Professional Documents
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Manufacturing of Plastic House Hold Utensils-Binder1
Manufacturing of Plastic House Hold Utensils-Binder1
On
Manufacturing of Plastic House Hold utensils
Submitted
As part of requirement of The Training
Under
New Entrepreneur cum-Enterprise Development Scheme
Government of Tamilnadu
Conducted by
Entrepreneurship Development Institute, Guindy, Chennai
Prepared by
Name: Bruno.S
Address: Survey no.47/5, Palappattu village, Gingee-
604205
Mobile: 9629698899
Email:morningstarplastics@gmail.com
Training at EDI , Guindy Chennai
2. Executive Summary
1.0
1.4
Plastic Pot is common in rural places to Store water and to accommodate their
water necessity. Hence it plays vital role to Save Water for Drinking and other Day
to Day Activities. Also there are variants in Quality , Quantity and Design.
All the Consumers who all are consuming waters from Common Water Pumps or
Storages , Other Water Services Example: Every water Consumers, Water
Transporters , Small Hotels ,Corporation Water Depots…….,,,
Present demand As per the Survey report there is a demand for 1000 Pots/Day
& supply and the demand has been supplied by 3 Vendors.
Competition Due to high demand, they have not bothered about Quality.
Target clients Local vendors and Shop Keepers
Marketing Right choice for the right peoples.
strategy (USP) To save Health, Keep your food in Genuine Products.
2.2. Machineries/Equipments:
125000
I YR II YR III YR IV YR V YR
1. Raw- 10 Days 897000 906576 915546 924516 933486
material
stock
2 Semi- 5 Days 448500 493350 538200 583050 627900
finished
goods
3 Finished 5 days 448500 493350 538200 583050 627900
goods
stock
5 Production
expenses
6 2242500 2386626 2530146 2673666 2817186
2.6. Total Cost of the Project:
30800000
4.2. Utilities:
72000
4.8. Interest:
5.1. Pricing:
Proprietor: Bruno.S
Synopsis
Scrap Grinders
High speed Mixers
Extrusion Blow Molding
Head Trimming
Working Process
Recycling
Generation of Raw Material by Ratio
Color Mixing
Blowing
Trimming
End-Product
16 Liter
Color Variant
18 Liter
Color Variant
Scrap Grinder:
Motor: 15 HP
RPM : 1440
Scrap Grinders plays major role in manufacturing process and it plays vital display of Recycling
the Plastic Components.In this process used Plastic components are Fine processed and Ventilated
through using high speed Air ,and grinded into small Sizes like chips and as Shown in above Picture.
The Motion is implemented through Pulley Drive using High Speed Serious Motors. eg: Kirloskar
The most recycled plastic, HDPE (high-density polyethylene) or number 2, is downcycled into plastic
lumber, tables, roadside curbs, benches, truck cargo liners, trash receptacles, stationery (e.g. rulers) and
other durable plastic products and is usually in demand.
2. High Speed Mixer
Motor: 15 HP
RPM : 1440
3. Blow molding
Blow molding is a manufacturing process by which hollow plastic parts are formed. In general, there are
three main types of blow molding: extrusion blow molding, injection blow molding, and injection stretch
blow molding. The blow molding process begins with melting down the plastic and forming it into a
parison or in the case of injection and injection stretch blow moulding (ISB) a preform. The parison is a
tube-like piece of plastic with a hole in one end through which compressed air can pass.
The parison is then clamped into a mold and air is blown into it. The air pressure then pushes the plastic
out to match the mold. Once the plastic has cooled and hardened the mold opens up and the part is
ejected.
Extrusion blow molding
In extrusion blow molding (EBM), plastic is melted and extruded into a hollow tube (a parison). This
parison is then captured by closing it into a cooled metal mold. Air is then blown into the parison, inflating
it into the shape of the hollow bottle,
bottle container, or part. After the plastic has cooled sufficiently, the mold is
[2]
opened and the part is ejected. Continuous and Intermittent are two variations ariations of Extrusion Blow
Molding. In Continuous Extrusion Blow Molding the parison is extruded continuously and the individual
parts are cut off by a suitable knife. In Intermittent blow molding there
there are two processes: straight
intermittent is similar to injection molding whereby the screw turns, then stops and pushes the melt out.
