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Xperia Z3+ - 1295-7193 - Working Instructions - Mechanical - Rev1
Xperia Z3+ - 1295-7193 - Working Instructions - Mechanical - Rev1
Xperia Z3+ - 1295-7193 - Working Instructions - Mechanical - Rev1
- mechanical -
1295-7193 Rev 1
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CONTENTS
1 Exterior Views ................................................................................. 6
1.1 E6553/E6533 ......................................................................................... 6
2 Tools ................................................................................................ 7
3 Disassembly.................................................................................... 9
3.1 Tray Combo(E6553)/Tray Dual Nano SIM DS(E6533) ....................... 10
3.2 Adhesive Battery C (a) and Panel Rear (b) ....................................... 11
3.3 Sheet Shade 3LED ............................................................................. 14
3.4 Main Camera ....................................................................................... 14
3.5 Antenna Diversity............................................................................... 16
3.6 Light Guide 3LED ............................................................................... 17
3.7 Chat Camera ....................................................................................... 17
3.8 Main PBA ............................................................................................ 18
3.9 Top Flex module................................................................................. 21
3.10 Holder Jack ......................................................................................... 21
3.11 Antenna WLAN ................................................................................... 22
3.12 RF Cable ............................................................................................. 22
3.13 Vibrator (a) and Adhesive Vibrator (b) .............................................. 23
3.14 Adhesive Battery A (a) and Adhesive Battery B (b) and Battery (c) 25
3.15 Cushion Battery Side ......................................................................... 25
3.16 Cushion Battery Bottom .................................................................... 26
3.17 Spacer Battery .................................................................................... 26
3.18 Holder Vibrator & Sub PBA ............................................................... 26
3.19 Plate speaker ...................................................................................... 28
3.20 Loudspeaker & Cap Speaker Sub Assy............................................ 28
3.21 Relay_L Flex module (a) and Adhesive Shield FPC LCD (b) ........... 29
3.22 Sheet Conductive Relay U (a) and Relay_U Flex module (b) .......... 31
3.23 Sheet Conductive Relay U (a) and Shield FPC LCD Sub Assy (b)
and Display Frame Assy (c)............................................................... 34
4 Replacement ................................................................................. 36
4.1 Adhesive Battery A (E6553) ............................................................... 36
4.2 Adhesive Battery A DS (E6533) ......................................................... 36
4.3 Adhesive Battery B ............................................................................ 36
4.4 Adhesive Battery C ............................................................................ 36
4.5 Adhesive Shield FPC LCD ................................................................. 37
4.6 Adhesive Vibrator .............................................................................. 37
4.7 Antenna Diversity............................................................................... 37
4.8 Antenna WLAN ................................................................................... 37
4.9 Battery................................................................................................. 38
4.10 Chat Camera ....................................................................................... 38
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4.11 Cushion Battery Bottom .................................................................... 38
4.12 Cushion Battery Side ......................................................................... 38
4.13 Holder Jack ......................................................................................... 39
4.14 Holder Vibrator ................................................................................... 39
4.15 Light Guide 3LED ............................................................................... 39
4.16 Main Camera ....................................................................................... 39
4.17 Panel Rear .......................................................................................... 40
4.18 Plate Speaker...................................................................................... 40
4.19 Relay_L Flex module.......................................................................... 40
4.20 Relay_U Flex module ......................................................................... 40
4.21 RF Cable ............................................................................................. 41
4.22 Sheet Conductive Relay U ................................................................. 41
4.23 Sheet Shade 3LED ............................................................................. 41
4.24 Shield FPC LCD Sub Assy ................................................................. 41
4.25 Spacer Battery .................................................................................... 42
4.26 Top Flex module................................................................................. 42
4.27 Tray Combo (E6553)/ Tray Dual Nano SIM DS (E6533) .................... 42
4.28 Vibrator ............................................................................................... 42
4.29 Display Frame Assy (E6553).............................................................. 43
4.30 Display Frame Assy DS (E6533) ........................................................ 43
4.31 Adhesive WP Audio Jack .................................................................. 44
4.32 Adhesive WR Panel Rear ................................................................... 45
