ASSIGNMENT 2

2487216_KHOSA

By Tsundzuka Donald Khosa

MECHANICS OF SOLID SM1 2022 | MENC5012A
MECN5012A Assignment 2 2487216_Khosa

Table of Contents
1. Idealization ........................................................................................................................ 2
1.1. Problem classification ................................................................................................. 2
1.2. Physical Model .......................................................................................................... 2
1.2.1. Objective .............................................................................................................. 2
1.2.2. Assumptions......................................................................................................... 3
1.2.3. Boundary conditions ............................................................................................ 3
1.2.4. Results .................................................................................................................. 3
1.3. Preliminary Results ...................................................................................................... 4

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MECN5012A Assignment 2 2487216_Khosa

1. Idealization

1.1. Problem classification

 We are dealing with a static structural problem. We are focusing on the linear
behavior of the structure.

1.2. Physical Model

1.2.1. Objective

 To Use Ansys to solve static structural analysis problems.

 To use Ansys Mechanical to create and control mesh globally and locally to
deal with defects on our geometry mesh.
 To use a solving tool to investigate the Bench vice lead screw for deformation,
allowable stresses on the lead screw, and safety factors.
 Problem Statement:
 The lead screw is to withstand the force of 400 N applied to the lever.
 My goal is to determine the allowable working stress on the lead screw.
 The stress due to the force applied to the lever should not exceed the
yield strength of the screw’s material. Allowable stress<Syt

Figure 1

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MECN5012A Assignment 2 2487216_Khosa

1.2.2. Assumptions

Constraints are represented on the base of the fixed jaw, movable and fixed jaws
with the screw, and screw with the lever.
 Fixed jaw (The fixed jaw is fixed and supported on the base).
 Fixed jaw and the lead screw (Screw).
 Fixed jaw and Movable jaw (Frictionless support).
 Movable jaw and the screw (No separation, screw-free to rotate).
 Screw and lever (Frictionless support).
Due to the supports and the applied force, I expect allowable stress on the screw
and deformation.

1.2.3. Boundary conditions

 I will apply a point load of 400 N on the end of the lever.

 The Fixed jaw is fixed on the table.

1.2.4. Results

 Tensile stress.
 Total deformation.
 Safety factor.
 Von Mises Stress
 Shear stress.

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MECN5012A Assignment 2 2487216_Khosa

1.3. Preliminary Results

Calculation:

Lead Screw Material: Stainless steel

The load applied on the lever:

Stresses on the lead screw

VON MISES STRESS

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MECN5012A Assignment 2 2487216_Khosa

2. Modeling

Material selected

Materials Density Young’s Poisson’s Syt(Mpa) Shear

(kg/m3) Modulus(Gpa) ratio Madulus(Mpa)
Stainless 7750 193 0.31 207 470.5
steel
Structural 7850 200 0.3 200 725.34
Steel

I selected stainless steel for the lead screw and structural steel for the jaw’s body.

3. Appendix
Ansys Report