Project Proposal On Cloth Hanger With Wood

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LUMAME TECHNIQUE AND VOCATIONAL TRAINING COLLEGE (TVET)

TECHNOLOGY PROPOSAL

TITLE: - CLOTH HANGER WITH WOOD TECNOLOGY

Prepared by:- Amarech Chanyalew

Dejen jemal

November 2013 E.C


Table of Contents pages
1. Introduction...................................................................................................................................1
2. Value chain of the technology.......................................................................................................2
2.1 GTP targeted sector, sub sector...................................................................................................2
2.2 objective......................................................................................................................................2
2.2.1 general objective...................................................................................................................2
2.2.2 Specific Objectives:..............................................................................................................2
2.3 Figure and facts...........................................................................................................................3
2.4 Value chain for cloth hanger with wood technology (AS IS).......................................................4
2.5 value chain benchmark for cloth hanger with wood....................................................................5
2.6 value chain for cloth hangar with wood (GAP)...........................................................................6
2.7 Identified Technologies...............................................................................................................7
2.8 fish bone diagram........................................................................................................................8
2.9 The change that comes from bench mark.....................................................................................8
2.10 results that comes from bench marking......................................................................................9
2.11. evaluation of value chain analysis............................................................................................9
2.12 planning...................................................................................................................................10
3. Feasibility analysis......................................................................................................................11
4. The benefit of the technology......................................................................................................13
5. Operation of the technology........................................................................................................13
6. Tools and Equipment Needed..........................................................................................................13
7.Materials identified in scientific way................................................................................................13
8.Manufacturing process.....................................................................................................................13
9. Bill of materials...............................................................................................................................14
From the above table one MDF wood buying in 900 birrs. This MDF can make 80 cloth hangers and
the cost of one MDF hanger is 11.25 birr. One package of the glass paper buys in 25birr. But the cost
of one piece of the glass paper is 2birr and one gallon of the cloth hanger color is 40 birr .the color
cost of one MDF wood cloth hanger require 5 birr and the cost of one hook wire is 2 birr. The cost of
one paint brush is 15 birr. This brush can paint 80 cloth hangers and the cost of paint brush to paint
one cloth hanger is 0.18 cent. This cloth hanger with wood used Jackson machine. This machine
exists in the work place therefore the machine did not buy to produce this cloth hanger product. In
general, the cost of one cloth hanger with wood will be: -...................................................................15
10. Cost Estimation.............................................................................................................................15
11. Assembling Process.......................................................................................................................16
12. Maintenance............................................................................................................................16
11. Engineering drawing................................................................................................................16
1. Introduction

Cloth hanger with wood technology is a technology that used to hang clothes like shirt ,t-shirt,
trouser, coat and any type of fabric and to promote import substitution by producing
standardized products for garment workers.

The present cloth hanger way is performed only by stretch rob using wire, plastic and carton
ashangulit rather than using tools or technology. So that this cloth hanger technology method is
the plastic is broken easily, the wire also shrinks and penetrate fabrics. there for to reduce those
problems I will design the cloth hanger with wood technology.

The cloth hanger with wood technology developed to enhance clothes hanger system because
this technology is attractive when it hangs clothes. The technology will great relief to the
enterprises. This technology developing to increase the cloth hanger system, which fully work in
easy way. The technology gives as an overview of the entire enterprises in short interval time
and will be also great help to those enterprises in the whole cloth hanger procedure by their
traditional cloth hanging system.

This technology provides for the enterprises to produce it in easy way and sell it for others and
get great income for their enterprise and also enhance cloth hanger in working Place.

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2. Value chain of the technology
2.1 GTP targeted sector, sub sector
1. agriculture
2. Industrial
2.1 Textile and garment

Cloth hanger with wood technology

2.2 Leather
2.3 Chemical manufacturing
2.4 Agro processing
2.5 Sugar production
2.6 metal engineering
3. economic infrastructure
4. health
5. Culture, Tourism & Sport
6. Trade
7. mining
8. social affairs

2.2 objective

2.2.1 general objective


The general objective of this technology changes traditional cloth hanging system to tool hanger
system with wood.

2.2.2 Specific Objectives:


 To analyze and gather information about the traditional cloth hang system
 To support local and globally competitive
 To supply the technology to the community with locally made cloth hanger
 To substitute imported products by coping producing quality and thereby
reducing the entrance of foreign products from abroad
 To use easily
 To Increases productivity.

