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CI/SfB Xt6

January 2006

Masonry Support,
Windposts & Lintels
for the Construction Industry
2
Ancon designs and manufactures high integrity steel products for Masonry cladding on concrete or steel framed
structures is normally supported by shelf angle
the construction industry. Through continuous programmes of support systems.
new product development, inward investment and employee Frame type, differential movement, type of
advancement, the company is committed to maintaining the cladding, masonry load and cavity width all
need to be considered when designing the
highest level of customer service within a dynamic and most appropriate fixing solution.
challenging industry.
Masonry Support Systems Introduction to Masonry Support Systems 4
Introduction to Windposts and Lintels 5
Windposts and Lintels Design Considerations 6
Tolerances 7
Wall Ties and Restraint Fixings MDC Support System 8-9
Fixing to Concrete Frames 10
Channel and Bolt Fixings Fixing to Steel Frames 11
CFA Support System 12-13
Tension Systems
Individual Brackets 14-15
Special Fabrications Stonework Support 16-19
Lintels 20-24
Flooring and Formed Sections Windposts and Parapet Posts 25-29
Channel and Bolt Fixings 30
Shear Load Connectors Other Ancon Products 31

Stainless Steel Reinforcement

Reinforcing Bar Couplers

Reinforcement Continuity Systems

Punching Shear Reinforcement

3
Masonry Support, Windposts & Lintels

MDC Support System

MASONRY SUPPORT SYSTEMS


Structures with brick or stone cladding will
usually necessitate the use of a stainless steel
support system for the masonry.
Ancon MDC Systems have welded brackets
and are designed to suit specific applications.
They are available in various configurations and
are ideal for supporting special masonry
features. Material content is optimised to
ensure the most economic solution is
designed (pages 8-9).
Continuous Angle Support System
Ancon CFA Systems are mainly used where
cavities are small or there is a requirement for
the cavity to be closed at the support position MDC Support System with Stirrups
(pages 12-13).
Individual Bracket Support System
Ancon Individual Brackets provide great
flexibility in design. They are ideal for the
support of brickwork curved on plan
(pages 14-15).
Stonework Support
Natural stone cladding is often a combination
of large individually-sized stones and requires
particular attention. Ancon MDC/S Stonework
Supports can be designed in a variety of
configurations to suit the particular application
MDC/SD Stonework Support System
(pages 16-19).

4
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LINTELS
Ancon Lintels are manufactured from
galvanised or stainless steel. The Housing and
Unilintel ranges are designed to suit the light
to heavy duty loading conditions found in the
majority of residential and commercial
buildings.
Special lintels can be manufactured to suit
architectural features and wall constructions
not covered by the standard range.

Housing Lintel

WINDPOSTS & PARAPET POSTS


Ancon Windposts span vertically between
floors to provide additional lateral support for
large panels of masonry or panels with
openings.
Parapet posts are used as vertical support for
brickwork in either parapet or spandrel panels.
Ancon Windposts and Parapet Posts are
designed to suit specific applications
(pages 25-29).

WP2 Windpost

5
Masonry Support, Windposts & Lintels

Ties at 300mm
horizontal centres

d.p.m.

