Maxi Roll Rewinder and Band Saw User Manual

FOSHAN ORGINAL MACHINERY JRT/MAXI ROLL CONVERTING LINE
Instruction Manual for JRT/MAXI ROLL CONVERTING LINE
FOSHAN ORGINAL MACHINERY
One shall read through this instruction manual carefully and master
corresponding information before working on This Machine.
Any modification on this instruction manual may not be advised to the buyer or user of This Machine.
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Foreword
FOSHAN ORGINAL MACHINERY releases this manual under no guarantee.
FOSHAN ORGINAL MACHINERY releases the right to make any changes to this manual without notice,
at any time.
Said changes will be incorporated in the following editions.
Duty of retention
This manual and its enclosures must compulsorily be retained as they are an integral part of the
machine. They must be kept in an easily accessible place that all operators as well as routine and
extraordinary maintenance crews may easily fetch and consult them. In case the machine is sold the
manual shall be handed over to the new owner together with the machine.
Updatings
In case substantial changes are made to the machine or the machine’s operating procedures the user
shall be updated on said changes through the delivery of new pages or section of the manual covering the
amendments to the first issue which the user is requested to integrate the manual with.
Basic requirements
The language used in this manual requires the users to have the following minimal requirements:
--General and specific educational level allowing reading and understanding the contents of this
manual, each one for the sections of interest, including correct interpretation of drawings and diagrams
used in explanations.
--Capability to correctly interpret the messages on screen (if any) as well as the symbols used on the
machine.
--Knowledge of sanitary, accident-prevention and technological rules.
--knowledge of the machine and of the plant in which it operates.
--Specific experience on the use of the machine.
According to the prescriptions of the China Directives regulating safety at workplace, the safety
manger of the plant where the machine is installed and woks, must:
-- Ensure the line users meet the requirements described above allowing them full understanding of
this document.
--Give line users theory and practice training on the use of the line so that all operators and
maintenance personnels are in a position to use it correctly whether under normal or emergency
conditions.
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Consulting the manual
The information contained in this manual is organized in chapters, paragraphs and subparagraphs and
easily traceable through the general table of contents placed at the beginning of the manual itself.
The manual provides the operators with the necessary instructions and suggestions on the following
items:
--transportation
--installation
--mounting
--machine setting
--start-up
--machine safeguarding
--maintenance
--troubleshooting
--ordering spare parts
This manual, which is part of the machine and must be kept within easy reach of those who work on
it, also contains general rules and precautions to keep operators and maintenance personnels safe and
unharmed.
The manual with its suggestions, information and precautions to prevent injuries to people and/or
damage to properly it an essential document to refer to for those firms which are committed to the
continuous improvement of safety conditions at workplace.
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General
Valuable Customers:
Thank you for choosing our maxi roll machine.
Please keep this instruction manual properly, so that it can be referred to as needed.
Before using DM-FJ2900 Toilet paper rewinding machine(referred to This Machine hereafter), one
should ensure that he is familiar with all the information in the instruction manual, so that he can know
This Machine’s structure, working fundamental, the methods for its operation, maintenance and so on, by
doing which one can use This Machine properly and run to its best performance, reduce malfunction rate
and make its life longer.
The operator(s) of This Machine should read through this instruction manual carefully and run This
Machine under the instructions given by the mechanic or electrician from Foshan Orginal Machinery
company, as well as master the operation skills for This Machine.
For convenient reference, this instruction manual should be placed near to the machine, so that the
operator, the maintainer and other workers on This Machine can refer to it quickly as needed.
Please strictly follow the instructions in this instruction manual, so as to avoid any machine damage and
physical injury.
Foshan Orginal Machinery company is not liable for any machine damage and physical injury due to
improper installation, incorrect use of This Machine and any operation on This Machine against regulations,
etc.
Any modification on this instruction may not be advised to the buyer of This Machine.
This instruction manual must not be duplicated and propagated in any manner or way without the
permission of Foshan Orginal Machinery company.
Generally speaking, This Machine must not be used to fulfill any other task, otherwise Foshan Orginal
Machinery company is not liable for any machine damage and physical injury therefore.
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Symbol Used
All safety or hazard notes are identified by the following symbols:
DANGER!: it alerts to the imminent onset of a situation capable of causing death, severe injuries or heavy
property damages, if adequate countermeasures are not taken.
WARNING!: it alerts to the possible onset of a situation capable of causing death, severe injuries or heavy
property damages, if adequate countermeasure are not taken.
CAUTION/IMPORTANT!: it alerts to the possible onset of a situation capable of causing slight injuries or
property damages, if adequate countermeasures are not taken.
All warning notes which are important for the operation of the machine are identified by the following
symbol:
NOTE: draws attention to important information on the product or to a part of the instruction manual that
we want to highlight.
Bold typeface has been used for special references or technical notes relating to the matter being dealt
with.
General remarks
This document is intended for the attention of the following personnel:

--Operator
--Maintenance man
--Safety manager
--Maker’s technician
NOTE:
In case of doubtful interpretation of these instructions, obtain clarification from out Technical Assistance
Service at Foshan Orginal Machinery company office.
We wish to stress the failure to read and/or heed the instructions contained in the manual could result
in severe injuries to people.
The employer is required to divulge and make known the contents of this document in its plant.
WARNING!
IT IS COMPULSORY for operators and qualified technicians to carefully read this manual before any
operation is made on the package, on the machine, and before operating the machine, and to follow the
instructions contained therein.
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Definitions
Operator
A person qualified to the use and setting of the machine and charged with the machine’s ordinary
cleaning and maintenance.
Maintenance personnel
A trained person qualified to carry out extraordinary maintenance or repairs requiring a specific
knowledge of the machine and its operation as well as of the procedure and conditions to carry out the job
in safety.
It is the responsibility of the employer to assign the jobs based on individual abilities to keep personnel
safety safeguarded and protected.
Maker’s technician
A person qualified to carry out any operations on the machine as long as agreed on with the user.
Introduction
DM-FJ2900 Maxi roll machine is a machine intended for the production of JRT and maxi rolls.
Work Position
During machine normal operation the operators must always stand away from moving parts.
Improper Use
The machine shall be used as agreed in the contract, i.e. for the production of JRT and maxi rolls, and
shall work at the speed and with the materials specified in this manual and in the contract.
Any use of the machine other than the contractual one, shall be deemed to be IMPROPER USE; Foshan
Orginal Machinery compamy does not accept any liability for damages which people or property, could
suffer, and the machine guarantee becomes null and void.
NOTE
The use of the machine with processes and purposes other than the contractual ones, aimed at
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increasing production or processing materials other than those prescribed and specified shall be deemed
to be IMPROPER USE.
Identification Plate
Every time you contact our After-sales service specify the machine type and the serial number which
are shown on the identification plate located on the machine.
NOTE
The identification plate shall not be removed for whatsoever reason.
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Safety Standard
WARNING!
Training
The employer and the plant safety manager shall:

--Train the personnel working on the machine on line hazards, on the safety devices installed, on the
machine noise hazard and on the general accident-prevention rules prescribed by the international
standards and by the law of the country of destination of the machine.
--Assign the jobs based on individual abilities to keep personnel safety safeguarded and protected.
--Provide adequate personal protective equipment.
--Instruct operators to heed company’s rules and directions on safety.
--Make sure ordinary and extraordinary maintenance is carried out properly so as to always ensure a
high level of safety.
--Be aware of protective clothing and personal protective equipment to use.
--Be aware of how to behave in emergency situations.
--Know where the first-aid case is kept.
General safety rules
--Before starting the work cycle, the operators are required to fetch the protective equipment capable
of offering a higher level of personal safety. The protective equipment includes: safety gloves, safety shoes
with steel tip, ear muffs, goggles with side shield; failure to wear goggles could result in incurable damages
to the eyes.
--It is forbidden to wear excessively large clothes, rings, and bracelets, necklaces or other jewelry or
objects that may be caught in the machine moving parts.
It is recommended to wear overalls.
--Safety guards, fixed and mobile, on the machine or on hazardous organs must for no reason
whatsoever be removed and the devices interlocking with them must not be damaged or tampered with;
should this happen, it must be reported immediately to the foreman and production shall be resumed only
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when all safety conditions on the line have been restored.
If the problem persists, do not hesitate to contact our After-sales office at Foshan Orginal Machinery
office.
--Men working on the line, besides heeding precautions and measures as instructed by the Company’s
Management and department managers, shall follow the recommendations and caution specified in this
manual and observe the prohibitions communicated by boards or notices affixed at workplace or on the
machinery (see paragraph “Safety signs”).
Safety devices
DANGER!
The machine emergency stop IS NOT IMMEDIATE. It takes a few seconds for the machine to come to a
complete stop.
When the machine is stopping in emergency, the operator MUST NOT, for any reasons whatsoever, touch
or approach any moving parts of the machine.
There is a risk of parts of human body being drawn-in and trapped between two rolls or a roll and a fixed
part of the machine.
FIXED SAFETY GUARDS

Fixed guards that can be removed or opened only by means of special spanners or suitable tools, have
no safety switch protection, which means that their opening does not cause the machine to stop.
DANGER!
Fixed guards shall be removed ONLY to allow maintenance or repairs.
NEVER start the machine with guards removed as this is extremely dangerous.
DANGER!
The machine takes a long time to stop. Before dismantling the safety guards, always ensure that all
elements have stopped completely.
COMPULSORY!
Always refer to the instruction manual.
Unwinder Unit
DANGER!
Never put your hands inside the openings when load the jumbo paper rolls on the shafts.
WARNING!
The risk of the upper limbs being crushed exists between the web guide unit and the platform structure.
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Never put your hands inside the openings when the machine is running.
WARNING!
Execute the jumbo rolls alignment operation only when the machine stops.
WARNING!
Please wear proper protection equipment whenever executing operations on this unit.
Embosser unit
IMPORTANT: for machine fitted with this unit only.
WARNING!
Execute the edge embosser unit adjustment operation only when the machine stops.
WARNING!
Daily remove the paper scrapes or dust from the machine.
WARNING!
WINDING UNIT
DANGER!
Exercise extreme caution when approaching the in running nips between rolls!
DANGER!
When threading the web, there is a risk of clothes edges, cleaning cloths, tools such as spatulas, or parts
of human body being drawn-in and trapped between two rolls or a roll and a fixed part of the machine.
DANGER!
DO NOT UNDERESTIMATE THE RISK.
WARNING!
Execute the jumbo roll alignment operation Only when the machine stops.
WARNING!
Daily remove the paper scrapes and dust from the machine.
WARNING!
PERFORATION UNIT
DANGER!
Exercise extreme caution when approaching the perforation blades ( Anvil perforating blades &Dented
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perforating blade)!
DANGER!
Execute the anvil perforating blades & dented perforating blade adjustment operation only when the
machine stops.
WARNING!
The risk of the upper limbs being cut exists within the functioning area of the anvil perforating blades &
dented perforating blade.
DANGER!
Please do not underestimate the risk.
WARNING!
CORE FEEDING & LOG DISCHARGE UNIT

WARNING!
Execute the tail slitting unit adjustment and maintenance operation only when the machine stops.
WARNING!
LOG TAIL-TRIMMING, GLUING AND SEALING UNIT

DANGER!
Exercise extreme caution when approaching the tail slitting blade.
WARNING!
Machine noise
DANGER!
Based on the machine noise as specified in the enclosed diagram, the employer shall implement all the
procedures prescribed by the regulations in force in the country of destination of the machine, supplying
the operators with the necessary information and personal protection equipment (ear plugs, ear muffs).
Adjusting the hand safety guard

A hand safety guard protects against the hazardous entering line existing between the rolls. The
hand safety guard protects the operator and prevents the onset of hazardous situations with clothing
edges, cloths, tools or parts of the human body being drawn-in and trapped between the two rolls.
DANGER!
Do not move the hand safety guard!
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Should it need to be removed to allow cleaning, adjusting, repair or maintenance works, then
department manager must be informed beforehand and he shall make sure the personnel are informed
of the temporary condition of hazard.
At the end of the work mount the guards back into position taking care that the location indicated
on the drawings enclosed are adhered to.
COMPULSORY!
ALWAYS WEAR PROTECTIVE GLOVES
COMPULSORY!
ALWAYS REFER TO THE INSTRUCTION MANUAL
Safety signs
DANGER!
ROTATING ROLLS
DANGER!
BAND SAW OR KNIFE
DANGER!
ELECTRIC VOLTAGE
DANGER!
HIGH TEMPERATURE
DO NOT REMOVE SAFETY DEVICE AND GUARDS
DO NOT WORK ON RUNNING PARTS
DO NOT WEAR UNDONE OR LOOSE CLOTHING

EXERCISE CAUTION WHEN APPROACHING MOVING PARTS
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Safety Warning
One shall read through this instruction manual carefully and master corresponding information before
starting the works of installation, operation, inspection and maintenance on This Machine.
One shall fully understand This Machine and all the safety information and warning labels on it before
starting to use it.
In order to avoid any machine damage and physical injury, only the qualified professionals who are
familiar with This Machine can work on it for its installation, debugging, running, maintenance, part
replacement, etc.
In this instruction manual, the safety level is classified into two types whose definitions are as below:
DANGER — assumes that incorrect operation may cause hazardous conditions, resulting in death or
severe injury.
CAUTION — assumes that incorrect operation may cause hazardous conditions, resulting in medium or
slight injury, or may cause slight physical injury only.
1. Physical Injury Prevention

DANGER
 Do not extend any part of your body into the guard of This Machine when the machine is running,
so as to avoid any injury by the parts under motion.
 Do not operate any switch with wet hand, in order to avoid electric shock.
 All the works on This Machine, including the installation, inspection and debugging before regular
use, must be executed by professional technicians to this machine.
2. Wiring
DANGER
 The main power cables for This Machine must be connected to the input terminals of its main
circuit breaker, while connected to the output terminals of its main circuit breaker is forbidden.
 Disconnect This Machine to the main power and ensure no danger exists before working on its
wiring or inspection, etc.
 Only after finishing the mechanical installation of This Machine, can its wiring be started, so as to
avoid any accident.
 Do not put any pressure or pinching force on any cable, do not damage the cable’s insulation
sheath, nor mechanically join two pieces of cables together, in order to avoid electric shock.
 This Machine must be grounded reliably in order to avoid electric shock.
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3. Moving and Installation

CAUTION
 Please choose proper lifting and moving equipments to move the parts of This Machine, in order to
avoid any accidence.
 One shall know the mounting position and direction of those parts needed to be moved before
moving them.
 Avoid any strong impact and collision on any part of This Machine during its movement.
 Do not hang any motor during the moving the machine parts in order to avoid any damage on it.
 This Machine shall be installed according the corresponding instructions in this instruction manual.
4. Trial Running
CAUTION
 Before the trail running on This Machine, one should inspect on the whole machine; if there is any
damage on the machine’s mechanical part(s) or electrical part(s), or the machine lacks part(s), the trial
running can be executed only after the damaged part(s) is/are completely repaired or replaced and the
machine lacks no part any more.
 Before the trial running of This Machine, one should firstly confirm that the installation of the
machine has been finished correctly already and that no machine damage or other accidence will
happen as starting the machine at this moment.
 Before the trial running of This Machine, one should check the three-phase relation between the
power output of the electrical cabinet and motor input to ensure that the rotation direction of the motor is
correct.
5. Operation
CAUTION
 Do not touch any moving part of This Machine in order to avoid injury.
 Do not modify This Machine without the assistance of Foshan Orginal Machinry Company’s
technicians; otherwise, Foshan Orginal Machinry Company is not liable for the consequences therefore.
6. Other Cautious Issues