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 To attract customers
 To comfort for fabrics to hang

2.3 Figure and facts


In Ethiopia In china

Use plastic to hang cloth Use modern cloth hander tools with
wood in much amount

Use rob to hang cloth Use beautiful plastic ashangulit to hang


cloths

Use wire to hang cloth -

Use nail to hang cloth -

No Country name Unit by%

1 China 70%

2 Dubai 64%

3 Taland 51%%

4 USA 40%

5 Japan 27%

6 Ethiopia 2%

Top five countries which produces cloth hanger

1. China
2. Dubai
3. USA
4. Taland
5. japan

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2.4 Value chain for cloth hanger with wood technology (AS IS)

Input/raw assemble finishing marketing


material

rob Stretch rob Poor selling


Knead the
rob, wire
carton and
post on the
wire plastic
Poor selling
ashangulit
nail, carton
imprison the
nail rob on the
Kick nail on nail
No promotion
the wall
Carton
ashingulit
Legend

Main chain

Sub chain

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2.5 value chain benchmark for cloth hanger with wood

Raw materials cutting Joint/assemble finishing marketing

Measure Join spare soften Whole sales


MDF spare parts parts
Sales team

Modern Drill MDF


Hook wire cutting painting
system
Online sales
Connect the
Glass paper hook wire to
MDF

Machines(layin Retail
,split) stores

brush Legend

Main chain
color
Sub chain

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2.6 value chain for cloth hangar with wood (GAP)

inspiration creation Production Finishing marketing

idea Product Product Online sales


painting
design development

Material marketing attractiveness


selection sizing

Quality
Advanced assurance Production Comfort for
information management fabrics

Cloth Legend
Quality
assurance hanger with
wood Title of Tech

Main chain

gap

Sub chain

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2.7 Identified Technologies
Techno ware human ware Info ware Orga ware Kaizen

Use of better- Method Productivity Kaizen TTLM occupational


quality improvemen report for standards
Furniture
materials t benchmark
working places  Organizatio
n
Computerize training for Communicatio CAD expert
 Waste
d (CAD) enterprise n of time centers
production
system standards
Productivity
Productivity Generation of Furniture
monitoring productivity centers/furnitur
report e working place

Identify Qualified Manual, media Internet caffe


source of skill workers centers/wifi
technology

Improvement Defect
in cutting prevention
quality

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2.8 fish bone diagram

2.9 The change that comes from bench mark


NO Indicators Measurement AS IS Bench mark

1 Knowledge and skill raising Ability low Very good

2 Provision of input Amount Not complete complete

3 Material management Skill poor excellent

4 Finishing capacity and speed Time taken high low

2.10 results that comes from bench marking


no Output income Impact

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1 Increase cloth hanger production  Economically Price involvement
develop
Reduce jobless power
universally
 Job opportunity
 Attractive for
customers

2 Quantity Customer satisfaction Economically impact


to local market
active and qualitative production

2.11. evaluation of value chain analysis


 enhance cloth hanger production globally

 increase cloth hanger consumption

 Market barriers during fasting period

 decrease problem of cloth hanger

Constraints contributing to these facts are: -

 Inadequate technological inputs

 Inadequate using of cloth hanger tools

 Poor marketing network

 Cultural and traditional practices in hanging of clothes

 Poor in production of cloth hanger machines

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2.12 planning
 Identify technologies

 Discuses with partners and others

 Acquire technologies

 Make the design of selected technology

 Manufacture the technologies- 100% copy

 Give continues extension service about cloth hanger production.

 Test proto type

 Prepare drawing

 Prepare proto type

2.13. Identified technologies and respective sectors responsibility

Techno ware Sector Sub sector

1.Open house Economy infrastructure Building construction


2. Confined house Industry development Manufacturing
   surveying and drafting

3.MDF cutter
4.brush
5. wire Industry Manufacturing
6.color painter Development
7. furniture house
8.laying machine

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3. Feasibility analysis
Feasibility analysis the technology contains the following sub titles:

A. From economic point of view

The repair period of the technology may be performed in 4 years and the cost of the
technology payed about 30 birr. In addition to this there is no the same technology to this
technology to developed. To ensure that the selected technology can be copied and
adapted 100 percent. during the development of the technology the supply spare parts are
available in our country highly.

B. From Technical point of view

The operational methods and the potential change come from the technology was assessed by
knowledgeable and skill full persons. The selected technology is checked its realistic or
productivity. any necessary raw materials needed for the technology, such as spare parts, repair
equipment, product quality gauges were evaluated. The technology has no any influence in the
environment. there is clearly set up of control mechanisms to ensure that they have no relevant
information in relation to their environmental impact. The raw materials needed for the
production of the technology are available in the country, make sure they are also available in
our surrounding.

C. In terms of security

The selection and determination of the technology those are not dangerous to the country
according to the financial issues rather than it is designed by in simple expense. the
technology used free from any contamination. Not only this the technology is not used
variety of chemical substances will be implement expertise of the stakeholders in the country
control and defense mechanism. The chosen technology should not be made in violation of
international agreements signed by the country and also it is not endangering the country
national interest and security information system.

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D. In terms of productivity

The chosen technology really increase productivity in the form of attract customers vision ,
simple to work, designed by simple raw materials, no wastage of energy and also a man can do
more works than the previous one in this technology by 78% comparing to the current cloth hang
system. On the other hand, there was reduction of production cost and reducing waste on the raw
materials to design the technology.

E. In terms of product quality

The quality deficit that occur when we use the old cloth hanger system is the cloth was
not hanging in a means of attractive because we use the rob, nail to hang cloth and other
wires to hang it. But now we use cloth hanger technology with wood to hang clothes
perfectly and this technology increase the quality of product.