Support system

Fixing to structure

Mastic pointing

Isolation material Compressible filler


Mild steel

Head restraint at
400mm centres

Stainless steel Prevention of Ties at 600mm centres


Bi-metallic Corrosion

Typical Support Detail

DESIGN CONSIDERATIONS
Structures with brick or stone cladding will
Large differential movement
usually necessitate the use of stainless steel
support for the masonry over horizontal
movement joints. Differential movement,
corrosion resistance, type of cladding and
frame type, all need to be considered.
Differential Movement
The maximum size of a masonry panel should Support level
and movement
be restricted to limit the effects of differential joint
movement. This is particularly important if clay
brickwork is used with concrete blockwork
and a concrete frame. The outer leaf of
buildings not exceeding four storeys or Support level
12 metres in height, whichever is less, may and movement
joint
be uninterrupted for its full height. For other
buildings, BS 5628 : Part 1 requires the outer
leaf to be supported at intervals of not more
than 9 metres or three storeys, whichever is
less. To allow for a vertical movement of Outer leaf supported from ground level Outer leaf supported at intermediate levels
around 1mm per metre, movement joints are
generally positioned at every storey or every Differential Movement Between Masonry Cladding and Frame
second storey. They are also incorporated in
many buildings of less than four storeys or Corrosion Resistance This will not affect the stainless steel, but could
12 metres in height. Ancon Support Systems are manufactured slightly increase the corrosion rate of the
from grade 1.4301 (304) stainless steel and carbon steel. This can be prevented by
Support Detail
will be suitable for most building applications. excluding moisture from the detail, or by
The support will be positioned directly over the
In particularly corrosive environments, or where isolating the two dissimilar metals. Isolation
horizontal movement joint. The joint will often
part of the support will be visible, grade patches are available from Ancon Building
incorporate a compressible filler and should be
1.4401 (316) should be considered. Bi-metallic Products for use with Ancon Support
of sufficient size to allow for expansion of the
corrosion may occur in a damp environment Systems. Further information is given in the
masonry below. Damp-proofing is normally
where the stainless steel support system is Ancon brochure, ‘The Use of Stainless Steel in
located at the support position. Wall ties
bolted to a structural steel frame. the Construction Industry’.
should be incorporated within 300mm above
and below the support.

6
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Tolerances Manufacturing Tolerances


It is important to select the correct support Unless otherwise agreed, the tolerances
Patent No. 2 249 816
system to ensure that building tolerances can applicable to cold formed sections are shown Adjustment of MDC Support System
be accommodated. Adjustment will be in the table below.
required in all three planes.
Manufacturing Tolerances Fixing Methods
Ancon brackets have a slot at the back to Element Tolerance There are various methods of fixing Ancon
provide vertical adjustment. A serrated surface Overall length ±5mm Support Systems to the structure. Cast-in
prevents any slip. Longitudinal adjustment is Thickness ±7.5% channels with ‘T’ bolts or site drilled expansion
provided by an Ancon cast-in channel in Leg length of angle ±3mm bolts can be used with concrete frames. For
concrete structures, or horizontally slotted holes Angle between legs ±2˚
steel frames the choice is set screws or Ancon
Hole or slot centre ±5mm
in steel framed structures. Steelgrip into holes in the steel edge member.
Mitred corners ±1˚
Variations in the structural edge beam can be Bow on either axis ±3mm per metre length A range of suitable fixings is included on page
accommodated by adding shims between the 30. Further information is given on pages 10
system and the structure, or by increasing the and 11, and in the Ancon Channel and Bolt
bearing of the brickwork. The maximum Fixings brochure.
thickness of shims should not exceed the
outside diameter of the fixing or 16mm,
whichever is less.

Reduced Increased
cavity cavity

Maximum
Increased bearing shim
thickness
Minimum 2/ 3 bearing
Increased Bearing Used to Shims Used to Accommodate
Accommodate Reduced Cavity Enlarged Cavity
Note: Shims must extend fully to heal of bracket

7
Masonry Support, Windposts & Lintels

MDC Bracket Angle Support System

ANCON MDC BRACKET ANGLE


SUPPORT SYSTEM
Standard MDC Support System MDC/P Support System
Ancon MDC Bracket Angle Support Systems
can carry over 8 metres of brickwork and
accommodate any width of cavity from 40mm
in its standard form. The brackets are welded
to the angle and the material content of both
components is optimised to ensure the most
economic solution is designed.
Design Variations
The Ancon MDC System can be supplied
in a variety of configurations to suit particular
applications and support special masonry
features. The size of the support angle can be
varied to suit the thickness and height of the
masonry to be carried. Bracket spacing, depth
and height are all varied to suit loadings, fixing MDC/R Support System MDC/I Support System
position and cavity width.
There are several variations of the standard
MDC System. MDC/P has the bracket
projecting below the structure, MDC/R has a
reversed angle welded to the bracket, and
MDC/I is a specially inverted system with the
support angle at the top of the bracket. These
variations allow the support leg of the angle to
be positioned anywhere from the top of the
bracket to a position below the bottom of
the bracket.
Soldier courses can be suspended from
MDC systems by using stirrups at 255mm
centres. The stirrups fit over the angle and
stitching rods span between the stirrups,
supporting cored or holed bricks.

