WERKZEUGMASCHINEN

Operating instructions

Operating Instructions
Radial Drill Press R 32
Part No. 101 515

R 32

-1-

WERKZEUGMASCHINEN

Operating instructions

1 SECURITY INSTRUCTION..............................................................................................................................3 2 SPECIFICATIONS..............................................................................................................................................5 3 ATTENTION........................................................................................................................................................5 4 DRIVING SYSTEM.............................................................................................................................................6 5 POWER CONNECTION....................................................................................................................................6 ..................................................................................................................................................................................6 6 LUBRICATION...................................................................................................................................................7 7 BEARINGS...........................................................................................................................................................7 8 KNOW YOUR RADIAL DRILLING MACHINE...........................................................................................8 9 PARTS.................................................................................................................................................................10

R 32

-2-

WERKZEUGMASCHINEN

Operating instructions

1 Security instruction
Operation manual For your own security read the operation manual before starting the machine. The operation manual should be kept in a secure place. You should know about how to handle the machine, its limits and its specific dangers. Keep your working place clean Disorder on your working place will result in danger. Take care that your working place is free from chips and dirt. Use only the right tools to clean your machine from chips. Keep your working place free from obstacles. Check if there are any damages at the machine Before you start the machine check the function of the security equipment. Check the function of all movable parts. All parts have to be mounted correctly. Damaged security parts should be repaired or exchanged by the after sales service. Take care about outer conditions Dont use the machine in dangerous areas. Take care, that electrical parts dont get humid or wet. Work only with a good illumination. Dont use electrical parts near flammable fluids or gas. Protect yourself from electric shock Dont remove mechanical or electrical security parts. Check if all security parts are mounted and adequately functioning. Wear only suitable clothes Dont wear large clothes, wristwatches or jewels. For your own security wear alwaysworking shoes while working. If you have long hair always wear a hairnet. While working with the machine you have to wear security glasses. If you work under dusty conditions you have to wear a dust protection-breathing mask. Keep incompetent persons away from the working area Take care, that there are no persons in your working area witch could be exposed to danger. Children and visitors should be kept in a secure distance to the working area. Keep children away from the machine. Dont let other people touch the machine or the cable of the machine. Make sure that only authorised persons can reach the workshop. Take care about the Power supply cable Before connecting the power supply cable to the wall socket ensure that the machine is switched off. Dont use the cable to pull the plug out of the socket. Take care, that there is no tensile force on the cable. Beware the power supply cable from heat, oil and sharp edges. Control the plug and the cable regular and in case of damage let it repair by the after sales service. Please control also the extension cable. Never use the machine without Protection Earth.

R 32

-3-

WERKZEUGMASCHINEN

Operating instructions

Unplug the machine If you dont use and while servicing the machine pull off the power supply plug. This is necessary because the machine should not run unintentionally and to protect you from electric shock. Beware of unintentional run Confirm that the main power switch is off while you plug in the power supply plug. Be careful with your tools Keep your tools sharp and clean to work well and secure. Follow the instructions for tool exchange and servicing. Don t forget tools inside the machine Before starting makes sure that there are no tools inside the machine which could be hurled out of the machine. Make sure, that there are no loosen parts witch could be dangerous. Take care about your hands Make sure, that tools and work pieces are securely fastened. Use only the right tools to clamp and to fasten tools and work pieces. This is more secure than to fasten the work piece with the hand, and you have two hands to handle the machine. Pay attention to your balance Take care about the position of your feed. Never climb on the machine, because dangerous injury may result from falling down or contacting moving parts. Accessories and accessory parts Only use accessories and the operation manual or the supplier specifies accessory parts witch. The use of other accessories and accessory parts may result in dangerous injury and damage the machine. Only use accessories and accessory parts for the right tasks. Electrical parts The electrical parts confirm to the determinations of electrical security. Electric specialist to prevent accidents for the user may only do mending. Cleaning solvent Before you work with cleaning solvent you should read the instruction of the fluid, to prevent accidents. Leaving the machine Never leave the machine while it is running. Alcohol, medicaments, drugs Never use the machine under influence of alcohol, medicaments or drugs Danger of fire Dont use highly inflammable fluids.

R 32

-4-

WERKZEUGMASCHINEN

Operating instructions

2 Specifications
Drilling capacity Cast Iron / Steel Tapping capacity Spindle mount Max. spindle stroke Spindle speeds Feed Spindle nose-to-foot distance Spindle center-to-column distance Arm rotation Arm swivel Table dimensions L x W x H Foot dimensions L x W x H Motor rating Dimensions L x W x H Weight 31,5mm / 25 mm 22 mm MT 3 135 mm (8) 100 1600 min-1 0.08; 0.14; 0.22 mm/rev 275 680 mm 300 720 mm 360 +/- 90 250 x 250 x 250 mm 1050 x 750 mm 0.75 kW / 400 V 1240 x 550 x 1195 mm 380 kg

