Summary

Total Capital Cost [USD] 7947800

Total Operating Cost [USD/Year] 117089000
Total Raw Materials Cost [USD/Year] 105834000
Total Product Sales [USD/Year] 3289680000
Total Utilities Cost [USD/Year] 1357410
Desired Rate of Return [Percent/'Year] 20
P.O.Period [Year] 0
Equipment Cost [USD] 1108100
Total Installed Cost [USD] 3396400
 Utilities
Name Fluid Rate Rate Units Cost per Hour Cost Units
Electricity 162.691 KW 9.371002 USD/H
Cooling Water Water 10284950 BTU/H 2.303829 USD/H
Steam @165PSI Steam 8.074438 KLB/H 78.806515 USD/H
HP Steam Generation Steam 9392089 BTU/H -19.817308 USD/H
Fired Heat (1000) Steam 510754 BTU/H 2.150274 USD/H
HP Steam Steam 2308672 BTU/H 7.295404 USD/H
Steam @400PSI Steam 6.38259 KLB/H 74.740129 USD/H
 Unit operation
Name Equipment Cost [USD] Installed Cost [USD] Equipment Weight [LBS]
V-802 24200 145600 4100
E-802 8500 55000 280
R-801 147700 504200 40900
Control_Panel 0 0 0
TEE-100@TPL1 0 0 0
E-105 79100 228500 19500
MIX-101 0 0 0
E-100 99700 388300 26000
T-801 280000 786700 63190
T-802 164000 628900 28560
E-101 0 0 0
P-801 55900 96300 2900
TEE-100 0 0 0
MIX-100 0 0 0
H-801 103400 202300 13100
P-804 5200 37200 220
E-801 87000 236600 21800
P-802 53400 86800 2700
MIX-102@TPL1 0 0 0
SET-1 0 0 0
RCY-1 0 0 0
E-102 0 0 0
Installed Weight [LBS] Utility Cost [USD/HR]
19143 0
4586 0.007406
87766 -19.817308
0 0
0 0
55914 0
0 0
64590 0
133039 80.206052
88696 76.173847
0 0
7334 1.718784
0 0
0 0
24201 2.150274
3866 0.0432
58179 7.295405
5864 0.429696
0 0
0 0
0 0
0 0
 Equipment
Name Equipment Cost [USD] Installed Cost [USD]
V-802 24200 145600
E-802 8500 55000
R-801 147700 504200
Control_Panel 0 0
E-105 79100 228500
MIX-101 0 0
E-100 99700 388300

E-101 0 0
P-801 55900 96300
TEE-100 0 0
MIX-100 0 0
H-801 103400 202300
P-804 5200 37200
E-801 87000 236600
P-802 53400 86800
RCY-1 0 0
E-102 0 0
Main Tower_@T-801 99600 314300
Condenser_@T-801-cond 13500 83900
Condenser_@T-801-cond acc 13100 88700
Condenser_@T-801-overhead split 0 0
Condenser_@T-801-reflux pump 5800 36800
Reboiler_@T-801-bottoms split 0 0
Reboiler_@T-801-reb 148000 263000
Condenser_@T-802-cond 10700 72000
Condenser_@T-802-cond acc 15200 101200
Condenser_@T-802-overhead split 0 0
Condenser_@T-802-reflux pump 6400 44300
Reboiler_@T-802-bottoms split 0 0
Reboiler_@T-802-reb 38300 119800
Main Tower_@T-802 93400 291600
TEE-100_@Propene_Tank 0 0
MIX-102_@Propene_Tank 0 0
Equipment
Equipment Weight [LBS] Total Installed Weight [LBS] Sizing Errors Evaluation Errors
4100 19143
280 4586
40900 87766
0 0
19500 55914
0 0
26000 64590