CAUTION
 This Machine must be completely inspected and trial-run before its re-use after staying unused for a
long time.
 One is forbidden from doing any work on This Machine when he/she is not sober due to the fact that
he/she is drunk, tired or is not feeling well.
 When any part of This Machine needs to be replaced, it should be replaced with the part provided by
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Foshan Orginal Machinery Company, otherwise, the replaced part will not be guaranteed by Foshan
Orginal Machinery Company, or Foshan Orginal Machinery Company will not assist the buyer in
contacting the maintenance service provider.
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Safety Instructions
1. General Safety Instruction
One shall mind the safeties while working on This Machine, as improper operation on This Machine
may lead to unpredictable accidence. Therefore all the works on This Machine, including its installation, trial
running, periodical inspection and maintenance, trouble shooting, part replacement, etc., no matter it is
concerned mechanically or electrically, must be executed by those trained professionals who are adequate to
these works. And before working on This Machine, the above mentioned professionals shall read through
this instruction manual and master the corresponding guiding information in it. When executing the above
mentioned works, these professionals shall also follow the corresponding guiding in this instruction manual
and the related safety regulations at both national and international levels. If technicians of our Company are
sent to the user’s of This Machine for machine installation, debugging, staff training, etc., the user should
arrange their staff to be trained by the technicians and ensure that the trainees master from the technicians
the knowledge and skills for the operation, inspection, maintenance, part replacement, etc. on This Machine.
2．Detailed Safety Instructions
1) The operator should ensure that all the blades, gears and other transmission parts on This Machine
are free of foreign bodies before running the machine.
2) At all the machine running moments, including those when This Machine is under debugging,
non-operator is forbidden from approaching This Machine.
3) Before running This Machine, the operator must ensure that nobody is working on the inspection,
maintenance, part replacement, etc. on This Machine, and that all the non-operators have stayed away
from This Machine already.
4) It is forbidden to operate any switch, button and other electrical components with a wet hand, in
order to avoid any electric shock accidence.
5) It is forbidden to touch any moving part of This Machine, in order to avoid any injury.
6) Do not open the door(s) of the electrical cabinet(s) when This Machine is under charging or running,
order to prevent dangers from happening.
7) Before working on This Machine for its inspection, maintenance, part replacement, etc., use
obvious warning signs to warn people of the potential dangers.
8) Charge extinguishing operation must be done to This Machine before starting the works of
inspection, maintenance, part replacement, etc. on the machine. When executing the charge extinguishing
operation, the general circuit breaker of This Machine must be turned off and the handle of the circuit
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breaker must be locked, then hang a notice board indicating “no turn-on, as somebody is working on the
machine.” on each circuit breaker.
9) After each charge extinguishing operation, charge checking must be done to This Machine as follow:
After charge extinguishing operation, use a proper charge tester to detect the charge existence in the parts
that need inspection, maintenance, replacement, etc.; only after confirming that no charge exists in those
parts, can inspection, maintenance, replacement, etc. be done on them. Working on the electrified parts is
forbidden.
10) This Machine must be stopped running before working on the trouble shooting on it. If the trouble
shooting does not need the machine to be charged, turn off the corresponding general circuit breaker
beforehand, and then execute the above mentioned charge extinguishing operation and charge checking
one after the other before the trouble shooting.
11) Before working on the cleaning of This Machine, one shall turn off the general circuit breaker of
This Machine and wait for more than ten minutes, then use a qualified tester to detect the existence of the
residual voltage. Only after confirming no residual voltage exists on This Machine, can the cleaning of it be
started.
12) Usually (all) the door(s) on the electrical cabinet(s) of This Machine should be locked. Any door on
the electrical cabinet(s) of This Machine should not be open unless work, such as inspection, maintenance,
part replacement, etc. need to be done inside the electrical cabinet(s).
13) If the fuse melts to protect the circuit, the electrician, who is the only qualified one to fix the
problem, shall inspect upon the problem carefully and fix it. After the trouble shooting, the electrician
should firstly turn off the general circuit breaker(s) for the rewinding line or the log saw or both depending
on which fuse melts, and ensure that no residual voltage exists on the fuse holder with the melted fuse,
finally replace the melted fuse with a new one with the same specification. Replacing the fuse with the one
with over-rating specification is forbidden.
14) This Machine must be grounded reliably. One shall mind the safeties while working on the
grounding for This Machine.
15) The general circuit breaker of This Machine shall be connected to the power source that meet the
requirements. The pneumatic control system of This Machine shall be connected to the pneumatic source
that meets the requirements. It is forbidden to connect This Machine with the power source that does not
meet the requirements, so as to avoid that the machine cannot work normally due to insufficient voltage,
and that parts of the machine are burnt and even accident happen due to over-voltage. Connecting This
Machine with the pneumatic source that does not meet the requirements is forbidden.
16) It is forbidden to run This Machine with over-load, in order to prevent damaging the machine and
even accident happen.
17) When work, such as inspection, maintenance, part replacement, etc. inside the inverter is needed
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to be done, one must turn off the corresponding general circuit breaker beforehand and wait for more than
ten minutes. Only after the charging lamp of the inverter is gone off, can the above mentioned work on the
inverter be executed, otherwise may cause the electric shock accidence.
18) The electrician shall periodically check upon This Machine for all the tightening screws on the
wiring terminals and tighten the loose screws again in time. Meanwhile he or she shall also periodically
check the temperature rise of the power consuming devices of This Machine, such as motors, etc. and
correct the abnormal situation.
19) The responsible one shall periodically check the functions of all the security devices of This
Machine and correct the abnormal situation so as to ensure that all the security devices function reliably to
protect people and the machine.
20) If needed to put This Machine unused for a long time, the electrician for This Machine shall remove
all the general power cables in a very safe way; enable all the security protection devices as well.
3．Security Protection Guards
This Machine is equipped with electrical and mechanical joint security protection guards to secure the
safeties of the people and the machine. These security protection guards should not be removed or be
disabled unless they need to be replaced. The mechanical security protection gurards are fixed guards which
separate the moving parts of the machine to effectively prevent the people working on This Machine from
getting injured by the moving parts of the machine.
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Chapter 1 Brief Presentation

WARNING!
CAUTION!
Before working on the machine it is recommended that this manual is read and the instructions on how
to work in safety known. It is the responsibility of the department manager to make sure the operators
are acquainted with operating procedures and have received a suitable training. Unauthorized personnel
must not work on the machine.
DANGER!
The material (web) processed through the machine and the dust depositing during the
process, in some areas of the machine itself, and some ink types ARE FLAMMABLE.
WARNING!
It is the responsibility of the employer to assign the jobs based on individual abilities to
keep personnel safety safeguarded and protected.
Do not smoke or get near the machine with open flames or white-hot objects in order to
avoid FIRE DANGER.
Daily remove paper scraps and dust from the machine
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1.1 Brief Introduction
This instruction manual is concerned with DM-FJ2900 MAXI ROLL MACHINE (referred to This Machine
hereafter). This Machine is one of the upgraded products of Foshan Orginal Machinry Company, integrating
a number of technologies of innovation. Therefore This Machine has combined advantages of high speed
production with stability, simplicity and convenience in operation, capability of saving energy, material and
labor, etc.
This Machine is the latest upgraded MAXI ROLL MACHINE of Foshan Orginal Machinry Company,
which is developed on the basis of a number of technologies of innovation and by combination with its
excellent log saw developing experiences accumulated for years. By adopting high quality steel as its body,
self-machining core mechanical parts with fine workmanship, and employing standard mechanical parts,
such as air cylinders, timing belts and so on, from famous manufacturers, This Machine is nicely built
mechanically. All of these enable This Machine own a combination of excellent mechanical qualities.
Electrically This Machine employs Siemens programmable logic controller (PLC) to fulfill the intelligent
control, which makes all the electrical controls on this machine quick and stable; the leading technology
with integration of mechanics, electricity and optics is applied to the whole machine, so as to automatically
detect and adjust the vital actions of the whole machine. Therefore this machine has combined advantages
of high speed production with stability, simplicity and convenience in operation, capability of saving energy,
material and labor,ect.
1.2 Models for This Machine
After receiving This Machine, the buyer should check if its brand, model and confirm that the machine
matches the one stated in the purchasing contract, and inspect on the machine to see if there is any damage
on it and whether all the spare parts are with the machine.
The model and its meaning of the rewinding machine are as follow:
DM- FJ- 2900

