Download as pdf or txt
Download as pdf or txt
You are on page 1of 74

PICO+4TM  Chapter 3.

System Description

Chapter 3. System Description


3.1 Overview
This chapter provides a general description of the PICO+4 laser system, including its
main components, system control, and technical specifications
3.2 System Specifications
Performance System Specification
Laser wavelength 1064 nm /532 nm/595nm/660nm
Medium Nd:YAG (KTP, Solid Dye)
Laser transfer method Articulated arm
Aiming beam Diode Laser(655nm/Red)
600 mJ @ 750 ps
1064nm
800 mJ @ 2 ns
300 mJ @ 750 ps
Wavelength/ 532nm
300 mJ @ 2 ns
Pulse Width/
110 mJ @ 750 ps
Max. Energy 595 nm
110 mJ @ 2 ns
90 mJ @ 750 ps
660 nm
90 mJ @ 2 ns
Pulse Duration Pico / nano 750ps / 2ns
1064nm Max. 10 Hz
532nm Max. 10 Hz
Pulse Rate
595 nm Max. 5 Hz
660nm Max. 2 Hz
CDRH Class Class IV
Classifications
Applied Part Class B
Protective Eyewear Optical Density >5 at 1064, 532, 660, 595nm
Display System Touch LCD
1~6mm(1064nm)
Zoom
/ 0.9~5.3mm(532nm)
Pico Toning Collimated 6~10mm(1064nm)
Handpiece / 4.3~9.0mm(532nm)
Handpiece
Focused Dots Handpiece 7.4*7.4(mm)
Gold Toning+ Handpiece 2mm, 5mm(Tip replacement method)
+
Ruvy Touch Handpiece 2mm, 3mm(Tip Changing method)
Cooling System Air + Water Cooling
Single Phase AC220V
Electrical rating (Fuse AC250V, 20A),60Hz
Power Consumption : 3.0 KVA
Dimension 483(W) * 1078(L) * 1119(H) mm

Weight < 142 kg


Table3-1 System specifications

1 / 74
PICO+4TM  Chapter 3. System Description

3.3 Components of PICO+4 Laser System


The PICO+4 laser system is configured with several components for operating.

3.3.A Exterior and interior components


A. Exterior components
There are several components for operating at exterior as below table.

PICO+4 laser system components


Component Description
Main Body Dimensions(mm) : 483(W) x 1078(L) x 1119(H)
Foot switch Component for manually control Laser output.
Inter lock switch Component for System safety
Articulated ARM Component for Laser beam delivery
Handpiece Component for laser delivery which has auto spot detection sensor.
Calibration Port Component for system output energy calibration
Control panel Component for displaying and changing System control values.

Table3-2 System exterior components

2 / 74
PICO + 4 TM  Chapter 3. System Description

Picture3-1 System Size

3 / 74
PICO + 4 TM  Chapter 3. System Description

Picture3-2 System Exterior description

4 / 74
PICO+4TM  Chapter 3. System Description

B. Interior components
There are several components for operating in the system as below table.

PICO+4 laser system components


Component Description
Component for controls the device with a installed system control
System control board
program software
Component for system display and touch button input which is
GUI board
industry PC
Component for supplying internal part such as high volt capacitor and
HVPS board
power control boards with AC,DC and power control signals
High volt capacitor Component for high volt charging
Repetition rate 10 Hz(±0.1%), Pulse Width 600 ps(±10%), Energy 1.7
Master Oscillator mJ over, Linear polarization (extinction ratio > 1:100) The beam
generated
Temp Controller LD Driver & LASER DIODE Temperature control
Assembly for Laser generation which need some alignment about laser
Optical Head
beam pass
Water pump Component for water flowing control
Heat exchanger Component for operating water cooling

Table3-3 System interior components

PICO+4 laser system software components


Component Description
Component for system operating software which is installed in system
System software
board
Component for system display and Touch input process which is
GUI software
installed in GUI PC.

Table3-4 System software components

5 / 74
+ T M
PICO 4  Chapter 3. System Description

Picture3-3 Interior component description

6 / 74
PICO+4TM  Chapter 3. System Description

3.3.1 System configuration


The system main body is an essential part for device operation. It is
composed of components and modules necessary for controlling and
operating the device. The system main body is organized as follows.

Components Functions

This includes the key switch and the


emergency stop button which controls the
System Control overall operation of the entire system. The
Module control module receives input signals from
other modules and sends output signals to
execute the proper operation of the system.

Converts the commonly-used power supply


(AC220~230V) to the level of electric power
Power Supply
that the device requires and provides it for
each module.

Generates the laser beam of a wavelength of


Laser Module
the 1064nm and 532nm.

Displays information of the current status and


Control Panel the value of each parameter. The function of
each button is explained in detail in Chapter 5.

The four casters may move in all four


directions. The handle may be used to easily
move and direct the casters. The front two
Handle and Casters
casters additionally have locking devices to
allow the operator to station the device firmly
and safely in a fixed position.

7 / 74
PICO+4TM  Chapter 3. System Description

3.3.2 Optical components


There are three components for optical configuration of PICO+4 laser system
majorly as below table.

Part Function
1 Optical HEAD Laser Generation
2 Articulated ARM Laser Beam Delivery
3 Handpiece Spot Size and beam property control

Table3-5 PICO+4 system optic components

3.3.2.1 Optical HEAD components

The Optical HEAD is comprised of several parts according to each function as


below table.

Function Part
1 Laser Generation MASTER OSCILLATOR
2 Laser Amplification AMP chamber and Beam expander
3 Laser output wave length change KTP module assembly
4 Laser output pulse control Cavity shutter
5 Laser output control Safety shutter
6 Laser delivery to beam aperture Launch mirror
7 Laser output Calibration Internal Calibration assembly

Table3-6 HEAD components for function

 Laser output wavelength change: The PICO+4 laser system pump out
energy of 1064 nm. However, it can generate 532nm, 595nm, 660nm
energy with use additional components in the HEAD such as KTP module
parts. Especially 595nm and 660nm are needed other part at handpiece.

 KTP module parts: It used for changing 1064 nm wavelength to


532 nm wavelength,

 660nm and 595nm wavelength: These wavelengths are based on the


532nm wavelength. It can be pumped out 660nm and 595nm when the
532nm beam was passed dye module at each handpiece.

The Optical HEAD is configured as below picture include above functions.

8 / 74
+ T M
PICO 4  Chapter 3. System Description

Picture3-4 Optical HEAD Assembling description

9 / 74
PICO+4TM  Chapter 3. System Description

The optical HEAD assembling is comprised of several optical devices, electronic


devices and mechanism devices as below table. the tables are described according to
unit part assembling.

HEAD part components description


Quanti
Sort Part name Code function
ty

Master
optic Master Oscillator 1 The extinction ratio Beam generation
Oscillator
Converting the vibration of the light to
C-PBS optic C-PBS 2
circularly polarized light
assembly mechanism C-PBS mount 2 Hold C-PBS

FR1 optic FR1 1 Let LASER pass

assembly mechanism FR1 mount 1 Hold C-PBS

FR2 optic FR2 1 Let LASER pass

assembly mechanism FR2 mount 1 Hold C-PBS

HWP1 optic HWP1 1 Make beam polarized.

assembly mechanism HWP1 mount 1 Hold HWP1

Iris optic Iris 1 Make Beam flat.

assembly mechanism Iris mount 1 Hold Iris

MO shutter electronic safety shutter 1 providing pulse rate S1,1,2,5,10 Hz

assembly mechanism MO shutter mount 1 Hold MO shutter

safety electronic Main shutter 1 Laser output control


shutter
mechanism safety shutter mount 1 Hold safety shutter
assembly
Beam optic Expander lens 2 Beam expansion
expander 1
mechanism Expander mount 2 Beam Shaping Alignment mount
assembly
Beam optic Expander lens 2 Beam expansion
expander 2
mechanism Expander mount 2 Beam Shaping Alignment mount
assembly

optic 45deg mirror 5 bend laser beam


45deg Bending mirror
4 Hold 45deg mirror & Alignment
mirror mechanism mount(1, 2, 3, 5)
Assembly mechanism Bending mirror
1 Hold 45deg mirror
mount 4

