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Article history: Recycling phosphorus as struvite from pig slurry requires an acidification step to dissolve the inorganic
Received 21 March 2017 solids containing most of the phosphorus. This study focused on the biological acidification of several pig
Received in revised form slurries using sucrose as a model organic co-substrate. Lactic acid fermentation occurred systematically,
1 August 2017
dissolving 60e90% of TP (total phosphorus) and T-Mg (total magnesium) at pH 6 or lower. Optimal pH
Accepted 7 August 2017
Available online 8 August 2017
range for maximum P dissolution aimed at struvite recovery was 5.5e6. A simple model was developed
correlating pH, sucrose and buffer capacity to optimize P dissolution and future recovery using real
organic waste.
Keywords:
Phosphorus recovery
© 2017 Elsevier Ltd. All rights reserved.
Struvite
Pig slurry
Swine manure
Acidogenesis
Lactic acid fermentation
1. Introduction (Levasseur and Lemaire, 2006), in which various organic wastes are
co-digested with the slurry in order to produce energy and heat.
The anthropogenic use of phosphorus presents a double prob- Exportation of manure out of Brittany is another strategy to reduce
lematic: on one hand it is contributing to water bodies pollution the environmental impact on soil (Martinez et al., 2009). Part of the
due to a combination of fertilization excess and leakage/runoff digested and undigested manure is separated using screw press or
(MacDonald et al., 2011), and on the other hand it is a fossil resource centrifuge decanter to collect a liquid phase rich in nitrogen that is
critical for agriculture and worldwide food production (Cordell treated via biological processes, while most of the phosphorus re-
et al., 2009). As a result, recovering phosphorus from pig slurry as mains in the solid phase under a mineral form (Christensen et al.,
a mineral fertilizer could be a useful tool to mitigate water pollution 2009; Daumer et al., 2005). A large part of this solid phase has to
from pig breeding and participate in a more sustainable food pro- be exported out of Brittany (usually as organic fertilizer) but this
duction (Ashley et al., 2011). Brittany (France) possesses only 6% of product has trouble finding its market. It cannot compete with
the national arable land but represents 60% of French the pig pro- compost because of its high P-content when organic matter is the
duction (Comite regional porcin de Bretagne, 2013). Stringent customer's driving choice, and cannot compete either with mineral
regulations now prevent the unlimited spreading of the slurry into fertilizers because of the transport cost of organic matter when P is
the fields and various handling strategies are currently used in the the component demanded.
region (Landrain et al., 2013). Among them is anaerobic digestion Phosphorus recovery as struvite (NH4MgPO4, 6 H2O), a slow-
release fertilizer, would make the export of P more cost effective,
meet the market demand for a concentrated, P-based mineral fer-
Abbreviations: ANOVA, Analysis of variance; Ca, Calcium; LAB, Lactic acid bac- tilizer and allow the organic matter in the digestate/compost to be
teria; Mg, Magnesium; MgO, Magnesium oxide; N, Nitrogen; P, Phosphorus; T, maintained locally thanks to its low P content. Phosphorus recovery
Total; TS, Total solids; TSS, Total Suspended solids; VS, Volatile solids; VSS, Volatile
as struvite has been studied in a large variety of N and P concen-
suspended solids; VFA, Volatile fatty acid.
* Corresponding author. UR OPAALE, Irstea, France. trated waste streams: WWTP centrate liquor from anaerobic
E-mail address: simon.piveteau@irstea.fr (S. Piveteau). digestion (Battistoni et al., 2001; Jaffer et al., 2002), industrial
http://dx.doi.org/10.1016/j.watres.2017.08.017
0043-1354/© 2017 Elsevier Ltd. All rights reserved.
694 S. Piveteau et al. / Water Research 124 (2017) 693e701
wastewater (Abma et al., 2010), municipal landfill leachate (Di et al. (2016) and Guilayn et al. (2017) as a first step for phos-
Iaconi et al., 2010), dairy wastewater (Zhang et al., 2010) as well phorus recycling. Biological acidification of pig slurry using glucose,
as swine lagoon effluent (Nelson et al., 2003), digested swine cellulose or lactic acid has been tested by Hjorth et al. (2015) to
wastewater (Song et al., 2011; Vanotti et al., 2017; Ye et al., 2011) minimize ammonia emission by lowering the pH. The results in
and raw swine manure (Burns et al., 2001; Çelen et al., 2007). terms of pH decrease and organic acids produced were very similar
Several full scale reactors have been built for struvite crystalliza- to this study. The objective here was to determine the relationship
tion, such as the OSTARA, WASSTRIP (Cullen et al., 2013) and between on one hand initial amount of sucrose and slurry's char-
PHOSPAQ processes (Remy et al., 2013). However these technolo- acteristics (initial pH, buffer capacity) and on the other hand pH
gies have been so far used only to treat municipal and industrial change, fermentation products and dissolution of phosphorus,
wastewater. In the case of animal manure, precipitation of phos- magnesium, ammonia (the three molecules forming struvite) and
phorus as struvite is still investigated at laboratory and pilot scales calcium (which leads to the undesired precipitation of calcium
(Rahman et al., 2014), focusing mainly on reducing the dissolved phosphate). This endeavor could then translate into a targeted
phosphate concentration to meet the discharge standard for the acidification step using real organic waste that would maximize P-
liquid effluent. However, if the goal is to recover phosphorus, dis- dissolution, favor struvite formation over calcium phosphate and
solving the inorganic solids that contain most of the phosphorus is minimize the amount of reactant necessary to re-increase the pH.