Machine width
Rewinding Machine
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1.3 Main Technical Parameters
Fig.1.3.1 JRT/Toilet paper Rewinding Machine Main Technical Parameters

Model DM-FJ-2900
Log Length ≤2850mm
Finished Roll Diameter Φ90～Φ280mm
Paper core Diameter Φ35～Φ80mm
Speed 0-200m/min
Running function Automatic Start-Stop
Unwinding stand 2
Parent roll diameter Maximum 1.5m
Embossing unit 2 SETS
Power supply 380V 50/60Hz , 3 phases - 4 wires
Note: Above technical parameters are just for reference, and subject to the contract.
1.4 Dimensions of This Machine
Fig. 1.4-1 Plan with Dimensions of the Rewinding Machine and Band Saw
1.5 Configurations of This Machine
This JRT/ toilet paper rewinding machine consists of the following units:
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1. Pneumatic jumbo roll loading device

2. Jumbo roll unwinding system
3. Edge-embossing unit (optional)
4. Full embossing unit (optional)
5. Winding system
6. Perforation unit
7. Core feeding & log discharge unit
8. Log tail-trimming,gluing and sealing unit (optional)
1.5-1Pneumatic jumbo roll loading device

Since the jumbo roll which is used in this machine is heavy and bulky, it is usually impossible to load
the jumbo rolls onto the jumbo roll stands manually. Therefore, it is necessary to use a crane and sling to
load the jumbo rolls onto the unwinding stand, or by using the pneumatic jumbo roll loading device. The
jumbo rolls are securely loaded onto the unwinding stands by the pneumatic cylinders. The operation as
follow: Put down the paper lifting arms of this unit by turning the corresponding manual valve. Place the
jumbo roll between two lifting arms as shown in Figure1.5-1. After the jumbo roll shaft and sleeves are put
on the jumbo roll paper core and locked, place the shaft on the lifting arms and make sure the lifting arms
hold the shaft carries position. And then, turn the manual valve to let the lifting arms lift up the jumbo roll
onto the unwinding stand. After that, the jumbo roll shaft will suspend the jumbo roll on the side plates of
the two unwinding stands. Roll the jumbo roll in the direction of the machine head manually and carefully
until the shaft is placed on the shaft holding position.
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1- Guide roller 2-Jumbo roll 3- Jumbo roll shaft 4- Unwinding stand

Figure1.5-1 Pneumatic jumbo roll loading device
1.5-2 Jumbo roll unwinding system

When this machine is jogging or rewinding, jumbo roll unwinding speed has to be the same as the speed of
the rewinder, otherwise the web will jam if the unwinding speed is too low and the web will break if the
unwinding speed is too fast. In order to cooperate with the speed of rewinder to make the whole
production run smoothly, the jumbo roll unwinding system employs the flat belt to drive the jumbo roll
unwinding about the jumbo roll shaft, feeding the unwound web stably to the next processing unit in time,
so as to ensure that the web feeding can always catch up with the running speed of the machine, as well as
to maintain proper web tension to ensure the stability of the production.
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1－Flat belt drive wheel

2－Jumbo roll unwinding belt/ flat belt
3－Web feeding pneumatic cylinder
4－Flat belt driven wheel
Figure1.5-2 Jumbo roll unwinding system
1.5-3 Edge-embossing unit (optional)

When two or more plies web are wound by this machine, the web layers tend to be layered due to no
ply bonding. In order to get ply bonding, we can use the edge-embossing unit. The edge-embossing unit is
equipped with knurling wheels, the knurling wheels bear engraving patterns. When the wheels knurl on the
web , small traces will be created on the web, the web plies will be bonded without glue.
This unit is equipped dozens of knurling wheels. Distance between each wheels are adjustable. User
can adjust the knurling distance according to the log cutting sizes.
This machine adopts pneumatic edge-embossing unit. Its structure is shown in Figure 1.5-3
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1-Arched rubber roll ; 2-limit screw ; 3-felt roll; 4- Edge-embossing bottom roll; 5-Dust collecting roll;
6- Edge-embossing wheels & Pneumatic cylinder
Figure 1.5-3 Pneumatic Edge-embossing unit
1.5-4 Full-embossing unit (optional)

Under the pressure between the embosser roll with pattern and the embosser anvil roll, the web will
be nicely embossed. The embossed web feels better and the log wound by embossed web is lighter and
takes fewer webs than the one made of non-embossed web into the same diameter.
1.5-5 Winding system

This is where the most important phase of converting takes place.The web is rewound in order to form
the log that has the width of the parent roll and the diameter of the final product.
No matter if it has been embossed, the web should pass the upper and lower web feeding rollers after
it go through the winding unit. (as shown in Figure 1.5-5 ) The feeding rollers keep the web tension. The
perforation unit is optional. The web needs to be tensioned and spread up transversely by the arched roll
before being threaded into the winding unit, in order to avoid web winkling effectively. At last, the web is
wound by the winding roller until the toilet paper log reach a predetermined length. It provides different
winding tightness in one tissue log. During the rewinding process, it can wind tightly when star up a log ,
and then winds loosely until a tissue log is completed.
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1-Arched roll; 2- felt roll; 3- Edge-embossing bottom roll; 4-Perforation device; 5- Core feeding & log
discharge device; 6- Log rider roll; 7- Winding roll 8- Log tail trimming and glue sealing device; 9- Fornt
sealing winding roll; 10-Felt rider roll; 11- Arched roll;
Figure 1.5-5 Winding system
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1.5-6 Perforation unit

The perforation of the paper at pre-determined intervals in order to obtain the so-called sheet count
in the finished roll; The control of the number of sheets contained in each log. This perforation unit is
equipped with spiral anvil blades and dented perforating blade. The anvil blade shaft is rotating during the
perforation phase. ( as shown in Figure 1.5-6)
1-Pneumatic cylinder holder 2-Pneumatic cylinder 3- Limit holder 4- Limit screw

5-Dented blade shaft arm 6-Dented blade shaft 7-Dented blade fixing plate 8-Anvil blade
shaft 9-Anvil blade fixing plate 10-Anvil blade 11-Dented blade
Figure 1.5-6 Perforation unit
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1.5-7 Core feeding & log discharge unit

This device will push out the completed log from the rewinding unit , another paper core will be set
and get ready to start rewinding a new log. Therefore, it is important to ensure this device work properly.
Please pay attention to the following operation: (as shown in Figure 1.5-7) When users change for another
paper core diameter, the users have to adjust the gaps between plate-8 and plate-6 by turning the hand
wheel-9 accordingly. Ensure the paper cores can fall down smoothly.
1-Connecting shaft; 2-Connecting square tube; 3-Log discharge arm 4- Pneumatic cylinder arm
5-Pneumatic cylinder 6-Rear crossbeam 7-Paper core pushing unit 8-Lift & right limit plate 9-Front
plate for core storage 10-Front crossbeam 11-Paper core discharge 12-Paper core holding plate
13-Linear bearing 14-Aluminum 15-Log pushing out bearing
Figure 1.5-7 Core feeding & log discharge unit
1.5-8 Log tail-trimming,gluing and sealing unit (optional)