HR optic HR 1 100% Reflection


assembly mechanism HR mirror mount 1 Hold HR lens & Alignment

optic Flash lamp 2 Pumping source


AMP 1
optic AMP ROD 1 Pumping medium
Chamber
mechanism ROD FLOW TUBE 1 Make cool down rod temp
assembly
mechanism Ceramic reflector 1 Concentrate pumping source to ROD

optic Flash lamp 2 Pumping source


AMP 2
Chamber optic AMP ROD 1 Pumping medium
assembly
mechanism ROD FLOW TUBE 1 Make cool down rod temp

10 / 74
PICO+4TM  Chapter 3. System Description

mechanism Ceramic reflector 1 Concentrate pumping source to ROD

optic KTP 1 changing wavelength 1064 to 532nm

electronic KTP HEATER 2 KTP temperature control

KTP HEATER
electronic 1 KTP temperature sensing
SENSOR

electronic KTP MOTOR 1 Make move KTP mount


KTP
KTP POSITION Checking KTP mount position &
assembly electronic 2
SENSOR Alignment

optic Separator window 1 532nm Beam path compensation


Just reflect 1064nm beam to bottom
optic Separator mirror 1
side

mechanism KTP MOUNT 1 Hold KTP Motor, KTP

Attenuate 532 beam output for getting


optic Nd Filter 1
stability at low energy bend
Attenuator electronic attenuator sensor 1 checking attenuator mount position
assembly
electronic attenuator motor 1 Make move attenuator

mechanism attenuator mount 1 Hold attenuator motor and lens

launch optic Launch mirror 1 bend the laser beam to laser aperture
mirror
mechanism launch mirror mount 1 hold launch mirror & Alignment
mount
Leaks Sensor
electronic Leaks Sensor Board 2 Head inside coolant leakage detection
Board
Temp.
electronic Temp. Sensor 2 Head temperature detection
Sensor
Head energy detected that your final
Calibration electronic Calibration board 1
output

Table3-7 HEAD components table for each assembling

There are five moving components and sensing components for checking moving
components position. Moving components should keep their position according to the
laser output mode, laser output wavelength or 532nm output energy as below table. It
also controls the pulse rate properties and laser output controlling.

# Setting Motion part Sensing Parts


1 2ns Delivery 2ns motor position check sensor
2 532nm or 1064nm output KTP motor 532 nm position check sensor
1064nm position check sensor
3 Pico532nm low energy Attenuator motor Attenuator lens position check sensor
setting (below 40mj)
4 Nano532nm low energy Attenuator motor Attenuator lens position check sensor
setting (below 300mj)
5 Pulse rate control MO shutter None
6 Laser output control Safety shutter Main shutter position check

Table3-8 Moving devices and sensing devices in the HEAD

11 / 74
PICO+4TM  Chapter 3. System Description

3.3.2.2 Optical beam Path

 1064nm and 532nm beam path.

Picture3-5 Laser Beam Path 1064nm and 532nm

12 / 74
PICO+4TM  Chapter 3. System Description

3.3.2.3 Articulated ARM

The articulated ARM is comprised of seven articulations and seven ARM


mirrors. It also contains aiming beam board, aiming beam and weight balance
as below table. There is some connection between top cover and aiming beam
board(4th mirror) for returning back the spot size information and receiving aiming
beam turning on voltage.

# Part function
1 ARM mirrors Laser beam delivery to handpiece
Connection handpiece spot sensor
2 Aiming beam board
Connection aiming beam
3 Weight balance Keeping ARM Standing
Delivery the spot size data to
4. Aiming beam cable
system board.

Table3-9 Arm configuration devices

Picture3-6 Articulated ARM description

13 / 74
PICO+4TM  Chapter 3. System Description

3.3.2.4 Handpiece

The PICO+4 laser system has five hand pieces for delivering laser beam to
patient skin as below table.

# HandPiece name Specification


1 Toning handpiece(standard) 6~10mm spot size adjustable
2 1-6mm ZOOM HANDPIECE (optional) 1~6mm spot size adjustable
3 Focused Dots handpiece(optional) TBD
4 GOLD handpiece(optional) 2&5mm spot size Replaceable
5 RuVY Touch handpiece(optional) 2~3mm spot size adjustable

Table3-10 Handpiece sort description

A. 1-6 Zoom handpiece

The external shape of the zoom handpiece is below picture.

Picture3-7 Zoom handpiece external shape

There is special function for knowing to system board about the current
spot size and HandPiece connection information. That is spot size sensing
wire and spot size sensor.

If the handpiece was not installed at aiming board , the operator can use
the spot size button on GUI. However the wire was installed at aiming
beam board, the operator cannot use the spot size button on GUI.

14 / 74
PICO+4TM  Chapter 3. System Description

The internal shape of the zoom handpiece is below picture.

Picture3-8 Zoom handpiece internal shape

There are two optical devices which are convex lens and handpiece
window. The operator needs to clean handpiece window for using
handpiece without window damage before every treatment.

The zoom handpiece part list is below table.

Zoom Handpiece parts

handpiece Sort Part name Code Quantity

optic convex lens 3010400701 1


optic window 3010114900 1
mechanism Window holder ass’y 3010652400 1
Zoom mechanism handpiece body 3010673600 1
(1~6mm)
mechanism TIP END 3010675400 1
electronic spot sensing module 3010674600 1
electronic Handpiece zoom wire 3012262210 1

Table3-11 Zoom handpiece part list

15 / 74
PICO+4TM  Chapter 3. System Description

B. Toning handpiece

The external shape of the Toning(Zoom Collimated)handpiece is below


picture.

Picture3-9 Toning handpiece external shape

There is special function for knowing to system board about the current
spot size and HandPiece connection information. That is spot size sensing
wire and spot size sensor.

If the handpiece was not installed at aiming board, the operator can use the
spot size button on GUI. However the wire was installed at aiming beam
board, the operator cannot use the spot size button on GUI.

The internal shape of the Collimated handpiece is below picture.


16 / 74
PICO+4TM  Chapter 3. System Description

Picture3-10 Toning(Zoom collimated) handpiece internal shape

There are three optical devices which are Plano-convex lens , bi-concave
lens and handpiece window. The operator needs to clean handpiece window
for using handpiece without window damage before every treatment.

The Collimated handpiece part list is below table.

Handpiece parts

handpiece Sort Part name Code Quantity

optic Plano convex lens 3010404501 1

optic Bi-concave lens 3010404601 1

optic window 3010114900 1

Toning mechanism Window holder ass’y 3010652400 1


[Collimated
(6~10mm)] mechanism handpiece body 3010673700 1

mechanism TIP END 3010675400 1

electronic spot sensing module 3010674600 1

electronic Handpiece wire collimated 3012262010 1

Table3-12 Toning handpiece part list

17 / 74
PICO+4TM  Chapter 3. System Description

C. Focused Dots HandPiece

The external shape of the Focused Dots handpiece is below picture.

Picture3-11 Focused Dots handpiece external shape

There is special function for knowing to system board about the current
HandPiece connection information.

If the handpiece was not installed at aiming board, the operator can use the
spot size button on GUI. However the wire was installed at aiming beam
board, the operator cannot use the spot size button on GUI.

The internal shape of the Focused Dots handpiece is below picture.

18 / 74
PICO+4TM  Chapter 3. System Description

Picture3-12 Focused Dots handpiece internal shape

There are three optical devices which are convex lens, Bi-concave lens
and handpiece window. The operator needs to clean handpiece window for
using handpiece without window damage before every treatment.

The Focused Dots handpiece part list is below table.

Handpiece parts
handpiece Sort Part name Code Quantity

optic DOE 3204000501 1

optic Plano Convex Lens 3010115000 1

optic window 3010402201 1

mechanism Window ass’y 3010633101 1


Focused Dots
mechanism handpiece body 3010674000 1

mechanism Tip ass’y 3010678000 1

electronic spot sensing module 3010678200 1

electronic Handpiece wire DYE 3012262110 1

Table3-13 Focused Dots handpiece part list

19 / 74
PICO+4TM  Chapter 3. System Description

D. RuVY Touch handpiece

The external shape of the RuVY Touch(660 nm) handpiece is below


picture.

