SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Low Voltage Power and Control Cable, Installation and Pre-

SAIC-P-3207 ELECT-
Commissioning
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A. Document Review

Schedule Q
A1 Review documents for Material Receiving.
Att. IV Sec. 3

Schedule Q
A2 Identification procedure reviewed and implemented.
Att. IV Sec. 4

B. General Requirements

Schedule Q
B1 Documentation for traceability reviewed and implemented.
Att. IV Sec. 4

Schedule G
B2 Materials shall be new and unused.
Sec. 2

Compare cable data with drawings and specifications. SAES-P-104

B3
NFPA 70, NEC 110.3 & NETA ATS 2007, 7.3.2.1.1 Sec. 4.1

C. Cable Installation

Inspect cables for physical damage and proper connection in accordance

SAES-P-104
C1 with single line diagram.
Sec. 4.1
NFPA 70, NEC 110.3 & NETA ATS 2007, 7.3.2.2

New suppliers of compression connectors for conductors 4/0 AWG and

SAES-P-104
C2 larger must submit type tests performed by a third party testing agency
Sec. 6.15
acceptable to the Coordinator, CSD/ESD.

Cable connections shall be torque tested by calibrated-wrench method to

SAES-P-104
C3 manufacturer's recommended values.
Sec. 4.1
NFPA 70, NEC 110.3 & NETA ATS 2007, 7.3.2.3.2

Check proper terminals and crimping dies are used on cable and that
SAES-P-104
C4 crimping procedure is proper.
Sec. 4.1
NFPA 70, NEC 110.3

Check shields are grounded as specified. SAES-P-104

C5
NFPA 70, NEC 110.3 Sec. 4.1

Identification of cables shall include the cable number and destination.

SAES-P-104
C6 The marking method shall be permanently heat shrinkable or slip on
Sec. 6.10
type.

SAES-P-104
C7 Check cable color coding or phasing.
Sec. 6.10.3

D. Cable Pre-Commissioning

Page 1 of 4
 Testing is to be carried out ONLY on de-energized cables. Cables shall
SAES-P-104
D1 be tested for their de-energized state before starting test on them.
Sec. 4.1
NFPA 70, NEC 110.3 & NETA ATS 2007, 5.1

Page 2 of 4
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Low Voltage Power and Control Cable, Installation and Pre-

SAIC-P-3207 ELECT-
Commissioning
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
All ends under test shall be guarded from accidental contact as well as
SAES-P-104
D2 separation from all ends or elements not being subject to test.
Sec. 4.1
NFPA 70, NEC 110.3 & NETA ATS 2007, 5.1

All conductors should be left grounded when not on test, during the
testing of other conductors, until completely discharged of all DC SAES-P-104
D3
potential. Sec. 4.1
NFPA 70, NEC 110.3

Upon completion of a DC High Voltage Test on cables, the applied

voltage shall be reduced to zero and the DC set turned off. A ground
SAES-P-104
D4 shall be applied to the cable or to the DC set until the test sets voltmeter
Sec. 4.1
indicates that the capacitive charge is zero.
NFPA 70, NEC 110.3

Low voltage (600, 450/750, or 600/1000 V rated) cables, including

SAES-P-104
D5 splices to existing cables, shall be 1000 V DC megger tested after
Sec. 13.1
installation and prior to placing in service (during commissioning).

Perform Megger test on each cable with respect to ground and adjacent
cables. For cables 250 volt and less use 500 volt megger; for cables 250 SAES-P-104
D6
volt to 600 volt use 1000 volt megger; for cables above 600 volt and less Sec. 4.1
than 1200 volt use 2500 volt megger.

Perform resistance measurements through all bolted connections with

SAES-P-104
D7 low-resistance ohmmeter.
Sec. 4.1
NFPA 70, NEC 110.3B & NETA ATS 2007, 7.3.2.2.2

SAES-P-104
D8 Perform continuity test to insure proper cable connection.
Sec. 4.1

Perform DC high potential test on critical cables after installation. Test

each cable with respect to ground and adjacent cables. Test values shall SAES-P-104
D9
be reviewed with proponent. The DC test voltage shall not exceed 1.4 x Sec. 4.1
(2 x rated voltage+1000).

Site Records and Receipt documents are to be carefully presented in SAES-P-104

D10
original. Sec. 4.1

REMARKS:

REFERENCE DOCUMENTS:
1. Schedule G - Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), March 2006
2. Schedule Q - Quality Requirements (Pro Forma Contract), February 2008
3. Acceptance Testing Specifications - NETA (2007)
4. SAES-P-104 Wiring Methods and Materials, 13 January 2008

NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
states
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
concerned
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the manufacturer
indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

Page 3 of 4
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Low Voltage Power and Control Cable, Installation and Pre-

SAIC-P-3207 ELECT-
Commissioning
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
QC Supervisor Proponent and Others
Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 4 of 4