The tail sealer positions the final tail of the log coming from rewinder, trims the log tail synchronously, and
seals it with a thin layer of glue. The processing as follow: (as shown in Figure 1.5-7) When the sensor
detects that a wound log is pushed out form the rewinding unit, the tail-trimming cutter will go through
and trim the log tail, a thin layer of glue will be sealed on the log tail synchronously. After this function, the
cutter and sealer will return to the original position and get ready for next cut. Two log trimming rollers
rotate the log for better sealing during the cutter returning phase.
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1-Cutting bearing 2-Cutting blade holder 3-Mandrel 4-Drag spring 5-Cutter cover 6-Cutting blade
7-Cutting bottom blade shaft 8-Back trim&seal roller 9-Log push out cylinder 10-Front trim&seal
roller 11-Pnaumatic cylinder
Figure 1.5-8 Log tail-trimming, gluing and sealing unit
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Chapter 2 Plant Environment, Machine Moving, Installation

and Storage
WARNING!
CAUTION!
DANGER!
WARNING!
avoid FIRE DANGER.
2.1 Plant Environment
The place, where This Machine is installed shall have compressed air provission whose pressure is
0.6 ～ 0.8Mpa. The floor on which This Machine is installed should be level and hard enough. It is
recommended to installed This Machine on the cement floor.
The plant where This Machine is installed should have good ventilation and be able to sink donw the
noise from the machine.
The place where the electrical and pneumatic cabinets are installed should be kept as having little-dust
and low-humidity as possible.
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2.2 Machine Storage
Provided This Machine is going to be leave unused for a long time, it should be deposited drily, in good
ventilation and without sunshine, rain and erosive.
2.3 Machine Lifting and Installation
WARNING!
On receipt of the machine you are required to check if during transportation any damages have been
caused to the machine structure or parts.
CAUTION!
During the whole storage time before installation it is advisable to protect the machine from water and
dust by covering it with plastic film or a waterproof canvas.
WARNING!
The installation of the machine on the production site shall be carries out by Foshan Orginal Machinery
personnel.
Upon completing the installation a Foshan Orginal Machinery fitter will start up the machine.
Lifting and transporting

For the purpose of lifting and transporting the machine is split into various parts.
In order to avoid any damage to the machine parts, hook the lifting ropes into the eye bolts which are
located on the upper part of the units.
Read the warnings below carefully before hoisting the machine.
DANGER!
Cables and sling shall be chosen by a person having the necessary specific knowledge, capable of
assuming all responsibilities connected with the use of lifting means.
DANGER!
Make sure no one is standing in the area where the machine is going to be lifted and moved to. No one
shall walk under or nearby the machine being moved.
DANGER!
It is important to make sure that the machine groups are balanced before lifting the machine. Make sure
cables or chains do not damage the surfaces they come into contact or on board the machine (motors,
joints, solenoid valves, pipes, etc.).
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WARNING!
Do not tilt the load while lifting and/or moving it.
2.3.1 Lifting and Transporting
The diagrams enclosed show the correct way to lift the machine groups in safety. If cranes, bridge
crane and the like are used, the cable shall be suitable for the load to be hoisted. Shorten or lengthen the
sling to obtain a perfectly balanced load.
No matter moving which part of the machine, the moving tools with enough capacity shall be adopted
properly. Please refer to Fig. 2-1 to Fig. 2-3 to get the right safety harnessing ways for different units of This
Machine, in order to move those parts of the machine properly.
Fig. 2-1 Main Parts of This Machine
Jumbo roll unwinders (Par t3 &Part 4)

DANGER!
Lift cautiously and check for proper distribution of weight. Make sure no one is standing in the area
where the machine is going to be lifted and moved to. No one shall walk under or nearby the machine
being moved
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Fig. 2-2 Safety Harnessing Way #1 for Jumbo roll unwinders (Par t3 &Part 4)
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Rewinding and perforation part (Part 1)

DANGER!
Lift cautiously and check for proper distribution of weight. Make sure no one is standing in the area
where the machine is going to be lifted and moved to. No one shall walk under or nearby the machine
being moved
Fig. 2-3 Safety Harnessing Way #2 Rewinding and perforation part (Part 1)
(Install the rig shackle of Φ30 according to the position shown, and hoist it with wire rope)
For the customer’s account
The customer shall provide for the following:

--make-ready of the area, i.e. foundations and ducts, if required;
--electrical arrangement, including earthing connection, for the installation of the line;
--tools and consumable materials required to correctly mount the line;
--lighting capable of ensuring the carrying out of the normal working activity, paying attention to
remove any shade areas and annoying reflections;
--auxiliary services such as suction system and the like
Installation requirements
It is for the Customer to get the area ready for the installation of the line; the area shall have the
requirements prescribed by China Directives and by the law of the country on safety at workplace.
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Foundations shall be suitable for the static and dynamic loads specified by the builder and shall be
made to our drawings.
In particular the area shall be:
-- Provided with escape path and emergency exits.

- -Periodically cleaned to ensure good hygienic conditions.
- -So ventilated as to allow in a constant amount of fresh air at any time.
- -Well lighted so as to ensure a suitable level of safety.
-- Kept tidy and free from objects and obstacles.
Connections
WIRING OF THE ELECTRIC SYSTEM
WARNING!
Qualified personnel shall carry out connections of the electric system with the necessary ability.
DANGER!
Check if the supply voltage of the line corresponding to the value shown in the enclosed electrical
drawings.
DANGER!
Cut off voltage before operating on any parts of the machine or cabinets.
CONNECTION OF THE PNEUMATIC SYSTEM

--Connect the tubes of pneumatic supply to the suitable fitting on the air treatment unit.
For purpose of guaranteeing the correctness and safety in every single moving of each part of This
Machine, the followings shall be observed.
—— adopting the tools with enough capacity to take the moving task；
—— wrapping up all the sharp edges on the part being moved；
—— ensuring that the safety device for the stripe taking hook functions reliably；
—— do not touch the load being hung until it is totally hung off the supporting surface / the floor
already；
Jobs to be done before the Load Taking-off

—— Ensure that all people around are away from the load already；
—— Ensure that the load will not swing after the taking-off；
—— Ensure that all parts that might drop from the load have been securely fastened already；
—— Move up the load vertically in case of any impact.
Machine Moving
When the load is approaching its destination, or its installation position, the one who directs the part
lifting and moving can arrange people to slightly move the load, in order to ensure that the load is exactly
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located on its destination / installation position.
The One Who Directs the Lifting and Moving Shall：

—— know clearly where the destination is;
—— stand where he can be easily seen by the crane driver;
—— stop the lifting or moving if danger happens.
Attention: works must be done before lifting log saw

1) Stop running log saw and cut off the power supply of log saw
2) Carefully seal the round blade, and then remove it from the blade holder and put it into the wooden
box to avoid any damage.
3) Turn down the chains and pushers
Notice: since the seal board on the top of the log saw is detachable, it should be removed to facilitate
the thread-up of the harnessing strap.
Preparation for the machine installation

The destination / installation position of the load shall be cleaned up before lifting and moving the
load.
Any part of This Machine must not be placed in positions below：

—— Exit；
—— Passage；
—— The place where the power cables are wired.
2.3.2 Choosing the Machine Mounting Place
This Machine should be installed in the place with good ventilation, in order to get away the heat
generated during the running of machine, so that the components, such as motors, etc. will endure lower
temperature rise and will function longer. Meanwhile, the machine installation place should also be spacious
enough, in order to reduce the noise from the machine.
On the other hand, the floor on which This Machine is installed shall be level and hard enough. It is
recommended to install the machine on the cement floor. Prevent the electrical and pneumatic cabinets from
dust and humidity.
2.3.3 Machine Installation
The steps below shall be properly followed during the installation on This Machine：
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(1) Locate the separated units on their destinations according to their order on the floor plan.
(2) Make adjustment on the level bolts to level the whole machine, and then tight the anchors to fix the
machine.
(3) Mount back the triangular belts, flat driving belts removed before delivering the machine; and
connect again the pneumatic pipes which had been disconnected before the shipment of the machine.
(4) Mount back the guards and doors removed before delivering the machine.
(5) Mount back the electrical channels removed before delivering the machine, and then wire the
cables removed before delivering the machine properly inside the electrical channels, after which seal the
electrical channels with their covers and plug in the disconnected electric plugs to their sockets. After
finishing the wiring and re-connections, double check all of them to ensure that no mistake is made.
(6) Connect the general valve for the machine’s pneumatic control system with specified compressed air
provision.
(7) Connect the output terminals on the general circuit breaker of This Machine with specified power
provision.
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Chapter 3 Machine Operation