Picture3-13 RuVY Touch Hand piece external shape

If the handpiece was not installed at aiming board, the operator cannot use
the 660nm wavelength at PICO+4 system. It is necessary thing to use the
660 wavelength.

The PICO+4 system GUI display will be changed automatically after


connecting dye handpiece as below picture. After changing display to dye
wavelength, operator cannot choose the spot size and wave length. Spot size
of dye660 handpiece can be changed to 2mm or 3mm.

If the dye660nm handpiece sensing had a problem, GUI display will


be changed to below display. Therefore operator needs to check GUI
display before using dye 660nm handpiece.

20 / 74
PICO+4TM  Chapter 3. System Description

The GUI display is below after connecting handpiece.

Picture3-14 display changing after connecting RuVY handpiece

The wavelength changing to 660nm, input wavelength should be 532nm


as below picture.

Picture3-15 wavelength conversion diagram of 660nm

21 / 74
PICO+4TM  Chapter 3. System Description

E. Gold Toning handpiece

The external shape of the Gold Toning(595 nm) handpiece is below


picture.

Picture3-16 Gold Toning handpiece external shape

If the handpiece was not installed at aiming board, the operator cannot use
the 595nm wavelength at PICO+4 system. It is necessary thing to use the
dye wavelength.

The PICO+4 system GUI display will be changed automatically after


connecting dye handpiece as below picture. After changing display to dye
wavelength, operator cannot choose the spot size and wave length. The spot
size of dye595 can be changed to 2mm or 3mm.

If the dye595nm handpiece sensing had a problem, GUI display will


be changed to below display. Therefore operator needs to check GUI
display before using dye 595nm handpiece.

The GUI display is below after connecting handpiece.

22 / 74
PICO+4TM  Chapter 3. System Description

Picture3-17 display changing after connecting Gold Toning handpiece

The wavelength changing to 595nm, input wavelength should be 532nm


as below picture.

Picture3-18 wavelength conversion diagram of 595nm

23 / 74
PICO+4TM  Chapter 3. System Description

3.3.3 Electronic components


There are several components for electronic configuration of PICO+4 laser system
majorly as below table.

System boards

# Board name Connection Function


1. Convert AC to DC(+15V)and
PFC Board HV CONTROL B/D supply to HV Control Board
1
(LPP-400) FET Module 2. Supply PFC Volt(390VDC)to FET
Module
Convert AC to DC(+5V,+12V,+15V)and
2 SYSTEM SMPS JUNCTION B/D
supply to Junction board

FET MODULE supplying Bridge B/D with amplified AC


3 BRIDGE B/D
(LLP-400) volt (AC --> 385V)
1. Supplying simmer B/D with simmer
startup signal
SIMMER B/D,
2. Supplying bridge B/D with charging
HV-CONTROL BRIDGE B/D,
4 control signal
(PSC-400) TRIGGER B/D,
3. Supplying Trigger B/D with discharging
INNER SMPS
control signal
4. communication with system B/D

SIMMER BOARD FLASH LAMP , HV


5 control simmer status
(LSC-400) CONTROL B/D

Trigger
6 HV CONTROL B/D ,SCR supplying SCR with discharging signal
(LTR-400)

7 SCR CONTACTOR supplying contactor with discharging signal

supplying out junction B/D with


8 CONTACTOR OUT JUNCTION B/D
discharging signal

9 PFN INDUCTOR HV CAPACITOR, SCR supplying SCR with discharging Volt

OUT JUNCTION B/D FLASH LAMP ,


10 supplying Flash Lamp with discharging Volt
(LJH-400) CONTACTOR
HV CAPACITOR , HV
11 BRIGDE B/D supplying HV capacitor with charging Volt
CONTROL B/D
BRIDEGE B/D , PFN
12 HV CAPACITOR supplying PFN inductor with charging Volt
INDUCTOR
most of all board in the
13 System B/D control most of all functions in the system
system
connected HEAD and system
14 Gender B/D the signal junction from system to HEAD
board
connected system board, KTP supply system board and fan with each
15 Junction B/D
heater voltage(DC,AC)

Table3-14 Electronic parts of PICO+4 system

The PICO+4 system is configured as below block diagram for using above parts.
24 / 74
+ T M
PICO 4  Chapter 3. System Description

Picture3-19 PICO+4 system block diagram


25 / 74
PICO+4TM  Chapter 3. System Description

Components can be separated system error detection control factors, power


control factors, and display control factor, optical device control factors. .

The system error factors mean emergency error detection, door interlock error
detection, interlock error detection, water flowing status error detection, water
level error detection.

The power control factor mean high voltage charging level control and
discharging timing control for flash lamp pumping and output energy intensity
control in the head and flash lamp ignition starting and checking flash lamp
turning on status while system operation for treatment.

The display control factors mean touch input data control, display figures
control and sounding for setting up system parameters while system operating.

The optical device control factors mean device moving control for wavelength
setting up, laser output mode setting up , 532 low energy stability grantee,
supplying exact pulse rate and laser output control. And the spot size auto
detecting factor is also included in optical device control factors.

Those components are connected via wiring in PICO+4 laser system. Some parts
are connected just AC line. The other parts are connected AC and DC line. This
service manual includes the wire connection diagram as below picture. It also
provides each component pins connection sheet.

Refer the appendix I(wire diagram ),III(components pin connection


sheets)..

Note: this service manual does not include each electronic board’s
schematics for service. It just provides system total wire diagram. See the
below picture, it is also described each boards pins property.

26 / 74
+ T M
PICO 4  Chapter 3. System Description

Picture3-20 PICO+4 system wire block diagram(Appendix I)


27 / 74
PICO+4TM  Chapter 3. System Description

3.3.3.1 Control block

The control block includes system control board, junction board, GUI board
and gender board. Each board has function as below table.

Board name Function

1. Head System Control


2. High voltage charging level control
3. High voltage charging/discharging
timing control
1 System board 4. Cooling status checking
(Flow sensor and water level sensor)
5. Aiming beam control
6. Handpiece spot size sensing
7. Emergency sensing and error checking
1. Wire junction between system board
2 Gender board
and HEAD System
1. Display operation parameter
3 GUI board 2. Set up operation parameter via touch
screen
4 Voice BOARD 1. Lasing Status Voice
1. KTP temperature control
2. Heat Exchanger fan control
3. Supplying AC Power to water pump
4 Junction board
4. Cartridge Heating
5. Temp Control Board Supplying AC
Power

Table3-15 control parts function description

There is wire define at below picture. Therefore, service engineer needs to refer
below block diagram for understanding control parts connection and description..
Service engineer can refer Appendix III table for finding more detail connector’s
pin description for knowing what real cause of problem was.

28 / 74
+ T M
PICO 4  Chapter 3. System Description

Picture3-21 control parts block diagram


29 / 74
PICO+4TM  Chapter 3. System Description

 System board

The system board is most important part in control block.

Most of problem reason can check at system board, there are


approximately 22 connectors for being able to operate in it as below picture.

Picture3-22 System board connector description

System board connectors can be separated depending on their functions as


below table.

# Function Connector number

DC power input and connection J4:DC power supply


1
part to junction board J6: connection to junction board

J21: communicate to HV control board


2 HV control
J12: HV control signal in/out
J17: communication with GUI board
3 GUI control
J26: supplying GUI with operation power

30 / 74
PICO+4TM  Chapter 3. System Description

J18:
- for supplying motor control signal and
receiving sensor data
- for receiving sensor data
System check - for supplying motor control signal and
4
(Connection to gender board) receiving sensor data
- for supplying shutter control signal
- for supplying shutter control signal
- for receiving Calibration data
- J2,J3: shutter resistance
J24: connection to handpiece
J5: connection to AC contactor
J9: connection to Water level, flow
Connection to external device
5 switch
J10: connection to foot, door, interlock
J7: connection to emergency components
J13: these connection are not used but it
can be used for program update with
6 Program update program tools

Table3-16 System board connection description

 Control factors

Head control: the PICO+4 laser system has several moving components
in the HEAD. It also includes sensors which are for checking moving
components position.