MDC with 36/8 Channel and MDC with Stirrups Supporting a


Hangers Supporting a Soldier Soldier Course
Course
8
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Setting Out
Ancon can provide drawings showing the
location of the fixings (cast-in channels for
concrete frames, bolt positions for steel
frames). Bracket angle units will be referenced
and scheduled and all details submitted for
approval before manufacture.
Details for Specification and Ordering
Ancon MDC Systems are tailored to suit each
contract, and are based on the cavity size at
the support and the masonry load to be
carried. Ancon will design an economical
configuration of channel, bracket and angle.
Specification is as follows:-
MDC / type / cavity / masonry load MDC/R Support System
e.g. MDC / R / 50 / 6.6

Ancon will design a system with a reversed


angle to suit a 50mm cavity and carry Cavity
6.6 kN/metre run of masonry.
Tolerance
References
MDC Standard system
MDC/R System with reversed angle
MDC/I Inverted system

Some applications demand that the support


leg is below the soffit of the structure. Where
this is no more than 150mm, this can be Fixing
height 10mm
specified as a suffix to the standard reference typical standard
by . . . . . . P projection. 110mm

MDC / cavity / masonry load / projection


e.g. MDC / 50 / 6.6 / P 75

Ancon will design a standard system to suit a


50mm cavity, carry 6.6kN/m, with a bracket
projection of 75mm. Outstand
Shims

MDC Support System with Shims

Mitred ends at
external corners
- 10mm gap

Welded corner for small returns


Nominal 10mm
gap between units Cast-in channel

Typical Layout of MDC Support System


9
Masonry Support, Windposts & Lintels

MDC Support System with Stirrups


fixed to 30/20 Cast-in Channel

CONCRETE FRAMES
Ancon Masonry Support Systems are generally
fixed to Ancon 30/20 Channels cast into the
edge of the concrete. For applications where
particularly high loads are involved Ancon
40/25 Channel may need to be considered.
Details of these channels are shown on page
30. The use of cast-in channels allows the
support system to be fixed to the structure
with ‘T’ bolts and moved along the line of the
channel into the correct position. The slot in
the back of the bracket allows vertical
adjustment. This permits greater freedom in
the positioning of the cast-in channel to avoid
horizontal reinforcement.
As an alternative, Ancon Expansion or Resin
Bolts can be used when cast-in channels have
not been included in the edge beam.

MDC Support System fixed with Single Expansion Bolts

10
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STEEL FRAMES
Ancon Support Systems can be fixed directly
to uncased structural steel frames. The fixing
positions can usually be at constant centres to
simplify the fabrication of the steelwork.
For cavities larger than 75mm there may
be a requirement for additional fixings near
external corners. When fixing any Ancon
System horizontal slots should be provided
in the steel edge beam stiffeners to allow
lateral tolerance.
If excessive movement of the support system
is to be avoided the structural edge member
must be designed to minimise deflections and
accommodate the torsional forces created
by the eccentric load from the brickwork.
Ancon Support Systems can be fixed to Rolled
Hollow Sections using Ancon Steelgrip fixings.
These fixings are designed for use where MDC System System Bolted to
access is only available from one side. Steel Edge Beam Stiffeners

MDC Support System fixed to face of


RHS using Ancon Steelgrip

Ancon MDC/TC Top Cleat System can be


employed to fix directly to the top of a
concrete beam using expansion bolts.

MDC Support System Bolted to Steel Edge Beam Stiffeners and a Corner Column

Bi-metallic Contact
Corrosion of the steel frame may be slightly
increased where there is direct contact with
stainless steel in a damp environment. This will
not affect the stainless steel and can be
avoided by isolating the two dissimilar metals.
This can be achieved by painting the contact
area or by incorporating a separating membrane
MDC/TC Support System incorporating that can be supplied with the Ancon Support
individual Top Cleat and Expansion Bolt System. For further information see page 6.

