Professional Documents
Culture Documents
Windpost & Lintels
Windpost & Lintels
January 2006
Masonry Support,
Windposts & Lintels
for the Construction Industry
2
Ancon designs and manufactures high integrity steel products for Masonry cladding on concrete or steel framed
structures is normally supported by shelf angle
the construction industry. Through continuous programmes of support systems.
new product development, inward investment and employee Frame type, differential movement, type of
advancement, the company is committed to maintaining the cladding, masonry load and cavity width all
need to be considered when designing the
highest level of customer service within a dynamic and most appropriate fixing solution.
challenging industry.
Masonry Support Systems Introduction to Masonry Support Systems 4
Introduction to Windposts and Lintels 5
Windposts and Lintels Design Considerations 6
Tolerances 7
Wall Ties and Restraint Fixings MDC Support System 8-9
Fixing to Concrete Frames 10
Channel and Bolt Fixings Fixing to Steel Frames 11
CFA Support System 12-13
Tension Systems
Individual Brackets 14-15
Special Fabrications Stonework Support 16-19
Lintels 20-24
Flooring and Formed Sections Windposts and Parapet Posts 25-29
Channel and Bolt Fixings 30
Shear Load Connectors Other Ancon Products 31
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Masonry Support, Windposts & Lintels
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LINTELS
Ancon Lintels are manufactured from
galvanised or stainless steel. The Housing and
Unilintel ranges are designed to suit the light
to heavy duty loading conditions found in the
majority of residential and commercial
buildings.
Special lintels can be manufactured to suit
architectural features and wall constructions
not covered by the standard range.
Housing Lintel
WP2 Windpost
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Masonry Support, Windposts & Lintels
Ties at 300mm
horizontal centres
d.p.m.
Support system
Fixing to structure
Mastic pointing
Head restraint at
400mm centres
DESIGN CONSIDERATIONS
Structures with brick or stone cladding will
Large differential movement
usually necessitate the use of stainless steel
support for the masonry over horizontal
movement joints. Differential movement,
corrosion resistance, type of cladding and
frame type, all need to be considered.
Differential Movement
The maximum size of a masonry panel should Support level
and movement
be restricted to limit the effects of differential joint
movement. This is particularly important if clay
brickwork is used with concrete blockwork
and a concrete frame. The outer leaf of
buildings not exceeding four storeys or Support level
12 metres in height, whichever is less, may and movement
joint
be uninterrupted for its full height. For other
buildings, BS 5628 : Part 1 requires the outer
leaf to be supported at intervals of not more
than 9 metres or three storeys, whichever is
less. To allow for a vertical movement of Outer leaf supported from ground level Outer leaf supported at intermediate levels
around 1mm per metre, movement joints are
generally positioned at every storey or every Differential Movement Between Masonry Cladding and Frame
second storey. They are also incorporated in
many buildings of less than four storeys or Corrosion Resistance This will not affect the stainless steel, but could
12 metres in height. Ancon Support Systems are manufactured slightly increase the corrosion rate of the
from grade 1.4301 (304) stainless steel and carbon steel. This can be prevented by
Support Detail
will be suitable for most building applications. excluding moisture from the detail, or by
The support will be positioned directly over the
In particularly corrosive environments, or where isolating the two dissimilar metals. Isolation
horizontal movement joint. The joint will often
part of the support will be visible, grade patches are available from Ancon Building
incorporate a compressible filler and should be
1.4401 (316) should be considered. Bi-metallic Products for use with Ancon Support
of sufficient size to allow for expansion of the
corrosion may occur in a damp environment Systems. Further information is given in the
masonry below. Damp-proofing is normally
where the stainless steel support system is Ancon brochure, ‘The Use of Stainless Steel in
located at the support position. Wall ties
bolted to a structural steel frame. the Construction Industry’.
should be incorporated within 300mm above
and below the support.
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Reduced Increased
cavity cavity
Maximum
Increased bearing shim
thickness
Minimum 2/ 3 bearing
Increased Bearing Used to Shims Used to Accommodate
Accommodate Reduced Cavity Enlarged Cavity
Note: Shims must extend fully to heal of bracket
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Masonry Support, Windposts & Lintels
Setting Out
Ancon can provide drawings showing the
location of the fixings (cast-in channels for
concrete frames, bolt positions for steel
frames). Bracket angle units will be referenced
and scheduled and all details submitted for
approval before manufacture.