The moving components are below table.

# Setting Motion part Sensing Parts


532 nm position check sensor
1 532nm or 1064nm output KTP motor
1064nm, position check sensor
Pico532nm low energy
2 Attenuator motor Attenuator lens position check sensor
setting (below 40mj)
Nano532nm low energy
3 Attenuator motor Attenuator lens position check sensor
setting (below 300mj)
4 Pulse rate control MO shutter None
5 Laser output control Safety shutter Safety shutter position check
6 Pulse Delivery 2ns motor 2ns motor position check

Table3-17 Moving parts and sensing parts in the HEAD

There are seven connections between system control boards to gender


board. Most of moving parts control signal is DC+12V, some of moving
parts control signal is +15V. Therefore if the moving parts had problem,
service engineer needs to check voltage at regarding connection pin.
Service engineer can refer the Appendix III for check each pin voltage for
finding exact signal definition.

31 / 74
+ T M
PICO 4  Chapter 3. System Description

Picture3-23 connection between System board and HEAD


32 / 74
PICO+4TM  Chapter 3. System Description

Note: the MO shutter has special working property. It is working


depending on GUI pulse rate value and wave length. The Safety shutter has
some timing for operation at each wavelength and pulse rate as below table.

MO Shutter Position Table

1064

Basic pumping operation Pulse rate (Hz) Shutter on/off time

1Hz one time per every 1S

2Hz Two time per every 1S


10Hz
5Hz five time per every 1S

10Hz open shutter

532

Basic pumping operation Pulse rate (Hz)) Shutter on/off time

2Hz 1Hz one time per every 1S

2Hz 2Hz Two time per every 1S

10Hz 5Hz five time per every 1S

10HZ 10Hz open shutter

Gold
Basic pumping operation Pulse rate (Hz) Shutter on/off time

1Hz 1Hz one time per every 1S

2Hz 2Hz Two time per every 1S

5Hz 5Hz five time per every 1S

RuVY

Basic pumping operation Pulse rate (Hz) Shutter on/off time

1Hz 1Hz one time per every 1S


2Hz 2Hz open shutter

Table3-18 Safety shutter on/off times

The MO shutter on timing is synchronized for the Pulse rate on/off timing.
Therefore this is a cause about the Pulse rate abnormal working situation. If
the Pulse rate did not have any problem, service engineer need to check the
MO shutter signal also.

33 / 74
PICO+4TM  Chapter 3. System Description

It is a cause of laser output pulse rate problem. Therefore, if PICO+4


system had pulse rate problem, it needs to be checked MO shutter and
relative wires.

Here are two timing diagram about MO shutter on/off. It described


pumping timing and foot switch status also.

34 / 74
PICO+4TM  Chapter 3. System Description

HV control :
The PICO+4 laser system can control energy level and pulse rate via
controlling HV control board. This control contents is most important thing
at PICO+4 system.

System control board has four output signal and 1 input signal from HV
control board. it also receive the High Voltage control parts error status
from Rs232 serial communication. Here is in/out put signal description as
below.

Simmer start signal:


When the GUI display starting, the first massage is simmer starting
request. The operator should be Enter Password to start on the pop-up
display window as below picture.

Picture3-24 simmer starting request display at GUI

If the simmering was ok, it is means that the flash lamp which is located
in each chamber in the HEAD was ignition. However, if the simmering was
fail, the error massage will be appeared. Service engineer needs to problem
cause via trouble shooting guidance. This time the simmer starting signal
should be checked.

Ready signal:
When pressed standby button, GUI is change to ready. ready signal
supplies HV control board with low level signal (DC ground,0V) for
starting High Voltage charging.. If the ready signal was not supplied to HV
control board, HVPS does not supply charging voltage to the flash lamp.

35 / 74
PICO+4TM  Chapter 3. System Description

Therefore if the flash lamp does not pumped at all, service engineer needs
to check this signal at first. Also, System Board removes LD-DRIVER
Board so that it gives resonance signal to MO(Master Oscillator) as pulses.

HV discharging signal:
The system board supply two kind of discharging signal to HV control
board as 8 Hz and 10 Hz. It can be switched depending on the laser output
wave length (10 Hz for 1064nm, 8 Hz for 532nm). The discharging signal
is same with flash lamp pumping frequency. Therefore, if the PICO+4 laser
system has pumping skip problem, service engineer needs to check the HV
discharging signal at first in the trouble shooting guidance.

HV charging level control signal:


The PICO+4 system can adjust laser output power. The HV charging level
control signal has power adjust function. Above four signals is DC (high or
low). However this signal is analog signal especially. Therefore service
engineer needs to check the output voltage when output energy could not
adjusted.

Simmer ok signal:
This signal is feedback signal about the flash lamp ignition status. if the
GUI is displayed simmer error massage, service engineer needs to check
this signal at first in the simmering problem trouble shooting guidance.
Above five signals are output signal from system board to HV control
board. but this signal is input signal from HV control board to system
control board.

Rs232 communication signal:


The HV control board detects power operating error status. If the error
had occurred at HVPS part, the HV control board sends the error message
to system board. Service engineer will be able to check error status at GUI
display.

36 / 74
+ T M
PICO 4  Chapter 3. System Description

Picture3-25 HV control timing diagram

37 / 74
PICO+4TM  Chapter 3. System Description

GUI control :

The system board supply operating power (DC +12V) to GUI board
via JC1. It also receives the touch panel input signal for applying parameter
value to system. These two boards are communicating by using serial
communication method (Rs232).

It also provide update connection to GUI board. if the GUI program need
to be upgraded, service engineer can use this connector for upgrading.
GUI module is consist of LCD monitor and PC and touch panel.
There is connection diagram between system board and GUI board as
below picture.

Picture3-26 GUI connection diagram A

Picture3-26 GUI connection diagram B

38 / 74
PICO+4TM  Chapter 3. System Description

External input control :

The system board has several external control devices include junction
board. as below table.

External device for system control

# Part name property function


1 water flow sensor input Check water flowing status while system is operating .
2 water level sensor input Check water Level status while system is operating
3 emergency switch input Check emergency switch status while system is operating
4 Door lock switch input Check Door lock switch status while system is operating
5 Foot switch input Check Foot switch status while system is operating
6 Inter lock switch input Check Inter lock switch status while system is operating
7 aiming beam output Control aiming beam intensity.
Handpiece spot
8 input Check handpiece spot size
sensor
calibration check
9 output Check the calibration port status
switch
calibration sensor
10 input Check the calibration sensor data
data
11 DC input input Receiving system operation power (+12V,+15V)
12 LD Driver output Control Laser Diode intensity
13 KTP temperature input Receiving KTP temperature
14 Water temperature input Receiving water temperature.

Table3-19 External control components table.

Here is the block diagram which is included connection information


between system board and external in/output components.

39 / 74
PICO+4TM  Chapter 3. System Description

Picture3-27 external IO connection device

40 / 74
PICO+4TM  Chapter 3. System Description

LEDS : The system board has several LED indicators for showing about system status
to service engineer. Service engineer can judge system working status via
LED indication.