Tube Inlet
Stream(BFW)
Temp. = 482.00
F; Tube Exit
Stream(HS) Temp.
= 482.00 F;Tube
Process = sensible
Shell Inlet
Stream(NONE)
Temp. = 480.20
F; Shell Exit
Stream(NONE)
Temp. = 482.00
F;Shell Process =
sensible
Shell and tube
side fluid
temperatures are ERROR> 'HE - 17'
inconsistent. QUESTION MARK
Please check FOUND IN
process/stream NUMERIC DATA
conditions. ERROR> 'HE - 17'
Temperature EITHER SURFACE
difference is AREA OR
insufficient to NUMBER OF
perform the heat TUBES MUST BE
0 0 transfer. SPECIFIED
2900 7334
0 0
0 0
13100 24201
220 3866
21800 58179
2700 5864
0 0
 Tube Inlet
Stream(NONE)
Temp. = 482.00
F; Tube Exit
Stream(NONE)
Temp. = 480.20
F;Tube Process =
sensible
Shell Inlet
Stream(Steam 2)
Temp. = 482.00
F; Shell Exit
Stream(Steam 2')
Temp. = 482.00
F;Shell Process =
condensation
Shell and tube
side fluid
temperatures are ERROR> 'HE - 33'
inconsistent. QUESTION MARK
Please check FOUND IN
process/stream NUMERIC DATA
conditions. ERROR> 'HE - 33'
Temperature EITHER SURFACE
difference is AREA OR
insufficient to NUMBER OF
perform the heat TUBES MUST BE
0 0 transfer. SPECIFIED
19800 51747
1900 11553
2000 7692
0 0
290 3553
0 0
39200 58494
1000 8539
2600 12149
0 0
460 5228
0 0
8000 19384
16500 43396
0 0
0 0
 Vertical vessel
User tag number V-802
Remarks 1 Equipment mapped from 'V-802'.
Quoted cost per item [USD]
Currency unit for matl cost
Number of identical items
Installation option
Application
Shell material
Liquid volume [m3] 6.0798927496955
Vessel diameter [m] 1.3716
Vessel tangent to tangent height [m] 4.1148
Design gauge pressure [kPag] 243.42108
Vacuum design gauge pressure [kPag]
Design temperature [C] 121.111111111111
Operating temperature [C] 90
Skirt height [m]
Vessel leg height [m]
Wind or seismic design
Fluid volume [%]
Base material thickness [m]
Corrosion allowance [m]
Cladding material
Cladding thickness [m]
Head type
ASME design basis
Allow resize
User tag number E-802
Remarks 1 Equipment mapped from 'E-802'.
Quoted cost per item [USD]
Currency unit for matl cost
Number of identical items 1
Installation option
Heat transfer area [m2] 0.2846232226998
Number of shells
Front end TEMA symbol B
Shell TEMA symbol E
Rear end TEMA symbol M
Heat exchanger design option
Tube material
Tube design gauge pressure [kPag] 2145.171083055
Tube design temperature [C] 127.777777777778
Tube operating temperature [C] 25
Tube outside diameter [m] 0.0254
Shell material
Shell design gauge pressure [kPag] 3268.421081135
Shell design temperature [C] 127.777777777778
Shell operating temperature [C] 100
Tube side pipe material
Shell side pipe material
Number of tubes per shell
Tube length extended [m] 6.096
Tube gauge
Tube pitch [m] 0.03175
Shell diameter [m]
Shell wall thickness [m]
Shell corrosion allowance [m]
Expansion joint
Tube sheet material
Number of tube passes 1
Number of shell passes 1
Allow resize
 TEMA HEX
E-105 E-100 E-101
Equipment mapped from 'E-105'. Equipment mapped from 'E-100'. Equipment mapped from 'E-101'.

1 1 1

272.183553316109 354.130719436435

B B B
E E E
M M M

3368.42107952 3328.421081545
309.100646666667 377.777777777778
200.575328888889 340 250
0.0254 0.0254 0.0254

3270.42107931 3272.421077485
309.100646666667 377.777777777778
281.322868888889 350 315.555555555556

6.096 6.096 6.096

0.03175 0.03175 0.03175

1 1 1
1 1 1
TEMA HEX
E-801 E-102
Equipment mapped from 'E-801'. Equipment mapped from 'E-102'.

1 1

310.964550035503

B B
E E
M M

2205.17107657
277.777777777778
250 25
0.0254 0.0254

3358.42108175
241.062655555556
213.284877777778 250

6.096 6.096

0.03175 0.03175

1 1
1 1
Condenser_@T-801-cond Condenser_@T-802-cond
Equipment mapped from 'Condenser_@T-801'. Equipment mapped from 'Condenser_@T-802'.