Details for Specification and Ordering
Ancon MDC Systems are tailored to suit each
contract, and are based on the cavity size at
the support and the masonry load to be
carried. Ancon will design an economical
configuration of channel, bracket and angle.
Specification is as follows:-
MDC / type / cavity / masonry load MDC/R Support System
e.g. MDC / R / 50 / 6.6
Mitred ends at
external corners
- 10mm gap
CONCRETE FRAMES
Ancon Masonry Support Systems are generally
fixed to Ancon 30/20 Channels cast into the
edge of the concrete. For applications where
particularly high loads are involved Ancon
40/25 Channel may need to be considered.
Details of these channels are shown on page
30. The use of cast-in channels allows the
support system to be fixed to the structure
with ‘T’ bolts and moved along the line of the
channel into the correct position. The slot in
the back of the bracket allows vertical
adjustment. This permits greater freedom in
the positioning of the cast-in channel to avoid
horizontal reinforcement.
As an alternative, Ancon Expansion or Resin
Bolts can be used when cast-in channels have
not been included in the edge beam.
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STEEL FRAMES
Ancon Support Systems can be fixed directly
to uncased structural steel frames. The fixing
positions can usually be at constant centres to
simplify the fabrication of the steelwork.
For cavities larger than 75mm there may
be a requirement for additional fixings near
external corners. When fixing any Ancon
System horizontal slots should be provided
in the steel edge beam stiffeners to allow
lateral tolerance.
If excessive movement of the support system
is to be avoided the structural edge member
must be designed to minimise deflections and
accommodate the torsional forces created
by the eccentric load from the brickwork.
Ancon Support Systems can be fixed to Rolled
Hollow Sections using Ancon Steelgrip fixings.
These fixings are designed for use where MDC System System Bolted to
access is only available from one side. Steel Edge Beam Stiffeners
MDC Support System Bolted to Steel Edge Beam Stiffeners and a Corner Column
Bi-metallic Contact
Corrosion of the steel frame may be slightly
increased where there is direct contact with
stainless steel in a damp environment. This will
not affect the stainless steel and can be
avoided by isolating the two dissimilar metals.
This can be achieved by painting the contact
area or by incorporating a separating membrane
MDC/TC Support System incorporating that can be supplied with the Ancon Support
individual Top Cleat and Expansion Bolt System. For further information see page 6.
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Masonry Support, Windposts & Lintels
ANCON CFA CONTINUOUS ANGLE Concrete Frames The serrated lips of the AnconLock Channel
SUPPORT SYSTEM The CFA System can be fixed to cast-in permit a vertical adjustment of up to ±28mm.
Ancon CFA Systems can carry over 8 metres channels or with expansion bolts. The support Slotted holes (18 x 60mm) in the angle allow
of brickwork and accommodate various cavity angle will either be provided with horizontal horizontal adjustment of ±22mm. Shims can
widths. For many applications, particularly slots to suit AnconLock Toothed Channels or be included between the bracket and the
where large cavities are involved, the Ancon with vertical slots and serrated pads to suit frame up to a maximum thickness of the
MDC Support System may prove to be a more continuous channels cast horizontally. For outside diameter of the fixing bolt, or 16mm
economical solution. Continuous angles are further information see page 30. whichever is less.
more suitable for applications where cavities
Adjustment
are small or there is a requirement for the
Adjustment is provided in every direction to
cavity to be closed at the support position.
allow for tolerance in the structural frame.
The angles are cold formed and will normally
Vertical slots in the angle with serrated pads
be supplied in lengths of up to 4 metres.
allow ±25mm adjustment. Horizontal
Design Variations adjustment is virtually unlimited when fixing to
In addition to variations in angle size and a continuous cast-in channel and will depend
thickness, an inverted version, the CFA/I, has on the length of the slotted holes in the edge
the support leg at the top and the fixing slots member when fixing to steel. AnconLock
positioned closer to the corner of the angle. Shim
Steel Frames
Continuous angle
Ancon CFA Support Systems can be fixed
directly to uncased structural steel frames.
Universal beams will require an angle to be Bi-metallic Contact
welded between the flanges at each bracket Corrosion of the steel frame may be slightly
position. Horizontal slots should always be increased where there is direct contact with
provided in the steel edge beam to allow Continuous channel stainless steel in a damp environment. This will
lateral tolerance. The angle will have vertical not affect the stainless steel and can be
slots with serrated pads welded to the angle. Shim
avoided by isolating the two dissimilar metals.