1. Head mechanism status LEDs

Stand by
Num Function Checking point 1064 Pico Nano 532
Pico Nano High Low
Attenuator Normal Blue OFF OFF OFF ON
LED19 Sensor1 Need to find and Solve the problem by reference the Trouble
Check Abnormal OFF
code
Attenuator Normal Blue ON ON ON OFF
LED8 Sensor2 Need to find and Solve the problem by reference the Trouble
Check Abnormal OFF
code
PBS Normal Blue ON OFF ON OFF
LED9 Sensor1 Need to find and Solve the problem by reference the Trouble
check Abnormal OFF
code
PBS Normal Blue OFF ON OFF ON
LED20 Sensor2 Need to find and Solve the problem by reference the Trouble
check Abnormal OFF
code
Normal Blue ON ON OFF OFF
KTP Switch
LED11 Need to find and Solve the problem by reference the Trouble
Check1 Abnormal OFF
code
Normal Blue OFF OFF ON ON
KTP Switch
LED10 Need to find and Solve the problem by reference the Trouble
Check2 Abnormal OFF
code

Table3-20 Head mechanism LEDs

2. DC Power status LEDs

LED Status
Num Function Checking point Stand By Ready Lasing
3.3VDC out
LED2 Normal Blue ON ON ON
check
3.3VDC out
LED3 Normal Blue ON ON ON
CHECK

Table3-21 DC Power status LEDs

41 / 74
PICO+4TM  Chapter 3. System Description

3. External I/O status LEDs

LED Status
Num Function Checking point IDLE Stand By Ready Lasing
Water
Normal Blue OFF ON ON ON
LED12
Flow Check Abnormal OFF Need to find and Solve the problem by reference the Trouble code

Main Water Normal Blue ON ON ON ON


LED7 Level Check
MIN Abnormal OFF Need to find and Solve the problem by reference the Trouble code

Main Water Normal Blue ON ON ON ON


LED21 Level Check
MAX Abnormal OFF Need to find and Solve the problem by reference the Trouble code

DOOR Lock Normal Blue ON ON ON ON


LED1 Switch
Check Abnormal OFF Need to find and Solve the problem by reference the Trouble code

FOOT Normal Blue OFF OFF OFF ON


LED6 Switch
Check Abnormal OFF Need to find and Solve the problem by reference the Trouble code

Inter Lock
Normal Blue ON ON ON ON
LED5
Switch Check Abnormal OFF Need to find and Solve the problem by reference the Trouble code

Table3-22 External I/O status LEDs

Test Point : The system board has several test points for measuring system data while
system has problem .

Test Point
# NAME FUNCTION
T1 Safety Shutter ENABLE Check Safety Shutter Signal test point
T2 M.O Shutter ENABLE Check M.O Shutter Signal test point
T3 Aiming Beam Output V Check Aiming Beam Output V test point
T4 LD DA OUT Check LD DA level test point
T5 LAMP DA OUT check LAMP DA level test point
T6 DC15V Input Check DC15V Monitering test point
T7 LD Driver V Check LD Driver V Monitering test point

T8 LD Driver I Check LD Driver I Monitering test point

T10 LAMP TRIGGER EN Check LAMP TRIGGER FeedBack test point


LD Driver EN & LD TRIGGER LD Driver EN & LD TRIGGER PULSE test
T11
PULSE Check point
T16 Ground Ground Point
T17 DC 5V Input Check DC 5V test point
T18 DC 3.3V Output Check DC 3.3V Output test point
T19 ATTENUATOR Motor EN Check ATTENUATOR Motor EN test point

Table 3-23 Test points in system board


42 / 74
PICO+4TM  Chapter 3. System Description

 Gender board
The gender board has a function which is data transmission. It supply
system board signals such as motor control and shutter control signal to
optical HEAD. It also supply KTP heater control voltage which is supply
from Junction board to optical HEAD. Otherwise it is receive the sensing
signals with calibration signal which are supplied from optical HEAD to
system control board.

 Temperature board
Control and read temperature of the components related to Laser output for
stability of the Laser output. The Temperature board has eighteen
connections as below picture

Picture3-28 Temperature connectors description

Temperature board connectors can be separated depending on functions as


below table.

# Function Connector number


1 JTAG Update connector TJ1:
2 LD TEC PWM Control TJ2: to LD TEC A& LD TEC B
3 MO TEC PWM Control TJ3: to MO TEC A& MO TEC B
4 AC FAN & Cartridge Control TJ4: to Junction Board
43 / 74
PICO+4TM  Chapter 3. System Description

5 MO Temperature Feedback TJ5: to NTC TEMPERATURE SENSOR


6 Water Temperature Feedback TJ6: to NTC TEMPERATURE SENSOR
7 Head Temperature Feedback TJ7: to HEAD, KTP,MO TEMP Sensor
8 KTP & MO ceramic Heater Control TJ9: to KTP & MO Ceramic HEATER
9 LD Temperature Feedback TJ10: LD PT100 Temperature Sensor
Cartridge Heater Temperature TJ11: Cartridge Heater PT100
10
Feedback Temperature Sensor
11 DC+5V Input Power TJ12: from Junction board
12 Communication TJ13: to Control board
13 DC+12V Input Power TJ14: from Junction board
14 Serial Debug TJ15: for Debugging
15 LD NTC Temperature Feedback TJ16: LD NTC Temperature Sensor
16 Program Update TJ18: STM32Flasher
External Temperature Controller
17 TJ19: External Temperature Controller
Communication

Table3-24 Temperature board connectors

If the Temperature has problem , service engineer can check problem by


reference trouble shooting guidance.

LED s in Temperature board:

LED Status
Num Function Checking point HEATING COOL
Normal Green ON ON
MCU
D1 Need to find and Solve the problem by reference the
Checking Abnormal OFF
Trouble code
LD TEC Normal Green OFF ON
D2 COOL Need to find and Solve the problem by reference the
Checking Abnormal OFF
Trouble code
LD TEC Normal Green ON OFF
D3 HEAT Need to find and Solve the problem by reference the
Checking Abnormal OFF
Trouble code
MO TEC Normal Green OFF ON
D4 COOL Need to find and Solve the problem by reference the
Checking Abnormal OFF
Trouble code
MO TEC Normal Green ON OFF
D5 HEAT Need to find and Solve the problem by reference the
Checking Abnormal OFF
Trouble code
Normal Green ON OFF
KTP HEAT
D6 Need to find and Solve the problem by reference the
Checking Abnormal OFF
Trouble code
Normal Green Debugging Communication RX
Debug RX
D7 Need to find and Solve the problem by reference the
Checking Abnormal OFF
Trouble code
Main Normal Green Main control board Communication RX
D8 Controller RX Need to find and Solve the problem by reference the
Checking Abnormal OFF
Trouble code
D9 Debug TX Normal Green Debugging Communication TX

44 / 74
PICO+4TM  Chapter 3. System Description

Checking Need to find and Solve the problem by reference the


Abnormal OFF
Trouble code
Normal Red 5V input When ON
DC+5V Input
D10 Need to find and Solve the problem by reference the
Checking Abnormal OFF
Trouble code
Main Normal Green Main control board Communication TX
D11 Controller TX Need to find and Solve the problem by reference the
Checking Abnormal OFF
Trouble code
DC+12V Normal Red 12V input When ON
D12 Input Need to find and Solve the problem by reference the
Checking Abnormal OFF
Trouble code
DC+3.3V Normal Red 3.3V output when ON
D13
Output Need to find and Solve the problem by reference the
D14 Abnormal OFF
Checking Trouble code
MO Heater Normal Green ON OFF
D15 Control
Checking Abnormal OFF OFF ON

Boot Mode Normal OFF OFF ON


D16 Selection Need to find and Solve the problem by reference the
Checking Abnormal Green
Trouble code
External Normal Green ON OFF
temperature
D17 Need to find and Solve the problem by reference the
controller RX Abnormal OFF
Checking Trouble code
External Normal Green ON OFF
temperature
D18 Need to find and Solve the problem by reference the
controller TX Abnormal OFF
Checking Trouble code
Table3-25 Temperature board status LEDs

Here is a block diagram which is described about the connection between


Temperature board each connected components.

Picture3-29 Temperature board connection block diagram


45 / 74
PICO+4TM  Chapter 3. System Description

 Calibration board

Able to check energy inside the Head as well as outside of the Head
The Calibration board has five connections as below picture

Picture3-30 Calibration board connectors description

Calibration board connectors can be separated depending on functions as below


table.

# Function Connector number


1 UpDate used CJ1: JTAG Connector
2 External calibration signal sensing CJ2: External calibration module
3 Internal calibration signal sensing CJ3 : Connected GENDER Board
4 STM Flasher Connected CJ4: STM Flasher Connector
5 Serial Debug CJ5: Serial Debug Connector

Table3-26 Calibration board connectors

46 / 74
PICO+4TM  Chapter 3. System Description

Here is a block diagram which is described about the connection between Calibration
board and each connected components.

Picture3-31 Calibration board connection block diagram

 Junction board

The junction board is for controlling AC device such as water pump, Heat
exchanger Fan, Cartridge, External Temp Controller. It also has a function
that is supplying system board with operating voltage. The junction board
has fourteen connections as below picture
47 / 74
PICO+4TM  Chapter 3. System Description

Picture3-32 Junction board connectors description

Junction board connectors can be separated depending on functions as


below table.