necessary. It has been demonstrated that up to 70% of TP could be
dissolved at pH 5.5 (Christensen et al., 2009). P recovery as struvite 2. Materials and methods
can therefore be achieved through acidic dissolution, solid-liquid
separation and pH increase in the liquid phase using magnesium 2.1. Pig slurry
oxide (MgO) or magnesium hydroxide (Mg(OH)2) leading to
phosphorus precipitation (Capdevielle et al., 2016). The use of The raw swine slurry (“slurry 1”) was collected at a commercial
chemicals for acidic dissolution was demonstrated as too expensive pig fattening farm in Melesse (Brittany, France). Its composition can
and having a negative relative impact on the environment (Daumer be found in Table 1. It was used to study the metabolism of acido-
et al., 2010). For the process to be efficient and sustainable, genesis in details. Three additional pig slurries (see Table 1) were
changing this acidification step is required. A biological process also tested in order to correlate the level of sucrose added with the
known as acidogenesis enables the natural acidification of a initial and lowest pH reached, as well as the buffer capacity of the
mixture under anaerobic conditions. During acidogenesis, organic slurry. The buffer capacity was measured in a beaker containing
matter is hydrolyzed and converted by fermenting bacteria into 100 mL of raw pig slurry with a magnetic stirrer, a pH probe and a
VFAs, lactic acid and alcohols. This acidifying reaction process is a graduated burette containing 2N sulfuric acid. The buffer capacity
crucial step in silage production (Dunie re et al., 2013), a technic was calculated has the concentration of sulfuric acid necessary to
used to preserve the nutritive value of forage for cattle feeding reach pH 4, the lowest pH obtained during biological acidification
(Buxton et al., 2003). Acidogenesis also occurs during anaerobic of the slurries (pH 3.99 was reached in slurry 2 with 60 g/L of
digestion of organic waste. The syntrophic cooperation of acido- sucrose).
genic, acetogenic and methanogenic organisms enables the con-
version of organic waste into methane and carbon dioxide. Because 2.2. Biological acidification of pig slurry in batch tests using sucrose
acidogens have different optimal conditions compared to acetogens as co-substrate
and methanogens (Liu et al., 2006), and especially a higher
maximum growth rate, an overloading of a digester with easily One liter bottles were inoculated with 640 g of raw pig slurry 1
fermentable substrates often leads to acidosis and inhibition of and six different sucrose concentrations (10, 20, 30, 40, 50 and 60 g/
methanogens (McCarty and McKinney, 1961). As a result, the pro- kg-slurry, in reactors called R10, R20, R30, R40, R50, R60 respec-
cess can be physically separated into two consecutive reactors: one tively) in triplicate, with an additional bottle inoculated with slurry
acidic and one methanogenic, each of them functioning under their only and used as a control. The bottles were sealed once inoculated.
respective optimum (Cohen et al., 1979). This two-stage process has Temperature was set at 38 C on heating plates and magnetic
been applied to crop residues (Kalia et al., 1992; Parawira et al., stirrers provided continuous mixing at 300 rpm. Samples were
2008), agro-industrial waste (Dareioti and Kornaros, 2014), and collected simply by removing the lid and pouring the liquid from
food waste (Uçkun Kiran et al., 2014). the bottles. Contrary to previous batch tests with wastewater
Biological treatment of swine slurry in a two-stage anaerobic sludge, purging the gas in the head-space of the bottles at the
process has recently been studied (Ren et al., 2014; Schievano et al., beginning and after sample collection had no effect on the system
2012), often with the purpose of biohydrogen and methane pro- when applied to pig slurry, therefore the bottles were never flushed
duction (Choi et al., 2015; Wu et al., 2010). It has been shown that a with inert gas. Sample collection occurred after 12, 24, 36, 48, 72
two-stage anaerobic digestion of fruit and vegetable waste mixed and 96 h. The same protocol was applied to slurry 2, 3 and 4 using
with swine manure at a ratio of 70/30 (w/w) lead to a pH of 4.2 in only 5 different sucrose concentrations for each, from 0 to 60 g/L, in
the acidogenic stage (Tenca et al., 2011), a pH at which phosphorus order to investigate the variations between slurries.