With the accumulator method, an accumulator gathers melted plastic and when the previous mold has
cooled and enough plastic has accumulated, a rod pushes the melted plastic and a forms the parison. In
[3]
this case the screw may turn continuously or intermittently. with continuous extrusion the weight of the
parison drags the parison and makes calibrating the wall thickness difficult. The accumulator head or
reciprocating screw methods use hydraulic systems to push the parison out quickly reducing the effect of
the weight and allowing precise control over the wall thickness by adjusting the die gap with a parison
p
programming device.
Motor: 25 HP
Advantages of blow molding include: low tool and die cost; fast production rates; ability to mold complex
part; Handles can be incorporated in the design.
Disadvantages of blow molding include: limited to hollow parts, low strength, to increase barrier properties
multilayer parisons of different materials are used thus not recyclable. To make wide neck jars spin
trimming is necessary.
Working Process
Recycling
Before recycling, most plastics are sorted according to their resin type. In the past, plastic re
claimers used the resin identification code (RIC), a method of categorization of polymer types, which was
developed by the Society of the Plastics Industry in 1988. Polyethylene terephthalate, commonly referred
to as PET, for instance, has a resin code of 1. Most plastic re claimers do not rely on the RIC now; they
use automatic sort systems to identify the resin, such as near infrared (NIR) technology. Some plastic
products are also separated by color before they are recycled. The plastic recyclables are then shredded.
These shredded fragments then undergo processes to eliminate impurities like paper labels. This material
is melted and often extruded into the form of pellets which are then used to manufacture other products.
Generation of Raw Material by Ratio
The Preparation of Raw material is depends upon the application of End product and Economic
Factors. Hence the Quality of the product is directly distinguished by their Raw material Ratio and
indirectly affects the price of the Product.
An important measure of the profitability of an energy company. The higher the recycle ratio, the
greater the profitability of the company
The recycle ratio equals the profit per barrel divided by the total cost of discovering and extracting
that barrel (more commonly known as the netback divided by the finding and development costs).
Color Mixing
Master batches plays vital role. Initially variants are shown by their different Colors and Sizes
o Red
o Orange
o Blue
o Green
o Yellow
According to the Customer Need the colors can be classified and determined.
Blowing
Spin trimming
Containers such as jars often have an excess of material due to the molding process. This is
trimmed off by spinning a knife around the container which cuts the material away. This excess plastic is
then recycled to create new moldings. Spin Trimmers are used on a number of materials, such as PVC,
HDPE, PE+LDPE. And Different types of the materials have their own physical characteristics affecting
trimming. For example, moldings produced from amorphous materials are much more difficult to trim than
crystalline materials. Titanium coated blades are often used rather than standard steel to increase life by
a factor of 30 times.
Electricity Mapping
Grinding
15 horsepower = 11.18549807373 kilovolt ampere
Mixing
20 horsepower = 14.91399743165 kilovolt ampere
Blowing
25 horsepower = 18.64249678956 kilovolt ampere]
Trimming
15 horsepower may require according to the Size of the Component.
End-Product
The End Product will be exactly look like this and colors will differ.