WARNING!
CAUTION!
DANGER!
WARNING!
avoid FIRE DANGER.
3.1Brief Introduction to Main Control Panel
3.1.1 Main Control Panel
Introductions to the main control panel (like Fig. 3-1 shown):
1. Touch Screen: the touch screen of This Machine is located in the middle.
2. SPEED ADJUSTER （ potentiometer ） this is a potentiometer which can be turned clockwise to

accelerate the main motor, and can be turned counterclockwise to decelerate the main motor, provided
that the main motor has been turned on already by pushing down the “main motor start” button on the
touch screen. Before turning on the main motor on the touch screen, this potentiometer is supposed to be
turned counterclockwise to its limit. After turning on the main motor, one should turn this potentiometer
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steadily clockwise to accelerate the machine to the desired speed.
Attention: turning the speed adjuster to its left limit/zero speed position does not mean that This
Machine has been in the stop status already. This Machine is not in the stop status until the “main motor
stop” button on the touch screen has been pushed down successfully and the “main motor start” button
on the touch screen has been unlocked, turning back to the black color and the machine has stopped
running already. In order the prevent accidents by misoperation, it is prohibited to regard turning the
speed adjuster to its left limit/zero speed position as being successfully stop This Machine.
3. Emergency Stop is a push button in red color for stopping running the machine when it is running
abnormally, any emergency happens, etc. Usually there are more than one emergency stop push buttons
mounted in different places of the machine besides on the main control panel. After pushing down the
emergency stop button, the running machine will stop automatically at the shortest time possible. Turning
the emergency push clockwise can release it. If the Emergency Stop push button is pushed down locked,
the main motor of This Machine cannot be turned on.
3.2 Order for Running-up This Machine
3.2.1 Edge-embossing unit testing

This machine is equipped with pneumatic edge -embossing device. (Please refer to Figure 1.5-3) The
following testing should be done before running up: 1. Add lubrication oil to the felt; 2. Inflate the
pneumatic bag by turning the manual value, the knurling wheels will press against the embossed bottom
roller accordingly. After that, try turning the knurling wheels by hand to check if each knurling wheel is
pressed against the embossing bottom roller. The knurling wheel is unable to be turned if it is pressed
against the bottom roller firmly. Otherwise, we have to release some air from the air bag, adjust the wheel
screw, make it on the same line as the other knurling wheels. After complete the above steps, inflate the air
bags again. After that, one operator jogs the machine, and another operator observes that if each knurling
wheel rotates with the embossed bottom roller. If not, adjust the knurling wheels position after stopping
the jog. At last, adjust the limit screws which are installed at the ends of the felt roll, in order to ensure the
gap between the felt roll and the embossed bottom roll is even.
After the web is fed into this machine, the operator should job this machine for a while, then stops jobbing
and observes the edge-embossment. If the embossment is not nice, adjust the knurling wheels holder until
the edge-embossment is good enough.
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1-Arched rubber roll ; 2-limit screw ; 3-felt roll; 4- Edge-embossing bottom roll; 5-Dust collecting roll;
6- Edge-embossing wheels & Pneumatic cylinder
Figure 1.5-3 Pneumatic Edge-embossing unit
3.2.2 Winding system testing

(The winding system as shown in figure1.5-5) In order to ensure the stability of the web feeding, users must
adjust the curve of 1- arced roll firstly: in order to ensure the uniform friction between the web and the roll
surface, and the web should be conveyed stably and smoothly.
Secondly, adjust the following items: 2-limit screw, 10-Felt rider roll, 8- The gap between Rewinding rolls,
12-The angle of the arched roll. Before the web pass 10-Felt rider roll, adjust 12-The angle of the arched roll,
make sure the web is dispersed completely. Meanwhile, appropriate and even gap between 10-Felt rider
roll and 8-Rewinding roll will ensures stable web winding.
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1-Arched roll; 2- felt roll; 3- Edge-embossing bottom roll; 4-Perforation device; 5- Core feeding & log
discharge device; 6- Log rider roll; 7- Winding roll 8- Log tail trimming and glue sealing device; 9- Fornt
sealing winding roll; 10-Felt rider roll; 11- Arched roll;
Figure 1.5-5 Winding system
3.2.3 Perforation device adjustment

In the winding system,users have to adjust the perforation device as well. After the web is fed into the
machine, the operator job this machine for a while, and then stop jobbing and observe the perforation.
Qualified perforation has the following features: perforation line is clear, tissue sheet is easily pulled off,
tissue sheet edges are neat.
If the perforation is not qualified, users have to make the following adjustment(as shown in figure1.5-6) :
The gap between the dented blade shaft and the anvil blade shaft can be controlled by adjusting the limit
screw to limit the lift distance of the dented blade shaft arm. At the same time, adjust the contact angle
between the dented blade slider and the perforation blades, until the perforation unit makes qualified
perforation.
Normally, before the machine deliver from the manufacturer’s plant, our company will strictly check the
perforation to ensure that the perforation is qualified.
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1-Pneumatic cylinder holder 2-Pneumatic cylinder 3- Limit holder 4- Limit screw

5-Dented blade shaft arm 6-Dented blade shaft 7-Dented blade fixing plate 8-Anvil blade
shaft 9-Anvil blade fixing plate 10-Anvil blade 11-Dented blade
Figure 1.5-6 Perforation unit
3.2.4 Core feeding and log discharge unit adjustment

This device will push out the completed log from the rewinding unit , another paper core will be set and
get ready to start rewinding a new log. Therefore, it is important to ensure this device work properly. Please
pay attention to the following operation: (as shown in Figure 1.5-7) When users change for another paper
core diameter, the users have to adjust the gaps between plate-8 and plate-6 by turning the hand wheel-9
accordingly. Ensure the paper cores can fall down smoothly.
If the paper core diameter is oversize, the paper core pusher may bring back the discharged- paper core
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when it return to its original position. This problem can be solved by moving the 12-Paper core holding plate
and the 10-Front crossbeam upward to the appropriate position.
1-Connecting shaft; 2-Connecting square tube; 3-Log discharge arm 4- Pneumatic cylinder arm
5-Pneumatic cylinder 6-Rear crossbeam 7-Paper core pushing unit 8-Lift & right limit plate 9-Front
plate for core storage 10-Front crossbeam 11-Paper core discharge 12-Paper core holding plate
13-Linear bearing 14-Aluminum 15-Log pushing out bearing
Figure 1.5-7 Core feeding & log discharge unit
3.2.5 Log tail-trimming,gluing and sealing unit

In order to have qualified log trail trimming and sealing, the following adjustments are needed: (as
shown in Figure 1.5-8) Firstly, in order to control the amount of glue injection onto the log tail, the one-way
throttle valve beside the jet nozzle can be adjusted, so that the sealing glue on the log tail is appropriate
and the best sealing effect can be achieved. In addition, this machine can convert paper logs of different
diameters. When the log diameter is changed, the distance between 10-Front trim&seal roller and 8-Back
trim&seal roller must be adjusted accordingly. So that the sealed log falls down between 10 & 8 trim&seal
rollers. In this way, the two trim&seal rollers can form an appropriate pressure on the log to make firmer
tail-sealing.
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1-Cutting bearing 2-Cutting blade holder 3-Mandrel 4-Drag spring 5-Cutter cover 6-Cutting blade
7-Cutting bottom blade shaft 8-Back trim&seal roller 9-Log push out cylinder 10-Front trim&seal
roller 11-Pnaumatic cylinder
Figure 1.5-8 Log tail-trimming, gluing and sealing unit
3.2.6 Equipment running speed adjustment