# Function Connector number


CN8: AC Output to FAN2
1 Heat exchanger control
CN9: AC Output to FAN1
2 Water pump control CN5 :AC Output to water pump
3 Key switch input JC8 : Key switch signal input
4 Water temperature sensing JC1: Water Temp sensor signal input
JC2: DC out to System board
JC3:DC input from system SMPS
JC4:DC output to Temp.board
JC8: DC output to System board
5 DC in/output
JC10: DC output to System board
JC7: DC output to LD driver fan
JC9: DC output to LD fan
TM1: DC input from system SMPS
CN2&CN3 : AC output to cartridge
CN5: AC out to water pump
6 AC in/output CN7: AC output to Temp.controller
CN8&CN9: AC output to AC fan
TM2:AC input form contactor
Table3-27 Junction board connectors

Here is a block diagram which is described about the connection between


junction board and each connected components.
48 / 74
+ T M
PICO 4  Chapter 3. System Description

Picture3-33 Junction board connection block diagram


49 / 74
PICO+4TM  Chapter 3. System Description

 Control factors

Cooling control:

The PICO+4 Laser system is applied water cooling system for decreasing
inside pump chamber temperature It also is using air cooling system for
decreasing cooling water temperature. Below is a block diagram for cooling
system.

Picture3-34 cooling concept at PICO+4 laser system

There are Four major sensors for checking cooling factor such as water
temperature, water level, water flow and Heat Pipe temperature. The water level
sensor and water flow sensor is important checking point while system is working.
If there were any problem, the system must be halt immediately with error
message (refer the error message table in appendix xi).

The water temperature sensor has a function. It is using to find heat


exchanger fan turn on time. There are two heat exchanger fans in cooling
system.

Basically, heat exchanger fan is not functional until temperature of water in


water tank is under 18℃. The operation of heat exchanger varies according to
temperature. When water temperature is 18~30℃ two fans operate at a pace
‘Step1’. When water temperature is 30~ 34℃, two fans operate at a pace ‘ Step
2’. When water temperature is 34~50℃, two fans operate at a pace ‘ Step 3’.
When the water temperature is higher than 50℃, error will show up.

Below is a block diagram about the connection between cooling devices and
junction board. If the GUI display had shown water temp error, service engineer
needs to check junction board by using below block diagram.

50 / 74
+ T M
PICO 4  Chapter 3. System Description

Picture3-35 system cooling control diagram


51 / 74
PICO+4TM  Chapter 3. System Description

KTP temperature control:

The PICO+4 Laser system needs to control KTP which has a function for
getting 532nm wavelength output energy stability in HEAD System. Junction
board receives the KTP temperature and supplies KTP with DC +12V for
heating KTP heater which is installed in KPT module assembling.

Here is a picture which can show about KTP heater and KTP temperature
sensor.

Picture3-36 KTP sensor and KTP heater position

Actually, the KTP heater is controlled by SSR device in the junction board. it
can control DC output. The SSR will be working as below shape after turn on
main switch

Picture3-37 KTP temperature controlling method

There is a LED indicator on the SSR in junction board. when the LED is turn
on , the KTP heater is heating. If the LED was turned off, it means that KTP
temperature is nearby target temperature.

If the LED does not change status, it means that the KTP heating procedure
has problem (refer the trouble shooting guidance).

52 / 74
PICO+4TM  Chapter 3. System Description

DC and AC Input/Output :
.
Junction board supplies AC contactor with AC signal. It also supply system
board with DC operation voltage.

If the DC or AC flowing has problem , service engineer can check problem by


reference trouble shooting guidance.

LED s in junction board:


.

LED Status
Num Function Checking point Stand By Ready Lasing
+5V FAN1 Normal Green Fan operates from 18 ℃
LED1 Input
Checking Abnormal OFF Need to find and Solve the problem by reference the Trouble code
+5V FAN2 Normal Green Fan operates from 18 ℃
LED2 Input
Checking Abnormal OFF Need to find and Solve the problem by reference the Trouble code
+5V Heater Normal Green On until reaching 18 ℃
LED3 Input
Checking Abnormal OFF Need to find and Solve the problem by reference the Trouble code

+5V Contactor Normal Green ON ON ON


LED4
Checking Abnormal OFF Need to find and Solve the problem by reference the Trouble code

Table3-28 Junction board LEDs

53 / 74
PICO+4TM  Chapter 3. System Description

3.3.3.2 H.V.P.S. block

The HVPS block includes HV control board, input SMPS, system SMPS, inner
SMPS, IGBT module, simmer board, Trigger board, SCR, contactor , PFN
inductor , Out junction board, bridge board, HV capacitor as below table.

HVPS block
# Board name Function
INPUT Line Filter B/D:
1 HV Charge Assy Supply 220VAC to IGBT, Inner SMPS
(MFL-300)
INNER SMPS B/D
2 HV Charge Assy supply DC volt(+15V) to HV control B/D
(MPP-300)
SYSTEM SMPS B/D
3 HV Charge Assy Supply DC volt(+12,+15V) to Junction B/D
(MPU-300)
1.Rectified AC volt and supply 385VDC to Bridge B/D
IGBT MODULE B/D 2. Receive PWM Signal from HV Control B/D
4 HV Charge Assy 3. Receive Relay DR signal HV Control B/D
(MLP-300) 4.supply IGBT temperature to HV Control B/D
5.Feed back Charging voltage to HV Control B/D
1. Supply “simmer on” signal to simmer B/D
2. Receive “simmer ok” signal from simmer B/D
HV-CONTROL B/D
3. Supply charging signal to Bridge B/D
5 HV Charge Assy
4. Supply discharging signal Trigger B/D
(MMC-300)
5. Communication with system B/D
6.Supply Q-Driver control signal to System B/D
1. Receive “simmer on” signal from HV Control B/D
SIMMER BOARD
6 2. Supply “simmer ok” signal to HV Control B/D
(MSC-300)
3 Supply HV voltage to Flash lamp
Trigger B/D
7 HV Discharge Assy Supply discharging signal to SCR
(MTR-300)
8 SCR Supply charged voltage to contactor

9 CONTACTOR Supply charged voltage to OUT Junction B/D

10 PFN INDUCTOR Supply charged voltage to SCR


OUT JUNCTION B/D
11 HV Discharge Assy Supply charged voltage to Flash Lamp
(MJH-300)
BRIGDE B/D
12 Supply charging Voltage to HV capacitor
(MBG-300)

13 HV CAPACITOR Supply charged voltage to PFN inductor

Table3-29 HVPS configuration board table

below is HVPS parts block diagram. Therefore, service engineer needs to refer
below block diagram for understanding HVPS parts connections and descriptions.

54 / 74
+ T M
PICO 4  Chapter 3. System Description

Picture3-38 HVPS parts block diagram


55 / 74
PICO+4TM  Chapter 3. System Description

 HV control board
The HV control board is for controlling Flash lamp ignition timing, high
volt charging level, discharging timing, communication system board about
the power control factors and detection HVPS error. It also supplies 390V
to Simmer Board.
Here is a connection description of HV control board.

Picture3-39 HVPS parts connector

The connectors can separate according to the HV control board’s function as below
table.

# Function Connector number


1 Simmer Control Signal CN105: connected to Simmer B/D
2 Simmer Input voltage supply
CN104: simmer control, power data etc.
3 Communication to system board
CN101: serial communication
CN107: connected to MBG-300
4 High volt charging control
HD1: connected to MLP-300
5 High volt discharging control CN106 : connected to MTR-300

Table3-30 HVPS connector per functions

56 / 74
PICO+4TM  Chapter 3. System Description

LED and segments:


.
LED and segments
Num Function Properties
LED1 HV control Status check normal RED
SEG 1~$ Error code display normal RED

Table3-31 HV control board LED and segments


Switches:

NUM Operation Function


SW1_LED Q-Trigger ON Trigger On
OFF Trigger off
SW2_LED O-HV ON Q-HV ON
OFF Q-HV OFF
SW3_LED SIMMER ON SIMMER ON by manually
OFF SIMMER OFF

Table3-32 HV control board switches


Error codes:

Display code contents Display code contents


ER-01 Over current ER-05 Under Voltage
ER-02 Over Voltage ER-06 Common Error
ER-03 Over Heat ER-07 Discharging Relay fault
ER-04 Contact

Table3-33 HV control board error codes

Variable resistance:

Variable resistance
NUMBER DESCRIPTION

VR2 Set Q-DELAY TIME

VR4 Set Q-HV Control

VR1 Set DA Value(3 -5V)

VR5 Set OVP Limit (1350VDC)

VR3 Switching Frequency

Table3-34 HV control board variable resistance


.