Application Form - Business Details
Name of Business Enterprises : MORNING STAR PLASTICS
Office Address
Door No 28A
City Villupuram
District Villupuram
State TamilNadu
Pincode 604202
Factory Address
Factory Door No 47/5 survey no
EM no 330071107301
Consitution Proprietary
Key Person 1
Title Selvan
Name BRUNO
Age 24
Address 28A
Whether ration card available Yes Bank address Thiruvanamalai Road, Gingee
Networth Statement
Assets (Rs.Lakhs)
Gsecs/Bonds/NSC/NSS 0.00
Liabilities 0.00
Networth 11.30
Land 15.00
Building 7.00
Imported 0.00
Indigenous 0.00
Vehicles 5.00
Means of finance
Total 46.01
Other Manufacturing
21.94 31.50 36.75 42.00 44.63
Costs
Less: Repayment on
10.03 10.03 10.03 10.03 10.03
Loan to Bank
Ratios
Usual Norms Mar-2015 Mar-2016 Mar-2017 Mar-2018 Mar-2019
Debt Service
>1.5 6.22 6.69 8.32 10.59 12.49
Coverage Ratio
Interest Coverage
>2.00 29.26 20.84 32.92 62.90 196.78
Ratio
Cost Cutting Portable Harmless All Other < 75% < 50 % <25%
7%
9% 3% 25% 17%
31%
28%
45%
35%
Food ContaineWater Container Grocery storage Other
3 What are the percentages of Plastic Utensils usage in Day to Day Life 5 27 13 1
Water Pot Purified Water Barrel Other
4 Which of the Plastic Beverage containers become common in your Life 25 9 7 3
Purified
Water
Yes
96%
Rs 100 to 150 Rs.75 to 100 Rs=50 to 75 Rs 35 to50
7 How much Do you Spend for Normal water container/Pot 6 11 10 2
Strictly Check Not Aware ch Products not available
8 Do you Spend time to buy food gradable plastics Symbol in your Purchase ? 5 21 4
Strictly Check
Rs 100 to 150
Not Aware
Rs.75 to 100
Rs=50 to 75 Such Products not
Rs 35 to50 available
Red
< 3months
Green
< 6 months
Blue
< 1 year
Orange
< 1.5 year
All
Date:05/03/2014
TO
MORNING STAR PLASTICS
QUOTATION
1. 4 ” EXTRUDER MACHINE
3. AIR COMPRESSOR
4. COLOURING MIXER
5. GRINDER MACHINE
6. WASHING MACHINE
7. DIE
1. 3 NOS( 13LITER5) RS- 70,000.00
2. 5 NOS (18 LITERS) RS- 85,000.00
Page 1 of 2
8. PRICE DETAIL
PROPERITOR
Page 2 of 2
High Density Polyethylene General Purpose Blow Molding
Product Description:
Recommended Applications:
HDPE 012DB54 is a high density bimodal resin grade
produced by Lyondell Basell ‘s Hostalen slurry process HDPE 012DB54 is General purpose blow moulding grade
with following features: recommended for:
• Good Processability, • Containers / bottles upto 5 Litre capacity for packaging
Provisional Technical Datasheet
• Good balance of stiffness & impact properties of Lube oil, Edible oil, FMCG products.
• General purpose containers for foodstuffs.
Typical Properties:
Resin Properties
0
Melt Flow Index (190 C & 5 Kg) ASTM D 1238 gm/10 min 1.3
o 3
Density @ 23 C ASTM D 1505 gm/cm 0.954
Mechanical Properties
Tensile Strength @ Yield (Type-IV) ASTM D 638 MPa 33
Elongation @ Yield (Type-IV) ASTM D 638 % 8
Elongation @ Break (Type-IV) ASTM D 638 % 1000
Flexural Modulus ASTM D 790 MPa 1350
o
Notched Izod Impact Strength @ 23 C ASTM D 256 J/m 90
Hardness ASTM D2240 Shore D 61
Thermal Properties
o
Vicat Softening Point ASTM D 1525 C 124
* Typical values not to be construed as specification limits. Values may change without any prior notice.
** Mechanical properties were determined on compression moulded specimens.
o
Recommended Processing Temperature: 160 – 200 C
Packaging Information:
This material is packed and available in raffia bags with net content of 25.0 Kg only. The raffia bags used conforms to the minimum strength requirements of BIS,
however, customer shall take due care while handling the bag. Prolonged exposure of these bags to sunlight may deteriorate the bag’s performance and cause
spillage and wastage. IOCL does not warranty loss of material due to poor material handling practices.
Disclaimer: IOCL assumes no liability whatsoever in respect of application, processing or any use made of the aforementioned information or products, or any consequence thereof. No liability whatsoever shall attached to
any of the IOCL companies for any infringement of the rights owned or controlled by a third party in intellectual, industrial or other property by reason of application, processing or use of the afore-mentioned information or
products by the user.