3 Attention
Before operating the machine, please read the manual carefully. Acquaintance with the construction of the machine, the functions of the controls and the systems of driving and lubrication. Before starting the machine oil the lubricating point according to the given instructions on lubrication and inspect sleeve moves smoothly up down and the electric equipment is in proper condition. To avoid any impairment to the machine, you had better use the drill bit within 32 mm / 25 mm (cast iron/steel) When making adjustment of the head downwards or upwards, first loosen the lock handle of the bracket, then have the head raised or lowered on the desired position with the lifting hand lever and re-clamp the bracket. Before the head is moved level, please first loosen the locking handle of the head. Removing the head on the desired position by turning the wheel of the screw in the arm, and re-clamp the head. Before operating the machine, please read the manual carefully. Acquaintance with the function of the handles (see fig.2) Two speed change handles are changing the speeds of spindle by changing the position of the handles up to changing the tooth or out of the gear. Feed change knob is adjusting the auto-feed of the spindle. Adjusting the handle get the feeds of spindle: 0.08, 0.14, 0.22mm/r. Feed transition handle and feed handle are used to changing auto-feed and handfeed of the machine. When the feed transitioning handle on the position of tooth of the gear. The tooth comes away by push the feed handle. When the feed transitioning handle on the position of come away of the gear, the machine is handfeed only. Attention: When the machine not used, please pull the feed handle. Clamping the table on the desired position in the "T" base using the bolts and nuts. When the machine appears trouble, shut off the power and shooting trouble

R 32

-5-

WERKZEUGMASCHINEN

Operating instructions

4 Driving system
The drive of the machine is through 3 unit gears drives the spindle to revolve through splined sleeve. When a motor of 1400r/min is applied eight spindle speeds of 100, 150, 220, 330, 485, 725, 1070 and 1600r/min could be obtained. The change of spindle speeds will by changing the location of changing speed handles. There are two types of spindle feeds: hand-feed and auto-feed. When hand-feed, spindle feed by the sleeve removing by the pinion shaft. When auto-feed, transmission path is spindle gears feed gear worm , worm wheel tooth pinion shaft sleeve moving, that spindle is feed. Changing the feed speeds by pull key changing out of gear, and three feed speeds could be obtained. When operating, put the feed transition handle in the location of out of gear, and pull feed handle, and adjust feed change knob, then the feed speeds of the spindle be changed.

5 Power connection
The power supply must be in keeping with the motor (see motor name plate). It is necessary to connect motor cord with the head box before first use and what is more, the grounding wire (yellow & green) color must be lined in the earth screw near the box. Suggested that the user should connect the machine the power supply. Correctly according to the control circuit and fit delay-action fuse for short circuit protection. All earth-terminals must be well earthed before operation the machine!

R 32

-6-

WERKZEUGMASCHINEN

Operating instructions

6 Lubrication
Injecting lubricating oil into the lubricating points (see fig. 2). Down track surface may be lubricated direct. The spindle bearing and the gear shaft bearing should be greased and cleaned periodically.

7 Bearings
Item (Fig.3) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Name Single pass thrust ball bearing Single row radial ball bearing Single pass thrust ball bearing Single row radial ball bearing Single pass thrust ball bearing Type 51103 51106 51104 6206-Z 51106 6005 51103 51103 6001 6001 6003 6006 6002 6002 6006 6002 Qty 1 2 1 1 1 1 2 2 2 2 2 2 2 2 1 1

Single row radial ball bearing

R 32

-7-

WERKZEUGMASCHINEN

Operating instructions

8 Know your radial drilling machine

(See fig. 2 and fig. 3)

Fig. 2 Operating system

R 32

-8-

WERKZEUGMASCHINEN

Operating instructions

Fig. 3 Transmission system

R 32

-9-

WERKZEUGMASCHINEN

Operating instructions

9 Parts

R 32

- 10 -

WERKZEUGMASCHINEN

Operating instructions

R 32

- 11 -

WERKZEUGMASCHINEN

Operating instructions

R 32

- 12 -

WERKZEUGMASCHINEN

Operating instructions

R 32

- 13 -

WERKZEUGMASCHINEN

Operating instructions

R 32

- 14 -

WERKZEUGMASCHINEN

Operating instructions

R 32

- 15 -

WERKZEUGMASCHINEN

Operating instructions

R 32

- 16 -

WERKZEUGMASCHINEN

Operating instructions

R 32

- 17 -

WERKZEUGMASCHINEN

Operating instructions

R 32

- 18 -

WERKZEUGMASCHINEN

Operating instructions

R 32

- 19 -

WERKZEUGMASCHINEN

Operating instructions

R 32

- 20 -

WERKZEUGMASCHINEN

Operating instructions

R 32

- 21 -

WERKZEUGMASCHINEN

Operating instructions

R 32

- 22 -

WERKZEUGMASCHINEN

Operating instructions

R 32

- 23 -