1 1

23.7368842898004 7.3674573855696

B B
E E
M M

415.79608 415.79608
125.421061666667 207.392275555556
25 25
0.0254 0.0254

243.42108 243.42108
125.421061666667 207.392275555556
97.643283888889 179.614497777778

6.096 6.096

0.03175 0.03175

1 1
1 1
 Fixed tube sheet HEX
User tag number R-801
Remarks 1 Equipment mapped from 'R-801'.
Quoted cost per item [USD]
Currency unit for matl cost
Number of identical items 1
Installation option
Heat transfer area [m2] 564.285231225083
Number of shells
Tube material
Tube design gauge pressure [kPag] 2178.50441585
Tube design temperature [C] 377.777777777778
Tube operating temperature [C] 250
Tube outside diameter [m] 0.0254
Shell material
Shell design gauge pressure [kPag] 3318.42107688
Shell design temperature [C] 377.777777777778
Shell operating temperature [C] 350
Tube side pipe material
Shell side pipe material
Number of tubes per shell
Tube length extended [m] 6.096
Tube gauge
Tube pitch [m] 0.03175
Shell diameter [m]
Shell wall thickness [m]
Shell corrosion allowance [m]
Tube sheet material
Number of tube passes 1
Number of shell passes 1
Allow resize
User tag number Control_Panel
Remarks 1 Equipment mapped from 'Control_Panel'.
Code of account 100
Icarus/User COA option
Material cost per unit 0
Currency unit for matl cost
Labor hours per unit [seconds]
Number of identical items
Installation option
Unit of measure
Quantity
Quantity adjustment option
Item classification
Item type
Material
Component weight [kg]
ID in bulk report
Allow resize
MIX-101 TEE-100
Equipment mapped from 'MIX-101'. Equipment mapped from 'TEE-100'.
100 100

0 0
 Quoted equipment
MIX-100 RCY-1
Equipment mapped from 'MIX-100'. Equipment mapped from 'RCY-1'.
100 100

0 0
 Quoted equipment
Condenser_@T-801-overhead split Reboiler_@T-801-bottoms split
Equipment mapped from 'Condenser_@T-801'. Equipment mapped from 'Reboiler_@T-801'.
100 100

0 0
Condenser_@T-802-overhead split Reboiler_@T-802-bottoms split
Equipment mapped from 'Condenser_@T-802'. Equipment mapped from 'Reboiler_@T-802'.
100 100

0 0
TEE-100_@Propene_Tank
Equipment mapped from 'TEE-100_@Propene_Tank'.
100

0
MIX-102_@Propene_Tank
Equipment mapped from 'MIX-102_@Propene_Tank'.
100

0
User tag number P-801
Remarks 1 Equipment mapped from 'P-801'.
Quoted cost per item [USD]
Currency unit for matl cost
Number of identical items
Installation option
Casing material
Liquid flow rate [m3/h] 21.2198125831821
Fluid head [m] 364.5498062304
Speed [rpm]
Fluid specific gravity 0.846976
Driver power [kW]
Driver type
Seal type
Design gauge pressure [kPag] 3368.42107952
Design temperature [C] 121.111111111111
Fluid viscosity [cP] 0.47
Pump efficiency [%] 75
Allow resize
 Centrif pump
P-804 P-802
Equipment mapped from 'P-804'. Equipment mapped from 'P-802'.

17.8403974905695 10.0994729856515
15.7035008256 395.2219500168

0.715301 0.506158

243.42108 3368.42107952
208.044941666667 121.111111111111
0.171 0.07
75 75
Condenser_@T-801-reflux pump Condenser_@T-802-reflux pump
Equipment mapped from 'Condenser_@T-801'. Equipment mapped from 'Condenser_@T-802'.