57 / 74
PICO+4TM  Chapter 3. System Description

 Simmer board
The simmer board control for Flash lamp ignition timing, and keeping
flash ignition status while system operating. It also controls the magnetic
contactor (below M.C.). Simmer board supplies simmer status signal and
MC status signal to HV control board

Picture3-40 simmer board connection descriptions

Below is simmer board’s function

# Function Connector number


1 Flash lamp ignition CN605, CN604
2 Magnetic contractor Control CN603: MC on signal, ok signal (Connected MC1,2)
3 Simmer Control CN602:Simmer/MC on and ok signal (connected MMC)
4 DC input CN601 :From H.V Charge Ass’y B/D

Table3-35 Simmer board connector per functions


LED s in Simmer board:
.
LED Status
Num Function Checking point Stand By Ready Lasing
+24V Normal Green ON ON ON
LED1
Input checking Abnormal OFF Need to find and Solve the problem by reference the Trouble code
+12V Normal Blue ON ON ON
LED2 Input
Checking Abnormal OFF Need to find and Solve the problem by reference the Trouble code

Table3-36 Simmer board LED

58 / 74
PICO+4TM  Chapter 3. System Description

 Bridge board
The bridge board is supply charging voltage to HV Capacitor (Max 1200V).
This charging volt will be changed electronic energy to optical energy via flash
lamp pumping. It also report HV charging level to HV control board

Note: if the flash lamp was not pumped, service engineer needs to
check HV Capacitor voltage at first. If the high volt did not be
measured at capacitor , it definitely charging problem. Therefore the
bridge board , HV control board, IGBT and system board is needed to
be checked for solving discharging problem.

Picture3-41 Bridge board connection descriptions

The connectors can separate according to Bridge board’s function as below table.

# Function Connector number


CN302: OSC/AMP Charging voltage(+)
1 High voltage capacitor charging
CN303: OSC/AMP Charging voltage(- )
2 Reference charging volt CN301: IGBT Out signal from MLP-300
CN304:1.Feedback to HV Control B/D for charging
status
3 Charging status feed back
2. Input Relay On signal
3. Feedback Relay Ok signal

Table3-37 Bridge board connector per functions

59 / 74
PICO+4TM  Chapter 3. System Description

 Trigger board
The trigger board is supply discharging signal to SCR 1,2 .the discharging
signal is same to flash lamp pumping frequency . it is supplied from system
board via HV control board.

Note: if the flash lamp was not pumped, service engineer needs to check
high voltage capacitor volt at first. If the high volt was measured at
capacitor , it definitely discharging problem. Therefore the trigger
board , HV control boar d, SCR and system board is needed to be
checked for solving discharging problem.

Picture3-42 Trigger board connection descriptions

The connectors can separate according to Bridge board’s function as below table.

# Function Connector number


1 High voltage capacitor discharging CN2,CN3: to SCR
CN701: receive trigger signal
2 Receive trigger signal
+ 15VDC
3 SCR control signal CN1: to SCR

Table3-38 Trigger board connector per functions

60 / 74
PICO+4TM  Chapter 3. System Description

 IGBT board
The IGBT board is supply DC 310V to Bridge board. it is for reference
voltage to transformering(increase) in bridge board. it also supplies HV
control board with IGBT temperature signal and over current signal for
error detection helping at HV control board.

Note: if the flash lamp was not pumped, service engineer needs to
check high voltage capacitor volt at first. If the high volt did not be
measured at capacitor , it definitely charging problem. Therefore the
bridge board , HV control board, IGBT and system board is needed to
be checked for solving discharging problem.

Picture3-43 IGBT board connection descriptions

The connectors can separate according to Bridge board’s function as below


table.

# Function Connector number


HD1: Connected to HV Control B/D
1. Receive PWM signal
1 Charging control signal 2. Feedback charging voltage
3. Feedback IGBT temperature
4. Receive Relay On signal
2 AC Input CN201: From Input line filter B/D(AC220V)
3 Bridge board control signal CN202:supply I GBT out signal to Bridge B/D

Table3-39 Trigger board connector per functions

61 / 74
PICO+4TM  Chapter 3. System Description

 SMPS in HVPS
The HVPS block has two kinds of SMPS. One is system SMPS for supply DC
+15V,+12V,+5V to system board( motion device, heater
The other is Inner SMPS for supply DC +15V only to HV control board.

Note: if the system board LEDs did not turn on , service engineer needs to check
system SMPS, Junction board for solving DC input problem, If the HV
control board did not operate at all, service engineer needs to check the inner
SMPS for solving HV control board DC supplying problem.

Picture 3-44 system SMPS board connection descriptions

# Function Connector number


1 AC input From Line Filter
2 DC output Supply to Junction B/D

Table3-40 System SMPS board connector per functions

62 / 74
PICO+4TM  Chapter 3. System Description

 AC Input Line filter board


The input Line filter is supply AC Voltage to inner SMPS and IGBT board.

Picture3-45 input line filter board connection descriptions

# Function Connector number


1 AC input TB101: From Contactor
AC101: to Inner SMPS
2 AC output
CN501: to IGBT Module

Table3-41 input Line filter board’s connector per functions

 Out junction board

The out junction board is interconnected between flash lamp to Contactor for discharging.

Picture3-46 output junction board connection descriptions

# Function Connector number


TB302: connected to OSC Flash lamp(+)
1 SCR and flash lamp connection
TB301: connected to AMP Flash lamp(+)
TB303: connected to OSC/AMP Flash lamp(-)
2 GND
connected to Frame Ground(-)

Table3-42 output junction board’s connector per functions


63 / 74
PICO+4TM  Chapter 3. System Description

 PFN inductor
The PFN inductor is device for discharging high volt in spectra.

Picture3-47 PFN inductor connection descriptions

.
# Function Connector number
LTM2: Connected to HV Capacitor1(+)
1 HV Capacitor connection
LTM4: Connected to HV Capacitor2(+)
LTM1: Connected to SCR1-3
2 SCR connection
LTM3: Connected to SCR2-3

Table3-43 output junction board’s connector per functions

 Line Filter
The line filter is for protection of electronic noise input.

Picture3-48 Line filter connection descriptions

# Function Connector number


1 AC input TM1: Connected to Main S/W 2
TM2: Connected to Main S/W 5
2 AC output TM3: Connected to Main Contactor T1
TM4: Connected to Main Contactor T3

Table3-44 output junction board’s connector per functions

64 / 74
PICO+4TM  Chapter 3. System Description

3.3.3.2 Power operation sequence


The HVPS block has three sequence which are DC&AC input sequence, simmer
startup sequence and capacitor charging and discharging sequence for operating as
below flow chart.

Picture3-49 system operation sequence of spectra

 DC & AC input flow description

This is important chapter for understanding about power sequence in spectra


system. If the system had power sequence problem, service engineer needs
to check system by reference this block and procedure.

65 / 74
+ T M
PICO 4  Chapter 3. System Description

Picture3-50 AC and DC input procedure block diagram in PICO+4 system


66 / 74
+ T M
PICO 4  Chapter 3. System Description

Above block diagram can be described as below table.