is known to be mostly dissolved in pig slurry (Sharpley and Moyer,
2000). Therefore, biological acidification of swine slurry with 2.3. Analysis
organic co-substrates could be proposed as the first stage in a
bioprocess aimed at nutrient recovery (N & P) and green energy pH was measured using a WTW probe right after each sample
production (methane). Acidogenesis would dissolve P from pig collection. Total solids (TS), volatile solids (VS), total suspended
slurry at lower cost than chemical acidification while providing solids (TSS), and volatile suspended solids (VSS) were measured in
VFAs and potentially increasing the biodegradability of the waste triplicates on the raw slurry with standard methods (APHA, 1998).
for the subsequent anaerobic digestion. An acidic dissolution of the ashes was realized to measure TP, T-Ca
This batch test study focuses on the biological acidification of and T-Mg. 200 mg of ashes were added to 0.5 g of K2SO8 and 5 mL of
pig slurry using various concentrations of sucrose as a model a mix of H2SO4/HNO3 (75:25) in triplicate. The samples were
organic co-substrate, adapting the methods developed by Braak autoclaved at 110 C during one hour at 1 bar.
The concentrations in TP, T-Ca and T-Mg (expressed in gram per
S. Piveteau et al. / Water Research 124 (2017) 693e701 695
Table 1
Composition of the pig slurries (concentrations expressed per liter of raw manure).
slurry 1 75,8 61.0 83.4 65.1 1.68 4.60 2.65 1.10 7.15 443 0.005 2.03 0.21 0.07
slurry 2 15.3 10.4 22.0 13.8 0.38 2.346 1.22 0.29 7.70 99 0.006 1.62 0.11 0.03
slurry 3 64.3 42.9 77.5 49.2 1.37 5.742 3.59 1.34 7.92 283 0.018 3.42 0.07 0.03
slurry 4 41.9 33.8 58.0 41.4 0.53 4.774 1.59 0.50 6.70 380 0.055 2.51 0.59 0.33
Fig. 3. A: Dissolved phosphorus across time for each sucrose concentration. B: Dissolved magnesium. C: Dissolved calcium. D: Ammonium.
1100 mg/L (or close to 100% T-Mg) at 24 and 36 h, followed by a had around 2500 mg/L or 55%-TN. R10 and R20 had still a slightly
partial re-precipitation with still 600 mg/L or 50% T-Mg. In R40, R50 increasing NHþ 4 concentration from 2100 mg/L at 48 h to 2300 mg/L
and R60, dissolved magnesium concentrations were always sta- or 50%-TN at the end. In R0 ammonium concentration increased
tistically similar and became significantly higher than the other linearly for 48 h and stabilized around 2500 mg/L, similarly to R30.
reactors from 48 h to the end, with up to 1100 mg/L (100% of T-Mg). The increase in NHþ 4 in absence of sucrose and despite the high pH
Similarly in the case of calcium (Fig. 3C), no more than 200 mg/L in R0 contrasted with the absence of any dissolution of P, Ca and Mg
or 6% of T-Ca were dissolved in R0 and R10 during the whole in the same reactor. The overall increase in ammonium concen-
duration of the test. Respectively 500 and 1000 mg/L (or 14 and 28% tration over time in all the reactors with and without pH decrease
of T-Ca) were dissolved in R20 and R30 at 24 and 26 h but only could be explained by the enzymatic degradation of organic
approximately 300 and 400 mg/L remained afterwards, concen- nitrogenous compounds (e.g. amino acids). Initial sucrose concen-
trations still significantly higher than in R0 and R10. R40, R50 and tration has an impact on two phenomena with opposite effects on
R60 had statistically similar calcium concentrations until 36 h but ammonia concentration: dissolution of inorganic solids through
R40 then stagnated around 2200 mg/L or 60% of T-Ca while R50 and acidification on one hand and bacterial growth on the other hand.
R60 had a further increase in Ca concentration with around The low pH reached at high sucrose concentration enabled a higher
2700 mg/L or 75% of T-Ca at 48 h before remaining stable until the ammonia release through the dissolution of inorganic N-containing
end of the test. compounds (e.g. struvite initially present in the raw slurry). How-
Interestingly, the evolution of P, Mg and Ca in all the reactors ever, initial sucrose concentration is also proportional to biomass
followed closely the changes in pH (Fig. 4AeC). The dissolved P growth and associated N-assimilation. The assimilation of NHþ 4 for
concentration did not increase linearly with the decreasing pH. A bacterial growth could explain for example the drop at 12 h in all
clear and relatively narrow threshold appeared between 5.9 and the reactors except R0. The balance between these contradicting
6.3, through which dissolved P went from less than 10% to 80% of effects could explain why after 96 h R0 and R30 have a similar
TP. Below pH 5.9, only 10 additional percent of TP could be gained. ammonium concentration, higher than R10 and R20 but lower than
Mg2þ followed a similar pattern, with less than 20% of T-Mg above R40, R50 and R60.
pH 6.5 and more than 95% below pH 5.9. Calcium dissolution was
more gradual; with less than 20% of T-Ca above pH 6.2, 40% at pH 3.3. Dissolution of P, Mg, Ca, N in the other slurries
5.5 and more than 95% below pH 4.5.