F. In terms of energy

The energy required to use the technology is very low, any user of the technology cannot
take out a lot of energy because the technology is simple and easy to use. In addition to
this the technology is moveable from place to place, so no need of much amount of
energy during transportation.

G. In terms of price

The materials needed for this technology is not imported from foreign countries because
materials available in our surrounding with simple price. The cost of working the
technology in the country is very low cost and the expense to design the technology is
also reduce in half. The operating cost of the technology like electricity and fuel
consumption is very low. If the technology is would be failed the maintenance cost is
very easy and maintained in short period of time and no need of transportation because
every individual can transport the technology with his/her hand easily.

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4. The benefit of the technology
The main benefit or advantage of this technology is to hang shirts, t-shirt coat and any
type of fabric in a good manner in appropriate time-frame without loss of a lot of energy
and attract the customers.

5. Operation of the technology


 The operation of the technology are:-
1. Put the cloth on the cloth hanger
2. Hang the cloth hanger over any other hangers
3. If all went well, you should have a perfectly cloth hanger in a fraction of time.

6. Tools and Equipment Needed


No equipment &tools Unit quantity

1 Hook Wire 1

2 Paint brush 1

3 MDF wood 1

4 Glass paper 1

5 Jackson machine 1

7.Materials identified in scientific way


The selected equipment’s for the technology is based on function, safety, cost, manufacturability,
marketability, rust resistance etc.

8.Manufacturing process
1. Select raw material
 The materials for this project are MDF wood. More specifically, you need three
pieces of corrugated MDF that are at least 7 inch by 17 inches each. I found piece of
the appropriate size in the form of triangle shipping that I had in my garage.

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2. Cut the MDF to size
 You need three rectangles of MDF to form the base of the hanger board. The
dimension of the MDF pieces will determine the dimension of the cloth hang. 7inch
by 17 inches the dimension that is commonly used in department stores for large
cloth hang
 Alternatively, you can just hang cloth to whatever size that you prefer and use that as
a template.
3. Tape the panels together
 Layout the panels in a grid of three wide by two high as shown in the picture. Space
them out so that there is the gab of about ¼ inch between them. This gap lets the
panels easily fold and move while in use.
 On both the front and back sides, tape each of the panels on the top row to each of
the panels that are adjacent to them as shown in the picture. Then your shirt folding
board is complete.
4. Joint the part
 To combine the necessary parts of the project in specific sequence.
5. Paint and finishing the project
 After finishing of combining those project parts we will painting the close folding
tool and finish it.
6. Use the cloth hanger

9. Bill of materials
7. N Material measurement Unit quantity Unit cost Total Cost
O Description (Birr) (Birr

1 MDF Meter/inch 1 900 900

2 Hook Wire number 1 2 2

3 Glass paper package 1 25 25

4 Color gallon 1 40 40

5 Paint brush number 1 15 15


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6 Jack so machine number 1 - -

total 982 birr

From the above table one MDF wood buying in 900 birrs. This MDF can make 80 cloth hangers
and the cost of one MDF hanger is 11.25 birr. One package of the glass paper buys in 25birr. But
the cost of one piece of the glass paper is 2birr and one gallon of the cloth hanger color is 40
birr .the color cost of one MDF wood cloth hanger require 5 birr and the cost of one hook wire
is 2 birr. The cost of one paint brush is 15 birr. This brush can paint 80 cloth hangers and the cost
of paint brush to paint one cloth hanger is 0.18 cent. This cloth hanger with wood used Jackson
machine. This machine exists in the work place therefore the machine did not buy to produce this
cloth hanger product. In general, the cost of one cloth hanger with wood will be: -

One MDF wood=11.25 birr

one hook wire=2birr

one paint brush=0.18 cent

one piece of glass paper=2

one MDF cloth hanger require color=5birr

so that the total material cost of the technology =20.43 birr

labor cost (10% of material cost) =2.043 birr

total technology unit cost=22.473

10. Cost Estimation


The estimated cost of the technology is about 30 birrs. But the cost of the technology imported
from china is about 40 ETB.

11. Assembling Process


 Measure and cut MDF wood work piece according to its dimension.

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 Drill the MDF wood with drilling machine.

 Sanding the MDF with the glass paper

 Insert and connect the hook wire to the hole of the MDF.

 Painting the cloth hanger wood with color

Disassembling

There is disassembling the hook wire by rotating it in anticlockwise.

12.Maintenance
When we use this technology there will be failures of the technology. During this time, it is
maintained to use it over and over again in our home or our business area. Therefore, to maintain
the technology there is no need of much amount of materials and technical skill any one can
maintain easily. If the user of the technology cannot maintain the technology easily, he/she
maintained it with few costs by the professionals of this technology.

11.Engineering drawing
3D drawing

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Conclusion
This technology importance for lumame and around lumame city add the skill and
competent local and international market for small and medium enterprises and
trainees. Generally the tecnology make quality product suitable, marketable and
profitable.

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The final advantage of the shirt, T-shirt folding machine as below

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