SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

LV Controlgear - ATS / MTS Calibration, Setting, and SATR-P-3824

ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

A. CONTACT & INSULATION RESISTANCE TESTS PROCEDURES

Clean the assembly. Remove unnecessary materials. (NETA SAES-P-116

A1
ATS 2007, 7.22.3.1.4) Sec. 3.2
Secure and isolate the area where the test is to be conducted. Place
SAES-P-116
A2 safety fences and sign board around the perimeter.
Sec. 3.2
(NETA ATS 2007, 5.1)
SAES-P-116
A3 Check that the unit to be tested is not energized. (NETA ATS 2007, 5.1)
Sec. 3.2

Perform insulation resistance test on each pole, phase-to-phase and

phase-to-ground with switch closed and across each open pole for one
minute. Perform tests in both source positions. Test voltage shall be in
accordance with manufacturer's published data or as recommended
below: SAES-P-116
A4
Voltage Rating Recommended Test Voltage Sec. 3.2
100 - 250 500 Vdc

251 - 600
1000 Vdc (NETA ATS 2007, 7.22.3.2.2)
Perform contact resistance test across main contacts and correct values
SAES-P-116
A5 exceeding 500 micro ohms and values for one pole deviating by more
Sec. 3.2
than 50 percent from other poles. (NETA ATS 2007, 7.22.3.3.1.1)
After completing the test, all switching devices must be switched to SAES-P-116
A6
'Open' position. (NETA ATS 2007, 5.1) Sec. 3.2

B. TEST EQUIPMENT

Test for Low Resistance shall be performed using the following:

SAES-P-116
B1 1. Digital Low Resistance Ohmmeter ( DLRO - 10 amp unit is sufficient.)
Sec. 3.2
2. DC Current Source and a Millivoltmeter

Test for insulation resistance shall be performed using an Insulation SAES-P-116

B2
Resistance Test Set (Megohmeter) 1000 V dc minimum. Sec. 3.2

Schedule Q
B3 The test equipment calibration cycle shall not exceed twelve months.
Att. IV Sec. 7

Equipment 1:

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Calibration Company and Technician: Calibration Expiration Date:

Equipment 2:

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Page 1 of 6
Calibration Company and Technician: Calibration Expiration Date:

Page 2 of 6
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

LV Controlgear - ATS / MTS Calibration, Setting, and SATR-P-3824

ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-TEST
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

C. TEST RESULTS

Insulation Resistance Contact Resistance

Phases Pass Fail Re-Test Date
Source 1 Source 2 Source 1 Source 2

A Phase to Ground

B Phase to Ground

C Phase to Ground

A Phase to B Phase

B phase to C Phase

C phase to A Phase

D. CONCLUSIONS

ITEM RE-TEST
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

Minimum insulation resistance shall be in accordance with

manufacturer's published data or as recommended below:
Maximum Rating Recommended Minimum
SAES-P-116
D1 of Equipment (Volts) Insulation resistance (MΩ)
Sec. 3.2
250 25
600 100
(NETA ATS 2007, 7.22.3.3.2)

Microhm or millivolt drop values shall not exceed the high levels of the
normal range as indicated in the manufacturer's published data. If
SAES-P-116
D2 manufacturer's data is not available, investigate any values which deviate
Sec. 3.2
from similar connections by more than 50 percent of the lowest value.
(NETA ATS 2007, 7.22.3.3.2.3)

Test results are acceptable and in accordance with Saudi Aramco Schedule Q
D3
Engineering Standards and contractual requirements. Att. II

E. CALIBRATION AND SETTING OF ALL RELAYS AND TIMERS

Loss of Normal Voltage and Time Delay Settings for Closing Contacts To
Initiate Starting of Emergency or Stand-by Generator:
Set and calibrate the voltage sensing relays to manufacturer's prescribed SAES-P-116
E1
settings or coordinate with PDD/proponent for calculated/design settings Sec. 3.2
for closing contacts to initiate starting of the emergency or stand-by
generator upon loss of phase to phase voltage of the normal source.

Adjust the time delay settings to manufacturer's recommended settings

SAES-P-116
E2 or in accordance to PDD/proponent design settings to override
Sec. 3.2
momentary dips and/or outages.

Page 3 of 6
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

LV Controlgear - ATS / MTS Calibration, Setting, and SATR-P-3824

ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-TEST
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

Loss of Normal Voltage and Time Delay Settings for Transfer to Alternate
Source:
When the alternate source is an emergency or stand-by generator, set
SAES-P-116
E3 and calibrate the voltage sensing relay to manufacturer's recommended
Sec. 3.2
voltage settings or in accordance to PDD/proponent prescribed settings
to transfer to the alternate source immediately at the specified voltage
and frequency of that source.

For switches not involving engine generator sets as power plants, adjust
the time delay relay to transfer to the alternate source after an adjustable
SAES-P-116
E4 time delay recommended by the manufacturer or as per prescribed
Sec. 3.2
adjustments by PDD/proponent to override momentary dips and/or
outages.