4.33 Audio Jack and Spacer Audio Jack .................................................. 47
4.34 Cap Mic 1st Sub Assy ........................................................................ 49
4.35 Cap SIM/SD ......................................................................................... 50
4.36 Cap Speaker Sub Assy ...................................................................... 52
4.37 Conduction Tape DS (E6533) ............................................................ 53
4.38 Cushion BTB L ................................................................................... 54
4.39 Cushion BTB S ................................................................................... 56
4.40 Cushion Flash .................................................................................... 58
4.41 Cushion Sub Camera Rear ................................................................ 59
4.42 Cushion Vibrator ................................................................................ 60
4.43 Gasket Conductive Relay-U............................................................... 61
4.44 Graphite Camera ................................................................................ 62
4.45 Holder Chat Camera ........................................................................... 63
4.46 Holder Main Camera........................................................................... 64
4.47 Label MoP (E6553) ............................................................................. 65
4.48 Label MoP DS (E6533)........................................................................ 68
4.49 Loudspeaker and Adhesive WR Speaker ......................................... 71
4.50 NFC antenna ....................................................................................... 73
4.51 RF Top................................................................................................. 75
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4.52 Screen Protector Front ...................................................................... 76
4.53 Sheet Battery ...................................................................................... 77
4.54 Sheet Conductive Plate A .................................................................. 78
4.55 Sheet Conductive Plate B .................................................................. 79
4.56 Sheet Guide MoP (E6553) .................................................................. 80
4.57 Sheet Guide MoP DS (E6533) ............................................................ 81
4.58 Sheet Lid BB ....................................................................................... 82
4.59 Sheet Slider MoP (E6553) .................................................................. 83
4.60 Sheet Slider MoP DS (E6533) ............................................................ 85
4.61 Sheet WR Mic 1st ............................................................................... 87
4.62 Shield Camera .................................................................................... 88
4.63 Sub PBA.............................................................................................. 89
4.64 Thermal MSM ...................................................................................... 91
4.65 Top Speaker, Adhesive WR Receiver and Cushion Aco ................. 92
4.66 Water indicator ................................................................................... 94
4.67 Board Swap – Replacement (E6553) ................................................. 95
4.68 Board Swap – Replacement (E6533) ................................................. 95
4.69 Board Swap – Change Label ............................................................. 95
4.70 Board Swap – Customize of Software .............................................. 96
5 Reassembly................................................................................... 97
5.1 Display Frame Assy (a) and Shield FPC LCD Sub Assy (b) and
Sheet Conductive Relay U (c)............................................................ 98
5.2 Sheet Conductive Relay U (a) and Relay_U Flex module (b) ........ 100
5.3 Adhesive Shield FPC LCD (a) and Relay_L Flex module (b) ......... 102
5.4 Loudspeaker & Cap Speaker Sub Assy.......................................... 103
5.5 Plate speaker .................................................................................... 104
5.6 Holder Vibrator & Sub PBA ............................................................. 105
5.7 Spacer Battery .................................................................................. 106
5.8 Cushion Battery Bottom .................................................................. 106
5.9 Cushion Battery Side ....................................................................... 107
5.10 Adhesive Battery A (a) Adhesive Battery B (a) and Battery (b) .... 107
5.11 Adhesive Vibrator (a) and Vibrator (b) ............................................ 108
5.12 RF Cable ........................................................................................... 109
5.13 Antenna WLAN ................................................................................. 111
5.14 Holder Jack ....................................................................................... 111
5.15 Top Flex module............................................................................... 111
5.16 Main PBA .......................................................................................... 111
5.17 Chat Camera ..................................................................................... 113
5.18 Light Guide 3LED ............................................................................. 113
5.19 Antenna Diversity............................................................................. 114
5.20 Main Camera ..................................................................................... 114
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5.21 Sheet Shade 3LED ........................................................................... 116
5.22 Adhesive Battery C (a) and Panel Rear (b) ..................................... 116
5.23 Tray Combo(E6553)/Tray Dual Nano SIM DS(E6533) ..................... 118
6 Revision History ......................................................................... 119
Always firstly disconnect the Battery FPC BtB connector to cut off power supply when the Sub
Antenna Assy is disassembled.