11
Masonry Support, Windposts & Lintels

CFA Support System Fixed to


30/20 Channel

ANCON CFA CONTINUOUS ANGLE Concrete Frames The serrated lips of the AnconLock Channel
SUPPORT SYSTEM The CFA System can be fixed to cast-in permit a vertical adjustment of up to ±28mm.
Ancon CFA Systems can carry over 8 metres channels or with expansion bolts. The support Slotted holes (18 x 60mm) in the angle allow
of brickwork and accommodate various cavity angle will either be provided with horizontal horizontal adjustment of ±22mm. Shims can
widths. For many applications, particularly slots to suit AnconLock Toothed Channels or be included between the bracket and the
where large cavities are involved, the Ancon with vertical slots and serrated pads to suit frame up to a maximum thickness of the
MDC Support System may prove to be a more continuous channels cast horizontally. For outside diameter of the fixing bolt, or 16mm
economical solution. Continuous angles are further information see page 30. whichever is less.
more suitable for applications where cavities
Adjustment
are small or there is a requirement for the
Adjustment is provided in every direction to
cavity to be closed at the support position.
allow for tolerance in the structural frame.
The angles are cold formed and will normally
Vertical slots in the angle with serrated pads
be supplied in lengths of up to 4 metres.
allow ±25mm adjustment. Horizontal
Design Variations adjustment is virtually unlimited when fixing to
In addition to variations in angle size and a continuous cast-in channel and will depend
thickness, an inverted version, the CFA/I, has on the length of the slotted holes in the edge
the support leg at the top and the fixing slots member when fixing to steel. AnconLock
positioned closer to the corner of the angle. Shim

Steel Frames
Continuous angle
Ancon CFA Support Systems can be fixed
directly to uncased structural steel frames.
Universal beams will require an angle to be Bi-metallic Contact
welded between the flanges at each bracket Corrosion of the steel frame may be slightly
position. Horizontal slots should always be increased where there is direct contact with
provided in the steel edge beam to allow Continuous channel stainless steel in a damp environment. This will
lateral tolerance. The angle will have vertical not affect the stainless steel and can be
slots with serrated pads welded to the angle. Shim
avoided by isolating the two dissimilar metals.
The structural edge member must be This can be achieved by painting the contact
designed to minimise deflections and Continuous angle area or by incorporating a separating
accommodate the torsional forces created membrane that can be supplied with the
by the eccentric load from the brickwork, Ancon CFA Support System. For further
if excessive movement of the support system information see page 6.
is to be avoided.

12
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Fabricated Angle used


to Support Brick Pier

Setting Out
Ancon can provide drawings showing the
location of the fixings (cast-in channels for
concrete frames, bolt positions for steel
frames). Angle units will be referenced and
scheduled and all details submitted for Details for Specification and Ordering References
approval before manufacture. Ancon CFA Systems are tailored to suit each CFA Standard system
job, based on the cavity size at the support CFA/I Inverted system
Fabricated Angles
and the load to be carried. Ancon will design Some applications demand that the support
Many features will need special design
the most economical system. Specification is leg is below the soffit of the structure. Where
attention, especially if double skin brickwork is
as follows:- this is no more than 75mm, this can be
to be supported. Fabricated angles with
CFA / type / cavity / masonry load specified as a suffix to the standard reference
stiffeners, used in conjunction with the Ancon
e.g. CFA / I / 30 / 6.0
MDC System for adjacent single skin by . . . . . . P projection.
brickwork, is often the best solution. Ancon will design a system with an inverted CFA / cavity / masonry load / projection
angle to suit a 30mm cavity and carry e.g CFA / 30 / 5.6 / P 50
Curved Angles
6.0kN/metre run of masonry. Ancon will design a standard system to suit a
Curved angles can be supplied for arches or
other applications. These can be problematic 30mm cavity, carry 5.6kN/m, with an angle
to produce accurately due to the distortion of projection of 50mm.
cold formed members during the bending
process. Although every endeavour is made to
achieve the required curve, Ancon’s normal
Nominal
tolerances are not applicable for these angles. 10mm gap

Welded corner for small returns

Nominal Cast-in channel


10mm gap

Typical Layout of CFA Support System

13
Masonry Support, Windposts & Lintels

Feature Brickwork Supported from


above by LDB/S Individual Brackets

ANCON INDIVIDUAL BRACKET


SUPPORT SYSTEM
Three versions of the Ancon Individual Bracket
Support System are available, MDB, LDB and
AMK. MDB brackets at 255mm centres will
carry approximately 8 metres of brickwork and
LDB brackets will carry approximately 4 metres.

Shim

LDB

Adjustment of Individual Bracket Support System

Design Variations Adjustment


Two applications for individual brackets are for Adjustment is provided in every direction to
the support of soldier courses from above, and allow for tolerance in the structural frame. The
for the support of non-structural arched serrated and slotted face of the bracket allows
brickwork. Both these applications involve for vertical adjustment. Cast-in channel will
individual brackets at 255mm centres that provide virtually unlimited horizontal
have stirrups welded to the underside. adjustment. Shims can be included between
Stitching rods span the stirrups and support the bracket and the frame up to a maximum
the three bricks between the brackets. thickness of the outside diameter of the fixing
The use of LDB/IS brackets with the stiffener bolt or 16mm, whichever is less.
below the support plate provides greater
Soffit Support using LDB/S and Soffit Angle
freedom for the brickwork above.