16.2602303224456 26.7604383868818

0.82263 0.715463

243.42108 243.42108
121.111111111111 207.075172777778
0.5 0.5
70 70
 Vertical furnace
User tag number H-801
Remarks 1 Equipment mapped from 'H-801'.
Quoted cost per item [USD]
Currency unit for matl cost
Number of identical items
Installation option
Material
Duty [kcal/h] 128762.885748715
Standard gas flow rate [ACT_m3/h] 477.83225613659
Process type LIQ
Design gauge pressure [kPag] 3318.42107688
Design temperature [C] 377.777777777778
Allow resize
 Multi-diameter tower
User tag number Main Tower_@T-801
Remarks 1 Equipment mapped from 'Main Tower_@T-801'.
Quoted cost per item [USD]
Currency unit for matl cost
Number of identical items
Installation option
Application
Base material Bottom
Diameter Bottom section [m] 1.524
Bottom tangent to tangent height [m] 11.5824
Design gauge pressure Bottom [kPag] 243.42108
Design temperature Bottom [C] 206.983686666667
Operating temperature Bottom [C] 179.205908888889
Number of trays Bottom section 13
Bottom Tray type SIEVE
Bottom Tray material
Bottom Tray spacing [m] 0.6096
Bottom Packing material Section1
Packing height Bottom Section1 [m]
Bottom Packing material Section2
Packing height Bottom Section2 [m]
Cladding material Bottom
Cladding thickness Bottom [m]
Thickness Bottom section [m]
Corrosion allowance Bottom [m]
Base material Middle
Diameter Middle section [m]
Middle tangent to tangent height [m]
Design gauge pressure Middle [kPag]
Design temperature Middle [C]
Operating temperature Middle [C]
Number of trays Middle section
Middle Tray type
Middle Tray material
Middle Tray spacing [m]
Middle Packing material Section1
Packing height Middle Section1 [m]
Middle Packing material Section2
Packing height Middle Section2 [m]
Cladding material Middle
Cladding thickness Middle [m]
Thickness Middle section [m]
Corrosion allowance Middle [m]
Base material Top
Diameter Top section [m]
Top tangent to tangent height [m]
Design gauge pressure Top [kPag]
Design temperature Top [C]
Operating temperature Top [C]
Number of trays Top section
Top Tray type
Top Tray material
Top Tray spacing [m]
Top Packing material Section1
Packing height Top Section1 [m]
Top Packing material Section2
Packing height Top Section2 [m]
Cladding material Top
Cladding thickness Top [m]
Thickness Top section [m]
Corrosion allowance Top [m]
Skirt height [m]
Wind or seismic design
Fluid volume [%]
Vacuum design gauge pressure [kPag]
Transition height 1 [m]
Transition height 2 [m]
Molecular Wt Overhead Prod. 120.380647
ASME design basis
Allow Resize
er
Main Tower_@T-802
Equipment mapped from 'Main Tower_@T-802'.

1.2192
13.4112
243.42108
225.585717777778
197.80794
16
SIEVE

0.6096
135.51143
 Horizontal drum
User tag number Condenser_@T-801-cond acc
Remarks 1 Equipment mapped from 'Condenser_@T-801'.
Quoted cost per item [USD]
Currency unit for matl cost
Number of identical items
Installation option
Application
Shell material
Liquid volume [m3] 1.60128863059016
Vessel diameter [m] 0.9144
Vessel tangent to tangent length [m] 2.4384
Design gauge pressure [kPag] 243.42108
Vacuum design gauge pressure [kPag]
Design temperature [C] 121.111111111111
Operating temperature [C] 56.604337777778
Cladding material
Diameter of drip leg [m]
Length of drip leg [m]
Base material thickness [m]
Corrosion allowance [m]
Cladding thickness [m]
Head type
Allow resize
Condenser_@T-802-cond acc
Equipment mapped from 'Condenser_@T-802'.

2.86063541663227
1.0668
3.2004
243.42108

207.075172777778
179.297395
 U-tube reboiler
User tag number Reboiler_@T-801-reb
Remarks 1 Equipment mapped from 'Reboiler_@T-801'.
Quoted cost per item [USD]
Currency unit for matl cost
Number of identical items 1
Installation option
Heat transfer area [m2] 624.516816974578
Number of shells
Heat exchanger design option
Tube material
Tube design gauge pressure [kPag] 1208.72108
Tube design temperature [C] 212
Tube operating temperature [C] 184.222222222222
Tube outside diameter [m] 0.0254
Shell material
Shell design gauge pressure [kPag] 772.037748965
Shell design temperature [C] 207.977757777778
Shell operating temperature [C] 180.19998
Tube side pipe material
Shell side pipe material
Number of tubes per shell
Tube length extended [m] 6.096
Tube gauge
Tube pitch [m] 0.03175
Tube pitch symbol TRIANGULAR
Shell diameter [m]
Tube port diameter [m]
Shell wall thickness [m]
Shell corrosion allowance [m]
Tube sheet material
Number of tube passes 2
Duty [kcal/h] 1747557.71180636
Vaporization [%]
Specific gravity tower bottoms
Molecular weight Bottoms
Heat of vaporization [kcal/kgmole]
TEMA type BKU
Allow resize
r
Reboiler_@T-802-reb
Equipment mapped from 'Reboiler_@T-802'.

81.1092968331948

3001.42108
257
229.222222222222
0.0254

1967.17108
237.777628888889
209.999851111111

6.096

0.03175
TRIANGULAR

2
1255720.87015752

BKU