Always finally connect the Battery FPC BtB connector before the Sub Antenna Assy is
reassembled.
If there are no special indications of ‘E6553’ or ‘E6533’, E6553 and E6533 share the same repair
method as common sections, whose pictures are used with E6553. ‘E6533’ chapters or sections
use E6533 pictures.
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1 Exterior Views
1.1 E6553/E6533
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2 Tools
SPECIAL TOOLS
1. Torque Screwdriver
2. Flex Film Assembly Tool
3. Bits JCIS No.0
4. Front Opening Tool
5. Guitar Pick
For part no’s on the tools above, refer to the ‘Tools Catalogue/Matrix’!
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Tools
STANDARD TOOLS
1. Pointed Plastic Tweezers
2. Blunt-tip Tweezers
3. Suction cup
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3 Disassembly
The E6553/E6533 disassembly is done in the following
order:
1. Tray Combo(E6553)/Tray Dual Nano SIM DS(E6533)
2. Adhesive Battery C (a) and Panel Rear (b)
3. Sheet Shade 3LED
4. Main Camera
5. Antenna Diversity
6. Light Guide 3LED
7. Chat Camera
8. Main PBA
9. Top Flex module
10. Holder Jack
11. Antenna WLAN
12. RF Cable
13. Vibrator (a) and Adhesive Vibrator (b)
14. Adhesive Battery A (a) and Adhesive Battery B (b) and
Battery (c)
15. Cushion Battery Side
16. Cushion Battery Bottom
17. Spacer Battery
18. Holder Vibrator & Sub PBA
19. Plate speaker
20. Loudspeaker & Cap Speaker Sub Assy
21. Relay_L Flex module (a) and Adhesive Shield FPC
LCD (b)
22. Sheet Conductive Relay U (a) and Relay_U Flex
module (b)
23. Sheet Conductive Relay U (a) and Shield FPC LCD
Sub Assy (b) and Display Frame Assy (c)
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Disassembly
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Disassembly
Gently slide the Guitar Pick along to release the sides of the
Panel Rear as shown in picture.
Note! Start in the middle of the right long side and then
slide to top side only!
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Disassembly
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Disassembly
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Disassembly
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Disassembly
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Disassembly
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Disassembly
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Disassembly
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Disassembly
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Disassembly
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Disassembly
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Disassembly
3.12 RF Cable
Disconnect RF Cable connector by using the Front Opening
Tool.
Do not damage components on the Main PBA!
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Disassembly
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Disassembly
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Disassembly
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Disassembly
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Disassembly
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Disassembly
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Disassembly
Release the Loudspeaker & Cap Speaker Sub Assy from its
cavity.
Remove it.
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Disassembly
Release the Cap Mic 1st Sub Assy from its cavity as shown
in picture.
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Disassembly
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Disassembly
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Disassembly
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Disassembly
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Disassembly
Release the Shield FPC LCD Sub Assy from this side as
shown in picture.
Release the Shield FPC LCD Sub Assy from the other side
as shown in picture.
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4 Replacement
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Replacement
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Replacement
4.9 Battery
Follow the 3.1 – 3.8 and 3.14 Disassembly instructions!
Prepare a new Battery.
Follow the 5.10 and 5.16 – 5.23 Reassembly instructions!
After disassembly, make a blue dot beside SONY logo, if
the Battery inspection is ok, then make a red dot beside
the blue dot as shown in picture. In this case this Battery
can be reused once.
If the Battery inspection is NOT ok, such as battery
corner deformed, protection film damaged, cell
lamination exposed, battery punctured or battery
bubbled, etc, scrap immediately!
If both blue and red dots are detected on the Battery,
scrap immediately!
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Replacement
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Replacement
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Replacement
4.21 RF Cable
Follow the 3.1 – 3.12 Disassembly instructions!
Prepare a new RF Cable.
Follow the 5.12 – 5.23 Reassembly instructions!