The change in ammonium concentration did not follow the The dissolution processes in slurry 1 were closely linked to pH
same pattern (Fig. 3D) and was apparently less linked to pH except for NHþ 4 . The same was true for slurries 2, 3 and 4 and the
(Fig. 4D). In Fig. 3D, NHþ
4 initially dropped in all the reactors except results for all the slurries can be found in Fig. 5AeD for P, Mg, Ca and
R0. The drop was more pronounced in the case of high initial su- N respectively.
crose concentrations. After this initial drop, NHþ 4 concentration in In the case of phosphorus, the inflexion point noticed for slurry
R10 to R60 re-increased and three statistically different groups 1 can be seen again around a pH of 6e6.2. However, the maximum
appeared after 48 h. R40, R50, and R60 had a stable NHþ 4 concen- proportion of dissolved P varied significantly in one slurry, with
tration around 2800 mg/L or 60%-TN until the end of the test. R30 only 58% of TP in slurry 2 compared to 95, 89, and 78% in slurry 1, 3
698 S. Piveteau et al. / Water Research 124 (2017) 693e701
Fig. 4. A: Dissolved phosphorus expressed as percentage of the total amount, plotted against pH. B: Dissolved magnesium. C: Dissolved calcium. D: Ammonium.
between 1 and 2.7 in all the slurries. Since MgO would be added to normality was verified with a Shapiro-Wilk test. Other character-
increase the pH, this ratio would increase even further, leaving istics of the pig slurries were also tested (such as total solids,
large amounts of Mg in excess. Impact of this excess on subsequent inorganic solids) but none had a statistically significant effect. The
anaerobic digestion should be investigated. The Mg:Ca ratio how- distribution of the observed pH plotted against their predicted
ever was always below 2.25 in all the slurries, with a value of 2 at value can be seen in Fig. 6. The relatively good fitting of the model
pH 6 and a decrease to 0.5 at pH 4. Magnesium dissolution stopped was possibly due to the dominance of lactic acid during the initial
at pH 6 while calcium concentration continued to increase until pH acidifying phase, i.e. the lowest pH was always reached at
4, which explains why the Mg:Ca ratio decreased with the maximum lactic acid concentration, which corresponded to
decreasing pH. The acidic buffer created by the production of VFAs 70e100% of the organic acids produced at that moment. The
during the acidifying step could require a large amount of MgO or equation was rewritten to predict the amount of sucrose necessary
Mg(OH)2 to bring the pH up. This would reduce the crystals size and to reach a given pH (1). This model cannot be used as such for real
represent an additional cost. As a result, an optimal acidification co-substrates. Consequently, waste commonly used in Brittany in
would lead to a pH low enough for maximum P dissolution but also centralized biogas plants will be tested in batch tests in order to
as close as possible to 7 to minimize Ca dissolution and the need for rate their acidifying capacity versus sucrose. The equivalency to be
MgO. As seen in Fig. 5A, the gain in dissolved P below a pH of 5.5 found should allow the substitution of sucrose in the equation with
was minimal, null, or negative. On the other hand, above pH 6, its equivalent in co-substrate, expressed as volatile solids.
dissolved P was always lower than 50%. As a result, targeting a pH
between 5.5 and 6 should provide a relatively high dissolved P Sucrose0 (g/L) ¼ 119.96e18.95 pHlowþ 30.29*pH0 þ 0.09*Buffer
concentration, allow for a minimum addition of MgO while dis- (mEq/L)
solved magnesium is already high and calcium not yet completely
dissolved. These recommendations only apply to biological acidi- Statistical coefficients based on the original equation obtained
fication of pig slurry using sucrose. When organic waste is used, with the linear regression:
hydrolysis and mineralization take place, releasing into the liquid
phase part of the nitrogen, phosphorus, magnesium and calcium R2 ¼ 96.2%
contained in the waste (Mehta and Batstone, 2013), changing the Adjusted R2¼ 95.8%
ionic equilibriums. As a result, the effect of organic waste on acid- Mean absolute error ¼ 0.221
ification and ionic equilibrium in pig slurry should be investigated. Estimated standard deviation ¼ 0.276
Funding source
Acknowledgement
Appendix B. Net production of VFAs and lactate, sucrose Appendix D. Net production of VFAs and lactate, sucrose
removed and pH across time in R20. removed and pH across time in R60.
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