The structural edge member must be This can be achieved by painting the contact
designed to minimise deflections and Continuous angle area or by incorporating a separating
accommodate the torsional forces created membrane that can be supplied with the
by the eccentric load from the brickwork, Ancon CFA Support System. For further
if excessive movement of the support system information see page 6.
is to be avoided.
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Setting Out
Ancon can provide drawings showing the
location of the fixings (cast-in channels for
concrete frames, bolt positions for steel
frames). Angle units will be referenced and
scheduled and all details submitted for Details for Specification and Ordering References
approval before manufacture. Ancon CFA Systems are tailored to suit each CFA Standard system
job, based on the cavity size at the support CFA/I Inverted system
Fabricated Angles
and the load to be carried. Ancon will design Some applications demand that the support
Many features will need special design
the most economical system. Specification is leg is below the soffit of the structure. Where
attention, especially if double skin brickwork is
as follows:- this is no more than 75mm, this can be
to be supported. Fabricated angles with
CFA / type / cavity / masonry load specified as a suffix to the standard reference
stiffeners, used in conjunction with the Ancon
e.g. CFA / I / 30 / 6.0
MDC System for adjacent single skin by . . . . . . P projection.
brickwork, is often the best solution. Ancon will design a system with an inverted CFA / cavity / masonry load / projection
angle to suit a 30mm cavity and carry e.g CFA / 30 / 5.6 / P 50
Curved Angles
6.0kN/metre run of masonry. Ancon will design a standard system to suit a
Curved angles can be supplied for arches or
other applications. These can be problematic 30mm cavity, carry 5.6kN/m, with an angle
to produce accurately due to the distortion of projection of 50mm.
cold formed members during the bending
process. Although every endeavour is made to
achieve the required curve, Ancon’s normal
Nominal
tolerances are not applicable for these angles. 10mm gap
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Masonry Support, Windposts & Lintels
Shim
LDB
The system comprises individual brackets Ancon Soffit Angles are used in conjunction
positioned at each perpend, bolted back to with LDB/S brackets to extend the support of
a continuous channel cast into the edge of the soffit brickwork. These are usually spaced at
concrete. The 4mm thick support plate of the 255mm centres and fixed to Ancon 28/15
standard bracket can be accommodated Cast-in Channel.
within a 10mm bed joint. LDA and MDA angle
support brackets will generally be required
at vertical movement joints and corners.
These brackets have thicknesses of 6mm and
8mm respectively.
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Curved Brickwork
Ancon LDBs and MDBs are ideal for
supporting brickwork that is curved on plan.
As an alternative, special MDA brackets can
be designed to suit a wider range of loads and
cavity widths. When fixing to concrete, Ancon
28/15, 30/20 or 38/17 channel can be
supplied curved to suit the radius or expansion
bolts can be used.
Corbelled Brickwork
Individual brackets can be used to support
brickwork at the top of the corbel. Ancon SC28
Corbel Ties restrain the corbelled brickwork to
28/15 channel cast into the sloping face of the
concrete. LDB/IS can be used to suspend a
soldier course over openings.
References
LDB Standard bracket with stiffener
LDA Bracket with angle
LDB/S Bracket with stirrup
LDB/IS Bracket with stirrup and the Special MDA Brackets Supporting
stiffener below Brickwork Curved on Plan
MDB Standard bracket with stiffener
MDA Bracket with angle
AMK Standard bracket
Support to brickwork around external corners
may involve special details.
Bracket SWL/Bracket Typical
Reference (kN) Bolt
LDB/LDA 2.0 M10
MDB/MDA 4.0 M12
AMK 3.5 3.5 M12
AMK 7.0 7.0 M16
Corbelled Brickwork AMK 10.5 10.5 M16
Setting Out
Ancon can provide drawings showing
the location of the cast-in channels.
Brackets will be referenced and scheduled,
and all details submitted for approval
before manufacture. MDB LDB LDB/S LDB/IS
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Masonry Support, Windposts & Lintels
m d
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References
CFA/S Standard corbel angle
CFA/SC Corbel with angle leg inclined 15°
CFA/SD Corbel angle with dowels
CFA/SL Corbel angle with lip
CFA/S CFA/SD
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Masonry Support, Windposts & Lintels
Shim
Adjustment of
MDC/S Bracket
MDC/S
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Masonry Support, Windposts & Lintels
Housing Lintel
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Unilintel
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Masonry Support, Windposts & Lintels
Housing Lintels
These are suitable for most domestic,
small commercial developments and framed
structures. They are supplied complete with
insulation and metal lathing to provide a plaster key.