In order to adjust the speed of the winding system and the unwinding system properly, this two systems
are equipped with stepless speed regulator and tapered pulley speed regulator respectively. The wroking
principle of stepless speed regulator is to make the two contacts on the stepless speed regulator move
inward to outward by stretching the triangular belt, so as to form different deceleration ratio and change
the tension of web. The working principle of the tapered belt pulley speed regulating device is to change
the diameter of the flat belt passing through the outer circle of the master and slave pulleys to form
different deceleration ratios so as to realize speed adjustment. Rotating the handwheel between the two
tapered pulleys in the corresponding system to adjust the screw rod can change the position of the flat belt
on the two tapered belts, so that the running speed of the corresponding system can be adjusted.
The operation speed ratio of different winding systems and unwinding systems can produce different
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tension effects on parent roll paper during production. Different types of parent roll paper require for
different web tension, so it is necessary to adjust the running speed of the winding system and unwinding
system accordingly. If the parent roll paper adjusting requirement exceeds the adjustment range of the
speed control device, the drive sprockets of the unwinders have to be replaced to meet the web tension
adjusting requirement.
3.3 Touch Screen Operation Instructions for DM-FJ2900 Toilet

Paper/JRT Rewinding Machine
After the power is turned on to the electrical cabinet on the rewinding machine, the rewinding
machine operation panel, will turn on and the control system data will start booting. Usually it will take a
few seconds to enter the main operation view of the rewinding machine as below View #1 shown.
View #1
JOG-Button (automatic reset)

Pressing this button can make the machine run at low speed. If the machine is stopped, when the user
presses and holds the “Jog” button, the button will change from yellow to green, and the alarm light on
the machine will sound and flash, indicating that the machine is about to run.Watch out for possible
dangers. After the sound and flashing, the main unit starts jogging at a low speed. Stop pressing this button,
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the button changes from green to yellow, the jog ends and the main engine stops. When the machine is
running, if the “jog” button is pressed, the machine will break immediately. At the same time, the "Run"
button will be unlocked and return to the green state.
START-Button (self-locking)
This button is for starting up the machine.
If the machine is stopped, when the user presses the "Run" button, the button changes from green to light
green and locks itself. At the same time, the alarm light on the machine will sound and flash, indicating that
the machine is about to run.Watch out for possible dangers. The machine starts up after the sound and
flashing. The running speed is controlled by turning the “ master speed” potentiometer. (clockwise- speed
up; Anti-clockwise- slow down)
STOP-Button (Automatic reset)

This button is for stopping the machine.
If the machine is running, when the user presses the “STOP” button, the machine will brake
immediately. At the same time, the "Start" button will be unlocked and return to the green state.
MANUALLY ASCEND-Button
Control the log pressing arms manually by this button.
As shown in this photo, the pressing arm is under automatic control.. Now, the pressing arm will
move downward and set on the log automatically.
Press this button, the button will turn light green to display”manual” and self-locking. Now, pressing
arm is under manual control. The pressing arm will move upward until it reaches the upper limit position.
If user wants to shift for automatic control, user should press this button again. The button will turn
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to be blue and be unlocked. Now, the pressing arm is under automatic control. The pressing arm will
move downward until it reaches the lower limit position.
SPEED ADJUSTOR - Button (automatic reset)

Turn it left - slow down
Turn it right - speed up
EMERGENCY STOP - Button ( automatic reset)

Press this button in case of emergency, and the machine will stop automatically.
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View #2
The data in View#2 can be set by pressing the button
Press the square button to reduce the running speed. 1% running speed will be reduced
each time you press this button.
Press the square button to increase the running speed. 1% running speed will be
increased each time you press this button.
View #3
3.4 Steps for running This rewinding machine
1. Ensure that the machine is supplied with the power source that meets the requirements. Attention:
do not connect the neutral cable. The sizes of the cables used on This Machine shall meet the requirements
specified in the electrical diagrams.
2. Ensure that the air input terminal of This Machine is connected to a required compressed air supply
whose air pressure is 6～8 kg. Attention, the diameter of the air feeding tube should be more than Φ16.
3．Check to ensure that everything of This Machine is working normally.
4．Ensure that nobody is working on the machine for its inspection, maintenance, part replacement,
etc. and all the non-operators are far away from the machine already.
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5. Well close all the protection doors.
6 ． Turn on the general circuit breaker in the electrical cabinet of This Machine; ensure that all the
electrical parts inside the electrical cabinet are working normally.
7．Start to run This Machine for the first time. Attention: the machine must be run without load for
about 15 minutes at its first running, in order to ensure that every part of it is functioning well before
loading jumbo rolls on it for the first time (this step can be omitted from the second time running of the
machine).
8 ． Stop running This Machine and turn off its circuit breaker inside the electrical cabinet. Load the
jumbo roll(s) onto the jumbo roll unwinding system with right web unwinding direction. Firstly insert the
jumbo roll shaft through the jumbo roll core, beginning from the hole of either of the jumbo roll sleeve and
ensure that the jumbo roll shaft extends the both cross-sections of the jumbo roll with the same length;
lock the sleeves at both the two sides of the shaft and make sure that the jumbo roll can be turned
smoothly by hand; and then adopt proper means to load the jumbo roll onto the unwind stand in a safe way.
And then roll the jumbo roll till its shaft drops into the shaft holders and mount the jumbo roll centralizer to
the jumbo roll shaft. Finally act upon the adjustment hand wheel for the jumbo roll centralizer to make the
jumbo roll perfectly in the middle transversely.
9．Thread up the machine with web based on the following steps:
Firstly manually unwind the jumbo rolls which are going to be used for a length that can reach the next
machine unit to be used.
Secondly turn the manual valve based on the indication around to press the driving belts against the
jumbo rolls.
Thirdly thread up the machine with web. The thread-up should be fulfilled based on the supposed
application of the units in the production. Usually the web thread-up order through This Machine is:
unwinder unit →embossing unit → perforation unit → winding unit → tail trimming , glue sealling unit.
Attention: Do observe the safeties while threading up the machine and watch out for the dangerous
positions, such as embosser unit, folder unit, cutter unit and so on.
During web threding-up, ensure that the web is appropriately tensioned and fully stretching out
transversely.
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Web Threading-Up of This Machine
3.5 Position of Operators
For the recommended operator’s working/stand-by positions, please refer to Fig. 3.5
Fig. 3.5 Recommended Working/Stand-By Positions of Operators
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Chapter 5 JRT/MAXI ROLL BAND

SAW MANUAL
Please check the phase sequence of related motors power supply before production
operating mode
(1) After power on, enter the "manual" interface of the touch screen, as shown in the picture：
(2) Manual interface:

Enter the "manual" interface, please press the button "Dust collecting motor".Judge the running direction
of the fan.If wrong running direction is found, please change the phase sequence of power supply.
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2. Please enter the "parameters" interface and set the appropriate parameter values
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parameter specification
（1）last cutting adjustment：Length correction for final finished paper.
Example: as shown in the figure, the length of finished paper is set as 100mm. When the last finished paper
is cut out as 100mm, the parameter is 0. If the length is greater than 100mm, the parameter is set as
negative number - or positive number
（2）blowing interval：Blowing solenoid valve action interval time

