANT-2)
FOR APPROVAL
ACCORDANCE WITH THIS DRAWING WITHOUT
PRIOR WRITTEN CONSENT. THIS PROHIBITION
FOR TENDER ONLY
CIVIL/STR.

CONST
MANF/
IS A TERM OF ANY CONTRACT RELATING
TO THIS DRAWING UNAUTHORISED USERS FOR MECH. DESIGNED P.KATRE DRAWING No. DATE
WILL BE PROSECUTED UNDER THE COPYRIGHT ELECT. DRAWN P.KATRE MPPL-E2308/304B 20/09/2021
S.No. DESCRIPTION DWG.No. No. DATE DESCRIPTION BY CHD. APD. ACT 1957 AND THE DESIGN ACT 1911.''
THIS DRAWING HAS BEEN APPROVED BY CHECKED R.RUNGHE REVISION No. SCALE
CONSULTANTS/PURCHASERS LETTER
REFERENCES REVISIONS No. DT. APPROVED R.RUNGHE SHEET 3 OF 3 NTS

6 5 4 3 2 1
PAPER SIZE : A4 COMP FILE : E2308/304B_GA of PLC Control Panel_R0