The system comprises individual brackets Ancon Soffit Angles are used in conjunction
positioned at each perpend, bolted back to with LDB/S brackets to extend the support of
a continuous channel cast into the edge of the soffit brickwork. These are usually spaced at
concrete. The 4mm thick support plate of the 255mm centres and fixed to Ancon 28/15
standard bracket can be accommodated Cast-in Channel.
within a 10mm bed joint. LDA and MDA angle
support brackets will generally be required
at vertical movement joints and corners.
These brackets have thicknesses of 6mm and
8mm respectively.

14
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Curved Brickwork
Ancon LDBs and MDBs are ideal for
supporting brickwork that is curved on plan.
As an alternative, special MDA brackets can
be designed to suit a wider range of loads and
cavity widths. When fixing to concrete, Ancon
28/15, 30/20 or 38/17 channel can be
supplied curved to suit the radius or expansion
bolts can be used.
Corbelled Brickwork
Individual brackets can be used to support
brickwork at the top of the corbel. Ancon SC28
Corbel Ties restrain the corbelled brickwork to
28/15 channel cast into the sloping face of the
concrete. LDB/IS can be used to suspend a
soldier course over openings.

References
LDB Standard bracket with stiffener
LDA Bracket with angle
LDB/S Bracket with stirrup
LDB/IS Bracket with stirrup and the Special MDA Brackets Supporting
stiffener below Brickwork Curved on Plan
MDB Standard bracket with stiffener
MDA Bracket with angle
AMK Standard bracket
Support to brickwork around external corners
may involve special details.
Bracket SWL/Bracket Typical
Reference (kN) Bolt
LDB/LDA 2.0 M10
MDB/MDA 4.0 M12
AMK 3.5 3.5 M12
AMK 7.0 7.0 M16
Corbelled Brickwork AMK 10.5 10.5 M16

Setting Out
Ancon can provide drawings showing
the location of the cast-in channels.
Brackets will be referenced and scheduled,
and all details submitted for approval
before manufacture. MDB LDB LDB/S LDB/IS

Details for Specification and Ordering


Ancon Individual Brackets are available to suit
most cavity sizes and can be specified
as follows:-
Type / cavity / masonry load
e.g. LDB / 50 / 8.0

Ancon will design an LDB system to suit a


50mm cavity and carry 8.0 kN/metre run of
masonry.
MDA LDA AMK

15
Masonry Support, Windposts & Lintels

STONEWORK SUPPORT Design Considerations


Stone cladding is often a combination of large The design of stone cladding should be in
individually sized stones. These can sometimes accordance with BS 8298 : 1994 Code of
vary in thickness and may include cornice practice for the design and installation of
or other stones that stand out from the natural stone cladding and lining.
general line of the cladding. Support for the The minimum bearing at the support is
stonework will usually be positioned over the generally 50% of the thickness of the stone.
horizontal movement joint at each floor level A single support carrying two stones should
t
and over openings. be at least 75mm long. Where individual
supports are used, these should be at least
50mm long.

m d

Recommended Minimum Dimensions

Minimum Dimensions for Stonework


Less than 3.7m above More than 3.7m above
ground including facias ground including facias
T d m t T d m t
Type of Stone (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
Granite
The most efficient method is for individual Slate 30 20 7 12 40 25 7 15
corbel supports to be positioned at the vertical White Marble
Quartzite
joint between two adjacent stones. As an Hard Limestone
30 20 7 12 40 25 7 15
alternative, two smaller supports can be Travertine
located near each end of each stone. The Limestone 50 25* 20 20* 75 37* 20 30*
Sandstone
support of cornice and other particularly large
Notes: Extract from BS8298: 1994 Code of practice for the design and installation of natural stone cladding and lining.
stones will need special attention. * T/2 if stone thickness (T) is greater than 75mm

Individual CFA/SC and CFA/SL Stonework Corbel Angles

Individual MDC/SD Stonework Support Brackets Britannic Assurance, Wythall, UK

16
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ANCON CFA/S STONEWORK SUPPORTS