（3）blowing time：Blowing solenoid valve working time
（4）impact time：Paper clamping time
（5）open time、open Angle：Swing the material to the set Angle, the split action + time
（6）sharpen frequency：The speed and frequency at which the sharpener motor operates
（7）last cutting frequency：The frequency at which the blanking mechanism runs when cutting the last
finished paper
（8）first cutting frequency：first cutting frequency
（9）zero frequency：The speed at which the servo returns to its original position after cutting the roll
（10）Total length of the block：When the servo returns to the initial point, push the distance from the
paper palm to the knife. This parameter must be powered off before it becomes effective
（11）Sharpen Stop：When the paper cutter is stopped, the sharpener motor stops when the sharpener
stops
（12）last cutting loose：When cutting the last three paper rolls, the release distance of the clamping valve
is the set time for the tail-cut release to determine the release amount
（13）open half：The valve does not work when cutting the last three rolls
（14）Clamp open：Cut each section of paper roll pull open valve work
（15）pinch valve Angele：Angle of clamping valve action
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（16）Sharpen Stop：The left side is the start time of discharging motor.The right side is the duration of the
discharging motor. When the duration is 0, the discharging motor has no reversing function
3. Please enter the "main control" interface and select whether "saw blade test", "sharpener frequency
conversion" and "prop valve" are effective according to the requirements
4. After completing steps 1-3 above, please ensure that the "reset" button is shown in green (the system is
normal without alarm), then click the "paper cutter open" button in the "main control" interface, and input
"given speed", then the machine will run automatically
1. Specific function introduction

• 1. Introduction to servo manual operation
Since the servo will lock the current position in the enabling state, please use the "servo reverse" function
of "manual" page to return the material when blocking. Please try to avoid manual forced return of material
to avoid damage to the servo
Special alarm solution

Coder abnormal alarm
Please check whether the encoder connection is correct, including whether the connection is firm and
whether the phase line is correct;Then check whether the encoder is good fixed lock
2. Click the "paper cutter stop" or "paper cutter open" button, the feeding mechanism cannot stop
Please check whether the proximity switch detected at the origin is placed normally and whether the
connection between PLC and inverter 485 is good
54 of 57
Chapter 5 Machine Maintenance
5.1 Attentions to the Maintenance
1) People who work on the maintenance of This Machine shall master related expertise and be adequate
to the job of maintenance.
2) It is forbidden to inspect or maintain on any moving part.
3) Before doing any maintenance on This Machine, one shall stop running the machine and turn off the
power on it first, and then use a qualified tester to confirm that no residual voltage exists on the part needing
maintenance.
4) It is forbidden to work on any electrified part of This Machine.
5) Usually the door(s) of the electrical cabinet(s) should always be locked unless maintenance inside the
electrical cabinet(s) is needed; but before the maintaining, turn off the general circuit breaker first, and then
use a tester to check the residual voltage; only after confirming that no residual voltage exists on all the parts
inside the electrical cabinet(s), can the maintenance be started.
6) Check the protection reliability of all the safety devices of This Machine periodically and correct any
problem on them in time.
7) Check the connecting condition of all the cable terminals of This Machine periodically and re-tighten
any loose terminals in time.
8) Provided that This Machine is going to be left unused for a long time, remove the power cables from
the input terminals on the general circuit breaker of the machine in a very safe circumstance.
9) Before doing any cleaning on This Machine, one shall turn off the general circuit breaker of the
machine and wait for at least 10 minutes. Only after confirming that no residual voltage exists on the
machine, can the cleaning be started.
5.2 Maintenance Interval
On purpose of lengthening the life of This Machine, ensuring the safety and enhancing the productivity,
maintenance shall be done to the machine periodically according to the maintenance standards as below:
55 of 57
1) Clean the whole machine every 8 hours of operation.
2) Add lubricant into the places needing lubrication every 40 hours of operation.
3) After every 80 hours of operation, check the tightness in the parts needing to be tight and re-tighten it
if any of them is found loose/not tight enough.
4) After every 80 hours of operation, check and ensure all the machine’s safety devices still function
reliably.
5) After every 80 hours of operation, check and ensure the grounding cable still function reliably.
6) After Every 2000 hours, vacuum-clean inside the electrical cabinet(s) and use alcohol to clean the
contacts of the contactors after turning off the power on the machine and confirming that no residual voltage
exists on all the parts inside the electrical cabinet(s).
7) Get rid of the water inside the general valve for the machine’s pneumatic system in time.
8) Every 6 months of machine operation, add more or replace the lubricant to the transmission parts.
9) Repeat the above mentioned maintenances and repair or replace the wear-out part(s), in order to
ensure that the machine runs well.
10) Execute periodic checks on every meter of This Machine to make sure there is no abnormity exists.
11) Please refer to the accessory instruction manual for other inspection or trouble shooting information.
Every one year, comprehensive maintenance shall be done to This Machine to repair or replace the
malfunctioning part(s).
56 of 57
5.3 Trouble Shooting Information
Description Possible Items for Possible Trouble Shooting

Inspection
1. Improper position of the Adjusting the radian of arced roll
Arched roll in front of the Accelerate winding speed
Web wrinkle in the
winding device
rewinding phase
2. Winding speed is not fast
enough
Paper pressing roll is not Place 12 mm thick steel plate between the press
Two sides of rolled
parallel to paper winding roll and the front winding roll, make the
paper are uneven
roll distance between the two rolls equal to 12 mm
1. Anvil perforating blade & Replace new dented perforation blade
Dented perforating Low speed machine operation and fine-tuning
blade broken limit screw
Perforation is not clear 2. Dented perforation blade Low speed machine operation and fine-tuning
slider fail dented perforation blade angle.
3. Incorrect angle of dented
perforation blade
1. Winding speed is too Reduce the winding speed.
Web broken at the
fast Downward adjustment of limit screw of the
perforation unit
2. Perforation overload dented perforation blade shaft arm.
5.6 Unqualified Products Disposal
The unqualified products should be disposed properly. Do not pile them up on the machine or the
working desk and put them close to the inflammables and the fire.
57 of 57

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FOSHAN ORGINAL MACHINERY JRT/MAXI ROLL CONVERTING LINE

Instruction Manual for JRT/MAXI ROLL CONVERTING LINE

FOSHAN ORGINAL MACHINERY

corresponding information before working on This Machine.

Consulting the manual

Thank you for choosing our maxi roll machine.

This document is intended for the attention of the following personnel:

The employer and the plant safety manager shall:

--Provide adequate personal protective equipment.

--Instruct operators to heed company’s rules and directions on safety.

--Be aware of protective clothing and personal protective equipment to use.

--Be aware of how to behave in emergency situations.

--Know where the first-aid case is kept.

General safety rules

It is recommended to wear overalls.

when all safety conditions on the line have been restored.

FIXED SAFETY GUARDS

CORE FEEDING & LOG DISCHARGE UNIT

LOG TAIL-TRIMMING, GLUING AND SEALING UNIT

Adjusting the hand safety guard

DO NOT WORK ON RUNNING PARTS

DO NOT WEAR UNDONE OR LOOSE CLOTHING

1. Physical Injury Prevention

 This Machine must be grounded reliably in order to avoid electric shock.

3. Moving and Installation

6. Other Cautious Issues

1. General Safety Instruction

2．Detailed Safety Instructions

3．Security Protection Guards

Chapter 1 Brief Presentation

Daily remove paper scraps and dust from the machine

1.1 Brief Introduction

1.2 Models for This Machine

DM- FJ- 2900

1.3 Main Technical Parameters

Fig.1.3.1 JRT/Toilet paper Rewinding Machine Main Technical Parameters

1.4 Dimensions of This Machine

1.5 Configurations of This Machine

1. Pneumatic jumbo roll loading device

1.5-1Pneumatic jumbo roll loading device

1- Guide roller 2-Jumbo roll 3- Jumbo roll shaft 4- Unwinding stand

1.5-2 Jumbo roll unwinding system

1－Flat belt drive wheel

1.5-3 Edge-embossing unit (optional)

1.5-4 Full-embossing unit (optional)

1.5-5 Winding system

1.5-6 Perforation unit

1-Pneumatic cylinder holder 2-Pneumatic cylinder 3- Limit holder 4- Limit screw

Figure 1.5-6 Perforation unit

1.5-7 Core feeding & log discharge unit

1.5-8 Log tail-trimming,gluing and sealing unit (optional)

Chapter 2 Plant Environment, Machine Moving, Installation

Daily remove paper scraps and dust from the machine

2.1 Plant Environment

2.2 Machine Storage

2.3 Machine Lifting and Installation

Lifting and transporting