Unilintels
Unilintels are designed for the heavy duty loading
conditions often found in commercial
developments and have the top flange built into
the inner leaf. They are complete with metal
lathing to provide a plaster key. Insulation can be
supplied as an optional extra.
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Outer
Leaf Height Gauge Ixx Zxx Length SWL Height
(mm) Ref. (mm) (mm) (cm4) (cm3) (mm) (kN) see table
SL31 95 3 50.7 7.2 750-1800 4
SL41 95 4 66.5 9.5 750-2400 6
SL32 150 3 175.4 17.1 750-2400 8
SL42 150 4 231.2 22.6 750-2400 12
95-120
2550-3300 10
SL33 200 3 379.7 29.1 750-2400 15
2550-3300 12
SL43 200 4 502.5 38.6 750-2400 20
2550-3300 14
SL53 200 5 622.3 48.0 750-1800 30 95
1950-3300 26
Single Leaf Lintel
Channel Lintels
Designed to fit solid walls up to 225mm wide,
the Channel Lintel can be supplied with
welded metal lathing on any side to provide a
plaster key.
Width 100mm
Nom. Height
Height Gauge Ixx Zxx Length SWL see table
Ref. (mm) (mm) (cm4) (cm3) (mm) (kN)
SC322 170 3.0 328.4 37.3 750-1500 20
SC422 170 4.0 437.8 49.7 1650-2100 20
SC522 170 5.0 547.3 62.2 2250-3000 20 110
SC332 255 3.0 837.7 65.4 750-1500 20 Channel Lintel
SC432 255 4.0 1117.0 87.2 1650-2100 30
SC532 255 5.0 1396.2 109.1 2250-3000 40
Note: Channel Lintels
These lintels have been tested using composite action with surrounding masonry to BS 5628, and should be suitably
restrained during construction.
100 95
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Masonry Support, Windposts & Lintels
Apex arch
Semi-circular arch
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Masonry Support, Windposts & Lintels
Windpost Design
Details for Specification and Ordering
Ancon Windposts are designed to span
The following clause can be adapted for
vertically between floors to provide lateral
your bill of quantities to aid the
support for panels of brickwork. The
specification of Ancon Windposts and
windposts will usually be restrained by the
Parapet Posts.
brickwork and designed as ‘simply supported
beams’. Ancon Windposts WP2 130 x 70 x 6 in
grade 304 stainless steel, overall length
Deflection under wind load will often limit the
2750mm complete with all ties and end
maximum loading. Windposts can be designed
connections. Fixed with Ancon FBN12/15
as ‘propped cantilevers’ to limit deflection, this
A4-115 Expansion Bolts.
however will require a much larger base
connection which in many cases may be Ancon Windposts are designed and
difficult to accommodate. manufactured to suit each individual
WP2 Windposts
project. Sufficient time should be allowed
Connections to the frame are designed to permit will usually have
Ties at 255mm for the design, approval and
adjustment during installation. Serrated surfaces Vertical Centres
manufacturing process when placing
will be provided where adjustment is in the
orders for windposts.
direction of the load. The top connection allows
for shrinkage or vertical movement of the frame
to take place. The type of fixing will depend on
the nature of the frame. Expansion bolts are
normally supplied for concrete frames and set
screws will be supplied for steel frames. The
200mm
table on page 29 includes part of the Ancon
range of windposts. For further information or
advice on specific applications, please contact
Ancon's Technical Services Team.