00-08/13
Government of Tamil Nadu
Department of Industries and Commerce
Entrepreneurs Memorandum for setting up Micro, Small or Medium Enterprise
Form No.2014/33/007/07301/SMSP
ACKNOWLEDGEMENT PART - I
M/S MORNING STAR PLASTICS HAS FILED MEMORANDUM EXPRESSING ITS INTENT TO SET UP A MANUFACTURING
ENTERPRISE AT THE ADDRESS S.NO 47/5, VILLUPURAM MAIN ROAD,GINGEE BLOCK, PALAPPATTU VILLAGE,
GINGEE TALUK, VILLUPURAM DISTRICT TAMIL NADU PIN CODE : 604205 FOR THE ITEM/ITEMS INDICATED BELOW
AND THE ACTIVITY IS PROPOSED TO COMMENCE FROM MAR-2014 AS STATED IN FORM NO 2014/33/007/07301/SMSP
AND ALLOCATED ENTREPRENEURS MEMORANDUM NO 2014/33/007/07301/SMSP/E AS BELOW:
NOTE: THE ISSUE OF THIS ACKNOWLEDGEMENT DOES NOT BESTOW ANY LEGAL RIGHT. THE ENTERPRISE IS REQUIRED TO SEEK REQUISITE
CLEARANCE / LICENCE / PERMIT REQUIRED UNDER STATUTORY OBLIGATIONS STIPULATED UNDER THE LAWS OF CENTRAL GOVERNMENT / STATE
GOVERNMENT / UT ADMINISTRATION / COURT ORDERS .
DD MM YYYY
07 01 2014
DATE OF ISSUE
3 3 0 0 7 1 1 07301 E PART I
ENTREPRENEURS MEMORANDUM NUMBER
DATE: 07/01/2014
PLACE: Villupuram
SIGNATURE
(S.A.P.Vairamani)
Additional Director of
Industries & Commerce (DIC)
Note : (1) The concerned Financial Institutions/Agencies who provide Loan/Clearance/Assistance, shall verify this Entrepreneur Memorandum Form
Part I in the website http://www.msmeonline.tn.gov.in, to ascertain the genuineness / validity / cancellation using the above EM PART I Number
(2) The concerned Financial Institution/Agencies who provide Loan/Clearance/Assistance, shall ascertain the eligibility of subsidies and
incentives given by the Government, from the General Manager, District Industries Centre, VILLUPURAM .
Page 1
Application Id : 2014/33/007/07301/SMSP
Application Date : 07-01-2014
1. Name of the Applicant : S.BRUNO
2.
(a) Address of Communication
NO:28 A
NEW STREET, GANDHI BAZAR, GINGEE TALUK, VILLUPURAM DISTRICT
PIN Code : 604202
Phone :-
Phone :-
Phone :-
Phone :-
NO:28 A
NEW STREET, GANDHI BAZAR, GINGEE TALUK, VILLUPURAM DISTRICT
PIN Code : 604202
Phone :-
Phone :-
Phone :-
Phone :-
Page 2
Government of Tamil Nadu
Department of Industries and Commerce
Entrepreneurs Memorandum for setting up Micro, Small or Medium Enterprise
Item Quantity
(b) Reason if no power required -
16. Expected Employment
Page 3
Government of Tamil Nadu
Department of Industries and Commerce
Entrepreneurs Memorandum for setting up Micro, Small or Medium Enterprise
(a) Send a self-certified copy of this application along with a self-certified copy of Power of Attorney/Board Resolution/Society Resolution wherever
applicable, while signing as Partner/Managing Director or Authorised Person to GENERAL MANAGER , DISTRICT INDUSTRIES
CENTRE,BHAVANI STREET, ALAMELUPURAM, VILLUPURAM-605 602.
(b) Send a certificate/notarized copy of the Partnership Deed/Memorandum of association/Articles of Association to General Manager, District
Industries Centre, Villupuram .
(c) In case, self certified copy of the generated application is not received by the General Manager, District Industries Centre, Villupuram within one
month from the date of generation of the application, the acknowledgement issued for EM(PART I)will be cancelled and displayed in the website.
(d) In respect of those who furnish wrong information and do manipulations in the online Application Form, penal action will be taken by the
Department and simultaneously the acknowledgement issued for online EM PART I will be automatically cancelled and displayed in the website.
Undertaking
This is to certify that the information furnished in the Memorandum in FORM No :2014/33/007/07301/SMSP is true and
correct to the best of my knowledge and belief.
Date :
Place :
Page 4