CFA/S Corbel Angles
These are individual angles that accommodate a
fixing bolt in the vertical leg. The dimensions are
chosen to suit the application. The angles can
also be supplied with a lip or dowels to restrain
the base of each stone (Ref CFA/SL or CFA/SD).
CFA/SC Corbel Angles
These are similar to the CFA/S, but the bottom Individual CFA/SC
leg is inclined at 15° to provide restraint where Stonework Corbel Angle
the support has to be positioned above the
base of the stone.
Ancon Corbel Angles are designed to suit
each application. The table shows examples of
CFA/S and CFA/SC supports. Please contact
Ancon's Technical Services Team to discuss
specific requirements.

Typical Sizes for CFA/S and CFA/SC Supports 150mm Long


e Load Fixing Overall
Position Thickness Height Height Outstand Fixing
e t c a b Load Bolt
(mm) (mm) (mm) (mm) (mm) (kN) Reference
8 70 100 73 3.4 FBN10/50 A4-125
60 10 70 100 73 5.4 FBN12/45 A4-145
a 8 70 100 93 2.5 FBN10/50 A4-125
80 10 70 100 93 3.9 FBN12/45 A4-145
c 12 100 130 93 5.8 FBN12/45 A4-145
8 70 100 113 1.9 FBN10/50 A4-125
100 10 70 100 113 3.1 FBN12/45 A4-145
b 12 100 130 113 4.5 FBN12/45 A4-145
t 12 100 130 133 3.7 FBN12/45 A4-145
120 15 120 150 133 5.7 FBN12/45 A4-145
140 15 120 150 153 4.9 FBN12/45 A4-145

References
CFA/S Standard corbel angle
CFA/SC Corbel with angle leg inclined 15°
CFA/SD Corbel angle with dowels
CFA/SL Corbel angle with lip

CFA/S CFA/SD

17
Masonry Support, Windposts & Lintels

Shim
Adjustment of
MDC/S Bracket

MDC/S

ANCON MDC/S STONEWORK Details for Specification and Ordering


SUPPORTS Ancon Stonework Supports are generally
Ancon MDC/S Stonework Supports are based designed to suit specific contracts. Ancon
on the MDC masonry support system. The technical staff will be pleased to discuss the
bracket height and depth are varied to suit the most appropriate support system. Standard
cavity size and the loadings. The dimensions stonework supports may however be specified
of the angle are selected to suit the stonework as follows:-
to be supported. MDC / type / cavity / stone width / load
e.g. MDC / SD / 50 / 75 / 4
Design Variations
The MDC/S Stonework Support can be Ancon will design individual MDC/SD supports
supplied in a variety of configurations to suit with dowels to suit 75mm thick stone with a
the particular application. 50mm cavity behind. Each bracket will support
Ancon MDC/SD has a dowel to restrain the a load of 4kN.
base of each stone, MDC/SC has the bottom References
leg of the angle inclined at 15˚ to provide MDC/S Standard MDC Stonework Bracket
restraint where the support has to be MDC/SC Bracket with angle leg inclined 15˚
positioned above the base of the stone. Individual MDC/SD Stonework Support
MDC/SD Bracket with dowels Bracket
Adjustment MDC/SL Bracket with lip
The serrated and slotted face of the MDC/S
bracket allows for vertical adjustment. Cast-in
channel will provide horizontal adjustment, but
because fixing positions can be difficult to
predetermine, expansion bolts are often used.
Shims can be included between the bracket
and the frame up to a maximum thickness of
the outside diameter of the fixing bolt, or
16mm, whichever is less.

18
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ANCON SSB SUPPORT BRACKETS


The Ancon SSB Bracket supports and
restrains stonework with a facing thickness of
between 25mm and 40mm. They can be
positioned in either the vertical or the
horizontal joints and allow adjustment without
the need for shims.
Setting Out
Ancon can provide drawings showing the
location of stonework supports. Supports will
be referenced and scheduled. All details will be
submitted for approval before manufacture.
SSB Stonework
Support Bracket

Ancon SSB Support Brackets


Facing Cavity Adjustment Dead Wind Fixing Fixing
Thickness Size +/- Load Load Height Load
Reference (mm) (mm) (mm) (N) (N) (mm) (N)
25
SSB-1 30 50 10 450 400 107 736
40
25
SSB-1a 30 60 10 450 400 107 779
40
25
SSB-2 30 60 10 850 750 132 1330
40
25
SSB-2a 30 75 10 850 750 132 1426
40
25
SSB-2c 30 100 10 700 600 132 1289
40 SSB Stonework Support Bracket