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Top Connection of a WP2 Windpost to the Top Connection of a WP2 Windpost to the
Soffit of the Concrete Underside of a Steel Beam
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Masonry Support, Windposts & Lintels
Wall Ties
A range of ties is available to suit Ancon
Windposts. SDN Ties are used to the outer
leaf and SPN Ties to the inner leaf. SNS Ties
are used across the posts in the inner SPN
blockwork and can be supplied with a
debonding sleeve for use where there is a
vertical movement joint. SDN
SNS
190mm
Connections
The choice of fixing and its position in the
structure should be considered when the
windpost or parapet post has been selected. 35mm
WP2 Windpost Bolted to a Steel Beam at the Top and Fixed to Concrete at the Base
Designed to suit
WP2 Parapet Post Fixed using Expansion
Bolts into the Concrete
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29
Masonry Support, Windposts & Lintels
Cast-in Channels
Bolt Max T-Bolt SWL SWL Fixture Preferred Edge Min. Bolt Bolt
Size Shims Length Tension Shear Hole Dia. Lengths Distance Spacing Torque
Channel Reference (mm) (mm) (mm) (kN) (kN) (mm) (mm) (mm) (mm) (Nm)
28/15 M10 10 30, 50 4.3 4.3 11 3,000 50 200 20
38/17 M12 12 40, 50 7.0 8.0 13 3,000 75 200 30
30/20 M12 12 40, 50 7.5 8.0 13 3,000 75 200 50
40/25 M16 16 40, 50 8.0 10.0 17 3,000 100 200 70
49/30 M16 16 50, 80 12 14 17 3,000 150 200 70
54/33 M20 20 75 23 23 22 3,000 160 200 120
AnconLock 41/27 M16 16 50 11.3 6.0 17 100 100 200 70
Note: Shear loads for AnconLock 41/27 are in the direction of the channel, all other shear loads are at right angles to the channel
Capsule Anchors
Thread Max. Overall Fixing SWL SWL Concrete Fixture Min. Edge Min. Bolt Bolt
Size Shims Length Thickness Tension Shear Hole Dia. Hole Dia. Embedment Distance Spacing Torque
Bolt Reference (mm) (mm) (mm) (mm) (kN) (kN) (mm) (mm) (mm) (mm) (mm) (Nm)
CA10/20-130 M10 10 130 20 7.6 9.3 12 11 90 90 180 20
CA10/20-130 M10 10 130 20 4.1 5.1 12 11 90 50 180 20
CA12/25-160 M12 12 160 25 11.3 13.6 14 13 110 110 220 40
CA12/25-160 M12 12 160 25 6.1 7.3 14 13 110 60 220 40
CA16/35-190 M16 16 190 35 15.4 25.2 18 17 125 125 250 80
CA16/35-190 M16 16 190 35 8.0 13.1 18 17 125 65 250 80
Resin Anchors
Thread Max. Overall Fixing SWL SWL Concrete Fixture Min. Edge Min. Bolt Bolt
Size Shims Length Thickness Tension Shear Hole Dia. Hole Dia. Embedment Distance Spacing Torque
Bolt Reference (mm) (mm) (mm) (mm) (kN) (kN) (mm) (mm) (mm) (mm) (mm) (Nm)
RA10/20-130 M10 10 130 20 6.3 5.2 12-14 11 90 110 220 20
RA10/20-130 M10 10 130 20 2.5 2.1 12-14 11 90 45 220 20
RA12/25-160 M12 12 160 25 8.6 7.2 14-16 13 110 130 260 40
RA12/25-160 M12 12 160 25 3.6 3.0 14-16 13 110 55 260 40
RA16/35-190 M16 16 260 35 12.0 10.6 18-20 17 125 165 330 80
RA16/35-190 M16 16 260 35 4.6 4.1 18-20 17 125 65 330 80
Ancon Steelgrip™
Thread Max. Overall Fixing SWL SWL Steelwork Fixture Bolt
Size Shims Length Thickness Tension Shear Hole Dia. Hole Dia. Torque
Bolt Reference (mm) (mm) (mm) (mm) (kN) (kN) (mm) (mm) (Nm)
Ancon Steelgrip M12 16 70 28 15.0 10.0 20 20 80
Note: Steelgrip should only be used with Ancon Systems
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Tension Systems
Cast-in Channel and T-Head Bolt Tie bars are increasingly being used in
structures and buildings as an architectural as
well as a structural element. Ancon Tension
Systems comprise a range of components
which can be supplied in carbon steel or
stainless steel in a variety of sizes and finishes.
A variety of assemblies can be created from
simple tie bars to complex bracing systems
involving several bars joined at one point.
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Ancon Building Products Ancon Building Products Ancon Building Products
114 Kurrajong Avenue 567 Somerville Road 240 Lavarack Avenue
Mount Druitt Sunshine Eagle Farm
Sydney Melbourne Brisbane
NSW 2770 Vic 3020 Qld 4009
Australia Australia Australia
Tel: +61 (0) 2 9675 1000 Tel: +61 (0) 3 9311 3786 Tel: +61 (0) 7 3621 1007
Fax: +61 (0) 2 9675 3390 Fax: +61 (0) 3 9311 3798 Fax: +61 (0) 7 3621 1021
Email: pac.ancon@anconbp.com.au
Visit: www.anconbp.com.au
Ancon (Schweiz) AG
Gewerbezone Widalmi 10
3216 Ried bei Kerzers
Switzerland
Tel: +41 (0) 31 750 3030
Fax: +41 (0) 31 750 3033
Email: info@ancon.ch
Visit: www.ancon.ch