The difference of E6553 and E6533 disassembly and
reassembly method of this part are in the disassembly
and reassembly related chapters.
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Replacement
4.28 Vibrator
Follow the 3.1 – 3.13 Disassembly instructions!
Prepare a new Vibrator.
Follow the 5.11 – 5.23 Reassembly instructions!
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Replacement
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Replacement
4.31 Adhesive WP Audio Jack
REMOVAL
INSTALLATION
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Replacement
4.32 Adhesive WR Panel Rear
REMOVAL
INSTALLATION
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Place the Upper Part of the fixture and press by hand for 10
seconds.
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Replacement
4.33 Audio Jack and Spacer Audio Jack
Follow the 3.1 – 3.8 and 3.10 – 3.11 Disassembly
instructions!
Prepare a new Audio Jack and Spacer Audio Jack.
Follow the 4.31 Installation instructions!
Follow the 5.13 – 5.14 and 5.16 – 5.23 Reassembly
instructions!
Noise Cancelling Calibration must be performed for all
replaced units; 1289-2983 Trouble Shooting Application
– mechanical.
REMOVAL
Push the Audio Jack hole to detach the Audio Jack by using
the Front Opening Tool as shown in picture.
Note! Do not damage the cosmetic parts.
INSTALLATION
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Replacement
4.34 Cap Mic 1st Sub Assy
REMOVAL
Detach the Cap Mic 1st Sub Assy and the Sheet WR Mic 1st
with the Front Opening Tool.
Scrap! Not to be reused!
Be careful! Do not damage the Relay_L Flex module.
Make sure all remaining adhesive residue on the FPC
have been removed!
INSTALLATION
Attach a new Cap Mic 1st Sub Assy in alignment with the
shape of FPC as shown in picture.
Note the correct orientation of the Cap Mic 1st Sub
Assy.
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Replacement
4.35 Cap SIM/SD
REMOVAL
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INSTALLATION
Insert the Cap SIM/SD to the bottom and then close the Cap
SIM/SD.
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Replacement
4.36 Cap Speaker Sub Assy
REMOVAL
INSTALLATION
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Replacement
4.37 Conduction Tape DS (E6533)
REMOVAL
INSTALLATION
1295-7193 Rev 1
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Replacement
4.38 Cushion BTB L
REMOVAL
INSTALLATION
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Replacement
4.39 Cushion BTB S
REMOVAL
INSTALLATION
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Replacement
4.40 Cushion Flash
REMOVAL
INSTALLATION
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Replacement
4.41 Cushion Sub Camera Rear
REMOVAL
INSTALLATION
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Replacement
4.42 Cushion Vibrator
REMOVAL
INSTALLATION
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Replacement
4.43 Gasket Conductive Relay-U
REMOVAL
INSTALLATION
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Replacement
4.44 Graphite Camera
REMOVAL
INSTALLATION
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Replacement
4.45 Holder Chat Camera
REMOVAL
INSTALLATION
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Replacement
4.46 Holder Main Camera
REMOVAL
INSTALLATION
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Replacement
4.47 Label MoP (E6553)
REMOVAL
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Read the back side of the old Label MoP and/or write the
information into the ‘Label Print Solution’ program before
removal.
Carefully remove the back side of the Label MoP by using the
Flex Film Assembly Tool.
Scrap! Not to be reused!
INSTALLATION
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Replacement
4.48 Label MoP DS (E6533)
REMOVAL
1295-7193 Rev 1
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Read the back side of the old Label MoP DS and/or write the
information into the ‘Label Print Solution’ program before
removal.
Carefully remove the back side of the Label MoP DS by using
the Flex Film Assembly Tool.
Scrap! Not to be reused!
INSTALLATION
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Replacement
4.49 Loudspeaker and Adhesive WR Speaker
REMOVAL
INSTALLATION
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Replacement
4.50 NFC antenna
REMOVAL
INSTALLATION
Place a new NFC antenna with its protection film onto the
Rear Panel Adhesive alignment fixture (Bottom Part).
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Place the Upper Part of the fixture and press by hand for 10
seconds.