ANCON ASB BRACKET


The ASB is an adjustable bracket for the
support of thin stone and rain-screen cladding.
It offers exceptional capacity for adjustment
without cutting on-site, allowing rapid and
accurate installation of stone panels. Vertical
adjustment in 1mm increments is provided by
the slot in the bracket and the use of shims
between the two components of the bracket.
These shims are supplied as standard.
Very large cavities of up to 270mm are easily
accommodated. The standard ±20mm
horizontal adjustment can be increased to
±25mm with the use of optional shims.
ASB Bracket with Adjustable ASB Bracket with Adjustable
Each bracket can support up to 250kg, and is Support Fully Extended Support Fully Retracted
designed for stone up to 50mm thickness.

19
Masonry Support, Windposts & Lintels

LINTELS Corrosion Resistance Structural Performance


Ancon Building Products manufactures a Ancon Lintels are manufactured from The safe working loads are derived by
complete range of galvanised and stainless galvanised or Austenitic stainless steel. calculation and supported by tests to establish
steel lintels. their validity in accordance with the provisions
Thermal Performance
The Housing and Unilintel ranges are designed of BS 5977 : Part 2 : 1983.
The thermal transmittance, i.e. ‘U’ value, of
to suit the loading conditions found in the any wall construction depends on the thermal
majority of residential and commercial buildings. characteristics of the individual components
Ancon’s comprehensive standard range being used. The design of both the Housing
consists of: Lintel and Unilintel is such that it allows for
continuity of construction down to window
• Housing Lintels
head level.
• Unilintels
• Channel Lintels Housing Lintels can be supplied insulated with
• Solid Wall Lintels CFC-free, high density polystyrene
• Single Leaf Lintels manufactured in accordance with BS 3837 :
Bespoke lintels can also be manufactured Part 1 : 1986 to be CFC-free with an ozone
to suit heavy duty situations, special shapes depletion potential of zero.
and wall constructions not covered by our
standard range.

Housing Lintel

20
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Unilintel

Load Ratios Although the lintels have a drip edge on the


The safe working loads for Housing Lintels and external flange to shed moisture, good
Unilintels in the tables on page 22 are for practice should be followed at the junction of
situations where the total distributed load on the the window head and lintel by sealing with a
lintel is shared between the inner and outer suitable mastic, thereby ensuring that driving
leaves in ratios of between 1:1 and 3:1 rain does not penetrate.
respectively. For other load ratios, point loads or
Weep vents are generally required above lintels
lintels carrying concrete floors, please contact
at a maximum of 480mm centres. Each
Ancon's Technical Services Team.
opening should have at least two weep holes
Installation and stop ends are required to prevent
The lintel should be firmly bedded in mortar moisture penetration.
with at least 150mm end bearing onto a full
Long spanning lintels and all single leaf lintels
brick/block. Please consult Ancon when using
will require propping during installation to limit
limited bearing. The front and back of the lintel
deflections.
must be level before proceeding and a
separate dpc incorporated if required. Technical Assistance
Ancon’s Technical Services Team is available to
When installing Housing Lintels and Unilintels
advise on specification, design, installation and
the inner and outer leaves should be raised
structural loading conditions.
together to avoid twisting the lintel; blocks
should continue for the full length of the inner
flange. Masonry should have a maximum
overhang of 30mm and blockwork should be
built as close as possible to the upstand. Point
loads should be applied at least 150mm above
lintel flanges.

21
Masonry Support, Windposts & Lintels

Housing Lintels
These are suitable for most domestic,
small commercial developments and framed
structures. They are supplied complete with
insulation and metal lathing to provide a plaster key.

Inner Wall Nom.


Cavity Leaf Widths Height Gauge Length SWL
(mm) (mm) (mm) Ref. (mm) (mm) (mm) (kN)
SH221 150 2.0 750-2100 20
SH321 150 3.0 750-1650 33
1800-2550 24
50-74 100-124 250-285 2700-3000 20
SH331 200 3.0 750-2550 50
2700-3300 35 100 42 95
3450-3900 30
125
SH221E 150 2.5 750-2550 20
SH321E 150 3.0 750-1650 30
1800-2550 20 50-74mm Cavity
50-74 125-150 275-310 2700-3000 18
SH331E 200 3.0 750-2550 40
2700-3300 30
3450-3900 25

Unilintels
Unilintels are designed for the heavy duty loading
conditions often found in commercial
developments and have the top flange built into
the inner leaf. They are complete with metal
lathing to provide a plaster key. Insulation can be
supplied as an optional extra.