If the emergency or standby power should fail while carrying the load,
SAES-P-116
E5 transfer to the normal power shall be made instantaneously upon
Sec. 3.2
restoration of the normal source to satisfactory conditions.

Simulate power failures of normal source to automatic transfer switches SAES-P-116

E6
and of emergency source with normal source available. Sec. 3.2

Return to Normal Voltage and Time Delay Settings for Re-Transfer to

The Normal Source:
SAES-P-116
E7 Set and calibrate the voltage sensing relays to manufacturer
Sec. 3.2
recommended setting or in accordance to PDD/proponent design
settings.

Adjust the time delay setting to manufacturer recommended setting or in

accordance to PDD/proponent prescribed time delay settings to override SAES-P-116
E8
momentary dips and/or outages before the load shall be retransferred to Sec. 3.2
the normal source.

Time Delay Settings for Shutdown of the Emergency or Stand-By

Generator After Retransfer:
Set the engine cool off timer to manufacturer recommended time delay
SAES-P-116
E9 setting or in accordance with PDD/ proponent prescribed settings, to
Sec. 3.2
delay shutdown of the emergency or standard power source after
retransfer to allow the generator to run unloaded for cool-down, after
which the generator shall be automatically shut down.

F. FUNCTIONAL TESTING

Apply rated voltage in the incoming terminals of the Normal ACB and SAES-P-116
F1
Emergency ACB. Sec. 3.2

Automatic Operation: SAES-P-116

F2
Set the ATS Equipment in the Auto mode. Sec. 3.2

Switch ON the control protection device of the Normal supply. Check SAES-P-116
F3
OFF pilot light indicator. Sec. 3.2

The Normal ACB will turn ON after the pre-set time delay. Check ON
SAES-P-116
F4 Pilot light indicator. Note that if the Emergency ACB is closed, the latter
Sec. 3.2
ACB will open before the closing of the normal ACB.

Check mechanical interlock by manual closing of the Emergency ACB.

SAES-P-116
F5 Close the control protection device of the Emergency ACB. It shall never
Sec. 3.2
close.

Page 4 of 6
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

LV Controlgear - ATS / MTS Calibration, Setting, and SATR-P-3824

ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-TEST
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

Turn OFF the control protection device of the Normal ACB. It would trip SAES-P-116
F6
immediately when power is cut off. Sec. 3.2

The emergency ACB will close after the pre-set delay of the timer. Check SAES-P-116
F7
pilot light indicator. Sec. 3.2

Close the control protection device of the Normal ACB. The Emergency SAES-P-116
F8
ACB will open and the closing of the Normal ACB follows. Sec. 3.2

SAES-P-116
F9 Simulate loss of emergency source with normal source available.
Sec. 3.2

Simulate loss of phase-to-ground voltage for each phase of normal SAES-P-116

F10
source. Sec. 3.2

Manual Operation:
Set ATS Equipment in the Stop mode. Turn selector switch to the Normal SAES-P-116
F11
position to close ACB. Check pilot light indicator and verify the Sec. 3.2
functionality of the mechanical interlock.

Turn selector switch of the ATS Equipment to the Standby position to SAES-P-116
F12
close ACB of the Emergency. Check pilot light indicator. Sec. 3.2

Report results of tests and inspections in writing. Record adjustable relay

settings and measured insulation and contact resistances and time SAES-P-116
F13
delays. Attach a label or tag to each tested component indicating Sec. 3.2
satisfactory completion of test.

SAES-P-116
F14 Remove and replace malfunctioning units and retest as specified above.
Sec. 3.2

G. TEST RESULTS

Operation Set @ Expected Time Actual time Pass Fail Re-Test Date

Normal source voltage sensing

relays

Engine start sequence

Time delay upon transfer

Alternate source voltage-sensing

relays

Automatic transfer operation

Interlocks and limit switch function

Time delay and retransfer upon

normal power restoration
Engine cool down and shutdown
feature

Equipment :

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Page 5 of 6
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

LV Controlgear - ATS / MTS Calibration, Setting, and SATR-P-3824

ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-TEST
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

Calibration Company and Technician: Calibration Expiration Date:

REMARKS:

REFERENCE DOCUMENTS:
1. Schedule G - Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), March 2006
2. Schedule Q - Quality Requirements (Pro Forma Contract), February 2008
3. SAES-P-116 Switchgear and Control Equipment, 01 March 2008
4. Acceptance Testing Specifications - NETA (2007)
5. NEMA AB4 Guidelines for Inspection and Preventive Maintenance of MCCB Used in Commercial and Industrial Applications, 2002 Edition

NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
states
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
concerned
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the manufacturer
indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Technician Performing Test*
Name, Title, Department,
Company, Initials and
Date:
QC Inspector
Name, Initials and Date:
PMT Representative
Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
PID Representative
Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

Page 6 of 6