Power startup(AC & DC) Procedure
from To
Process
board name connector Action board name connector Action
number
① Rear Cover Main switch Turn on line filter TM1,TM2 Supply AC voltage to Main contactor

② Line filter TM3,TM4 AC output Contactor #1,#2 Holding AC voltage to supply all relative B/D
② Line filter TM3,TM4 AC output Junction CN10 Holding AC to operate the AC contactor
② Line filter TM3,TM4 AC output System SMPS - Supply DC voltage(+5V,+12V,+15V) to Junction B/D

③ System SMPS - DC output Junction TM1 Supply KTP Heat with DC 12V

③ System SMPS - DC output Junction JC3 Holding DC 5V,+15V for supply to system board, when Key S/W turn on

④ System J18 +12V output HEAD KTP heater Heating the KTP Module for getting 532nm Laser efficiency

⑤ Front Cover Key switch Switch on Junction JC10 Supply DC+5V to System B/D

⑥ Junction JC2 +5V,+15V,+12V output System J4 System initialization

⑦ System J26 +12V output GUI JC1 GUI operation

⑦ System J6 AC control signal output Contactor JC10 Supply Main Contactor(AC Contactor) turn on signal

⑧ Junction CN11 AC volt output Contactor #A1,#A2 Supply all relative B/D with AC volt

⑨ Contactor #1,#3 AC volt output Junction CN10 Supply AC Voltage to AC Fan


⑨ Contactor #2,#4 AC volt output AC input filter TB101 Supply AC Voltage to Inner SMPS and IGBT module

⑩ Junction CN8 & CN9 AC volt output AC FAN #1,#2 Heat Exchanger cooling

⑩ Junction CN5 AC volt output Water pump #1,#2 Water cooling

⑩ AC input filter CN501 AC volt output IGBT Module CN201 supply DC310V to Bridge B/D
⑩ AC input filter AC101 AC volt output Inner SMPS CN401 Supply DC +15V to HV control B/D
⑪ Inner SMPS CN402 DC +15V output HV control CN108 regulating DC volt and then supply DC+3.3V to HV control system
Table3-45 AC & DC input procedure

67 / 74
PICO+4TM  Chapter 3. System Description

 Simmer startup procedure

The simmer startup procedure is for making flash lamp ignition status.
Below is simmer startup block diagram

Picture3-51simmer startup procedure

It also can be explained as below table.

68 / 74
+ T M
PICO 4  Chapter 3. System Description

Simmering Procedure
From To

Process
INDEX board name connector Action INDEX board name connector Action
number
S-1 F HV Charge JC11 DC input D SIMMER CN601 Input DC390V

S-2 A GUI JC4 Button input B System J17 Send Simmer start signal to HV control B/D

S-3 B System J12 Simmer start signal Change to zero C H.V control CN104 #1 Send Simmer start signal to Simmer B/D
S-4 C HV control CN105 #1 Send Simmer start to simmer B/D D Simmer CN602 #1 Simmer start

S-4 c HV control CN105 #2 Contactor on D Simmer CN602 #2 Contactor on

S-5 D Simmer CN604 DC out for ignition OSC Flash lamp E Flash lamp Positive Keep turning on status after ignition

S-5 D simmer CN605 DC out for ignition AMP Flash lamp E Flash lamp Positive Keep turning on status after ignition

S-5 D simmer CN603 Contactor on G Contactor - Contactor on

S-6 E Flash lamp negative GND F OUT Junction TB301 Keep turning on status

S-6 E Flash lamp negative GND F OUT Junction TB302 Keep turning on status

S-7 F OUT Junction TB301 Keeping volt out G Contactor - Check ignition status

S-7 F OUT Junction TB302 Keeping volt out G Contactor - Check ignition status

S-8 G Contactor - Contactor on signal out D SIMMER CN603 #4 Sending the signal to HV control board

S-9 D Simmer CN602 #3 simmer ok signal out To HV control B/D C HV control CN105 #3 Send the signal to System board

S-9 D Simmer CN602 #4 Contactor ok signal out To HV control BD C HV control CN105 #4 check the contactor status

S-10 C HV control CN104 #2 simmer ok signal out to system B/D B System J6 #2 Check Simmering status
S-11 B System J17 Send simmer status to GUI A GUI JC4 Display screen according to simmer status
Table3-46 Simmering start up procedure
69 / 74
PICO + 4 TM  Chapter 3. System Description

 High voltage capacitor charging & discharging procedure

The High voltage capacitor is for supplying flash lamp with DC volt which is changed
electronic energy to optical energy. The charging and discharging procedure block diagram
is below.

Picture3-52 Charging and discharging procedure

It also can be explained as below table

70 / 74
+ T M
PICO 4  Chapter 3. System Description

Charging Procedure
From To
Process
INDEX board Name connector Action INDEX board name connector Action
number

C-1 A GUI JC4 Fluence value change B System J17 calculate DA and send DA Value to HV control B/D

Pulse rate change and system


C-1 A GUI JC4 B System J17 Send READY, Trigger timing to HV control B/D
status change

C-1 D Ac line filter CN501 Supply IGBT B/D with AC 220V E IGBT Module CN201 Making 310 VAC and supply IGBT with 310 VAC

supply HV control B/D with Compare Power Da value with Charging sensing value for
C-2 B System J12 C H.V control CN104 #3
Power DA value stopping High volt charging

C-3 C HV control CN106 IGBT turning on signal out E IGBT Module HD1 Supply Bridge B/D with IGBT trigger signal

Supply Bridge B/D with IGBT


C-4 E IGBT Module CN202 G Bridge CN301 Supply HV Cap with Charging High volt
trigger signal
Supply HV Caps with High volt
C-5 G Bridge CN302 K Capacitors Positive Supply SCR with charging volt for Laser pumping
for charging capacitors

Table3-47 high volt capacitor charging procedure

71 / 74
+ T M
PICO 4  Chapter 3. System Description

Discharging Procedure
from to
Process INDE INDE board
board name connector Action connector Action
number X X name

D-1 A GUI JC4 Pulse rate change and system status change B System J17 Send READY, Trigger timing to HV control B/D

supply trigger b/d with SCR trigger pulse


D-2 B System J12 Supply HV control B/d With given pulse rate from GUI C H.V control CN104 #4
waveform for discharging HV voltage

D-3 C HV control CN604 Supply Trigger B/D with discharging pulse waveform F Trigger CN701 Supply SCR with discharging pulse waveform

D-4 J PFN Inductor TM1,TM3 Supply SCR with charging High volt H SCR2 - Supply Contactor with Charging H.V

D-5 F Trigger CN1 Supply SCR1 with SCR turning on signal H SCR1 - Supply Contactor with Charging HV

D-5 F Trigger CN2 Supply SCR2 with SCR turning on signal H SCR2 - Supply Contactor with Charging HV

D-6 H SCR2 - Supply Contactor with Charging HV L Contactor - Supply Out Junction B/D with Charging HV.

D-6 H SCR1 - Supply Contactor with Charging HV L Contactor - Supply Out Junction B/D with Charging HV.

Out
D-7 L Contactor - Supply Out Junction B/D with Charging HV. M TB302 Supply Flash lamp with Charging HV
junction
Out
D-7 L Contactor - Supply Out Junction B/D with Charging HV. M TB301 Supply Flash lamp with Charging HV
junction

D-8 M Out junction TB302 Supply Flash lamp with Charging HV N Flash lamp Positive Pumping laser

D-8 M Out junction TB301 Supply Flash lamp with Charging HV N Flash lamp Positive Pumping laser
Out
D-9 N Flash lamp negative GND M TB303 GND
junction
Out
D-9 N Flash lamp negative GND M TB303 GND
junction
D-10 M Out junction TB303 GND K Capacitors Negative GND

D-10 M Out junction TB303 GND K Capacitors Negative GND

Table3-48 high volt capacitor discharging procedure


72 / 74
PICO+4TM  Chapter 3. System Description

3.3.4 Software
The PICO+4 system was configured two kinds of software which is GUI program
and system board software. The GUI software will be explained at chap5(refer the
system operation ). The system software is configured as below control block and flow
chart.

Picture3-53 software block diagram

Software should operate according to above block diagram. If the software had
problem, it is definitely shown abnormal status at system while the operator is inputting
some parameters.

There is some error checking branch in the software flow chart. So the service engineer
can find error cause as following software flow chart.

73 / 74
PICO+4TM  Chapter 3. System Description

Here is software flow chart of PICO+4.

Picture3-54 software flow chart


74 / 74

You might also like