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Replacement
4.51 RF Top
REMOVAL
INSTALLATION
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Replacement
4.52 Screen Protector Front
REMOVAL
INSTALLATION
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Replacement
4.53 Sheet Battery
REMOVAL
INSTALLATION
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Replacement
4.54 Sheet Conductive Plate A
REMOVAL
INSTALLATION
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Replacement
4.55 Sheet Conductive Plate B
REMOVAL
INSTALLATION
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Replacement
4.56 Sheet Guide MoP (E6553)
REMOVAL
INSTALLATION
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Replacement
4.57 Sheet Guide MoP DS (E6533)
REMOVAL
INSTALLATION
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Replacement
4.58 Sheet Lid BB
REMOVAL
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Replacement
4.59 Sheet Slider MoP (E6553)
REMOVAL
INSTALLATION
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Replacement: Sheet Slider MoP (E6553)
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Replacement
4.60 Sheet Slider MoP DS (E6533)
REMOVAL
INSTALLATION
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Replacement: Sheet Slider MoP DS (E6533)
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Replacement
4.61 Sheet WR Mic 1st
REMOVAL
INSTALLATION
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Replacement
4.62 Shield Camera
REMOVAL
INSTALLATION
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Replacement
4.63 Sub PBA
REMOVAL
Remove it.
INSTALLATION
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Replacement: Sub PBA
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Replacement
4.64 Thermal MSM
REMOVAL
INSTALLATION
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Replacement
4.65 Top Speaker, Adhesive WR Receiver and
Cushion Aco
REMOVAL
INSTALLATION
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Replacement: Top Speaker, Adhesive WR Receiver and
Cushion Aco
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Replacement
4.66 Water indicator
REMOVAL
INSTALLATION
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Replacement
4.67 Board Swap – Replacement (E6553)
CHANGE LABEL
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Replacement
4.70 Board Swap – Customize of Software
CUSTOMIZE OF SOFTWARE
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5 Reassembly
The E6553/E6533 reassembly is done in the following order:
1. Display Frame Assy (a) and Shield FPC LCD Sub Assy
(b) and Sheet Conductive Relay U (c)
2. Sheet Conductive Relay U (a) and Relay_U Flex module
(b)
3. Adhesive Shield FPC LCD (a) and Relay_L Flex module
(b)
4. Loudspeaker & Cap Speaker Sub Assy
5. Plate speaker
6. Holder Vibrator & Sub PBA
7. Spacer Battery
8. Cushion Battery Bottom
9. Cushion Battery Side
10. Adhesive Battery A (a) Adhesive Battery B (a) and
Battery (b)
11. Adhesive Vibrator (a) and Vibrator (b)
12. RF Cable
13. Antenna WLAN
14. Holder Jack
15. Top Flex module
16. Main PBA
17. Chat Camera
18. Light Guide 3LED
19. Antenna Diversity
20. Main Camera
21. Sheet Shade 3LED
22. Adhesive Battery C (a) and Panel Rear (b)
23. Tray Combo(E6553)/Tray Dual Nano SIM DS(E6533)
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Reassembly
Make sure the Shield FPC LCD Sub Assy is hooked and
the screw hole is aligned.
Then mount the Shield FPC LCD Sub Assy of this side as
shown in picture.
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Reassembly
Make sure the Shield FPC LCD Sub Assy is out of the
two metal ribs.
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Reassembly
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Reassembly
Make sure the FPC and its holder are properly installed
as shown in picture.
Insert the bottom side of side key holder of the Relay_U Flex
module into its cavity.
And then rotate to mount the side key holder as shown in
picture.
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Reassembly
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Reassembly
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Reassembly
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Reassembly
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Reassembly
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Reassembly
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Reassembly
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Reassembly
5.12 RF Cable
Press to snap the RF cable connector.
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Reassembly
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Reassembly
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Reassembly
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Reassembly
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Reassembly
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Reassembly
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Reassembly
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Reassembly
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Reassembly
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6 Revision History
Rev. Date Changes / Comments
1 2015-May-27 Initial release
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