SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

LV Controlgear - Full Voltage Motor Controller Calibration,

SATR-P-3821
Setting, and Functional Testing ELECT-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

A. THERMAL OVERLOAD RELAY PRIMARY CURRENT INJECTION TEST PROCEDURE

Clean the assembly. Remove unnecessary materials. SAES-P-116

A1
(NETA ATS 2007, 7.16.1.1.1.4) Sec. 3.2

Secure and isolate the area where the test is to be conducted. Place
SAES-P-116
A2 safety fences and sign boards around the perimeter.
Sec. 3.2
(NETA ATS 2007, 5.1)

Turn-off, lock out, and tag the appropriate disconnect. SAES-P-116

A3
(NETA ATS 2007, 5.1) Sec. 3.2

Check that the unit to be tested is not energized using a voltmeter before SAES-P-116
A4
beginning the test. (NETA ATS 2007, 5.1) Sec. 3.2

Using the current-source power supply, an appropriate current is passed SAES-P-116

A5
through the relay contacts. Sec. 3.2

Record the voltage and the current for the test report and for future SAES-P-116
A6
reference. Sec. 3.2

B. TEST EQUIPMENT

SAES-P-116
B1 Test shall be performed using a current-source power supply.
Sec. 3.2
The test equipment calibration cycle shall not exceed twelve months.
Schedule Q,
B2
Att. IV, Sec. 7

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Calibration Company and Technician: Calibration Expiration Date:

C. TEST RESULTS

Thermal Overload Class# Actual Trip Time Voltage Current Pass Fail Re-Test Date

D. CONCLUSIONS

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
Overload trip times shall be in accordance with manufacturer's published SAES-P-116
D1
data. (NETA ATS 2007, 7.16.1.1.3.2.6) Sec. 3.2

Test results are acceptable and in accordance with Saudi Aramco Schedule Q,
D2
Engineering Standards and contractual requirements. Att. II

Page 1 of 3
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

LV Controlgear - Full Voltage Motor Controller Calibration,

SATR-P-3821
Setting, and Functional Testing ELECT-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

E. CIRCUIT BREAKER AND MCP TESTING

Test circuit breakers, including motor circuit protectors, in accordance SAES-P-116

E1
with NETA ATS, Sec. 7.6 (NETA ATS 2007, 7.16.1.1.2.5) Sec. 3.2

F. FUNCTIONAL TESTING

Verify that the unit operates in accordance with applicable drawings as SAES-P-116
F1
follows: (NETA ATS 2007, 7.16.1.1.1.1) Sec. 3.2

LOCAL LOCAL REMOTE

Start Contactor Open Start
Stop Contactor Close Stop
HOA Contactor Trip HOA
Lead / Lag IQ Data Lead / Lag
On / Off On / Off
Run / On light Run Light
Stop / Off Light Stop Light
Motor Heater Circuit
Auxiliary Contacts
Overload Reset
REMARKS:

REFERENCE DOCUMENTS:
1. Schedule G - Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), March 2006
2. Schedule Q - Quality Requirements (Pro Forma Contract), February 2008
3. SAES-P-116 Switchgear and Control Equipment , 01 March 2008
4. Acceptance Testing Specifications - NETA (2007)
5. NEMA AB4 Guidelines for Inspection and Preventive Maintenance of MCCB Used in Commercial and Industrial Applications, 2002 Edition

NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
states
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
concerned
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the manufacturer
indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Technician Performing Test*
Name, Title, Department,
Company, Initials and
Date:
QC Inspector
Name, Initials and Date:
PMT Representative
Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
PID Representative
Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:

QC Supervisor Proponent and Others

Page 2 of 3
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

LV Controlgear - Full Voltage Motor Controller Calibration,

SATR-P-3821
Setting, and Functional Testing ELECT-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

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