Inner Wall Nom.


Cavity Leaf Widths Height Gauge Length SWL
(mm) (mm) (mm) Ref. (mm) (mm) (mm) (kN)
SU221 157 2.5/2.0 750-2100 30
2250-2700 25
SU321 157 3.0/2.0 750-2100 38 100 42 95
2250-2700 31 125
SU231 200 2.5/2.0 750-2100 50
50-74 100-124 250-285 2250-2700 48
50-74mm Cavity
SU331 200 3.0/2.0 2550-3150 48
3300-3900 36
SU431 200 4.0/4.0 3000-3900 58
SU531 200 5.0/5.0 3000-3900 65
SU221E 157 2.5/2.0 750-2100 30
2250-2700 25
SU321E 157 3.0/2.0 750-2100 38
2250-2700 31
SU231E 200 2.5/2.0 750-2100 50
50-74 125-150 275-310
2250-2700 48
SU331E 200 3.0/2.0 2550-3150 48
3300-3900 36
SU431E 200 4.0/4.0 3000-3900 58
SU531E 200 5.0/5.0 3000-3900 65

22
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Single Leaf Lintels/Angle Lintels


These lintels carry a single leaf, usually the
external leaf, of a cavity wall. The lintel can be
supplied with lips to either leg if required.

Outer
Leaf Height Gauge Ixx Zxx Length SWL Height
(mm) Ref. (mm) (mm) (cm4) (cm3) (mm) (kN) see table
SL31 95 3 50.7 7.2 750-1800 4
SL41 95 4 66.5 9.5 750-2400 6
SL32 150 3 175.4 17.1 750-2400 8
SL42 150 4 231.2 22.6 750-2400 12
95-120
2550-3300 10
SL33 200 3 379.7 29.1 750-2400 15
2550-3300 12
SL43 200 4 502.5 38.6 750-2400 20
2550-3300 14
SL53 200 5 622.3 48.0 750-1800 30 95
1950-3300 26
Single Leaf Lintel

Channel Lintels
Designed to fit solid walls up to 225mm wide,
the Channel Lintel can be supplied with
welded metal lathing on any side to provide a
plaster key.
Width 100mm
Nom. Height
Height Gauge Ixx Zxx Length SWL see table
Ref. (mm) (mm) (cm4) (cm3) (mm) (kN)
SC322 170 3.0 328.4 37.3 750-1500 20
SC422 170 4.0 437.8 49.7 1650-2100 20
SC522 170 5.0 547.3 62.2 2250-3000 20 110
SC332 255 3.0 837.7 65.4 750-1500 20 Channel Lintel
SC432 255 4.0 1117.0 87.2 1650-2100 30
SC532 255 5.0 1396.2 109.1 2250-3000 40
Note: Channel Lintels
These lintels have been tested using composite action with surrounding masonry to BS 5628, and should be suitably
restrained during construction.

Solid Wall Lintels


For use with solid walls, the Standard Duty has a
top flange built into the brickwork. The Light Height
Duty version is suitable for spans up to 2700mm. see table

Width 200mm (Light Duty)


Nom.
Height Gauge Ixx Zxx Length SWL
Ref. (mm) (mm) (cm4) (cm3) (mm) kN) 220
SS312 75 3.0 57.3 9.7 750 12
900-1500 10 Light Duty Solid Wall Lintel
SS422 150 4.0 371.3 35.4 1650 15
1800-1950 14
2100-2700 13

Width 200mm (Standard Duty)


Nom.
Height Gauge Ixx Zxx Length SWL
Ref. (mm) (mm) (cm4) (cm3) (mm) kN) Height
see table
SS321 170 3.0 503.6 58.7 750-1800 40
1950-2700 30
SS331 255 3.0 1581.2 125.9 750-1800 60
1950-2700 50
2850-3600 40
SS431 255 4.0 2108.3 167.8 750-3900 55

100 95

Standard Duty Solid Wall Lintel

23
Masonry Support, Windposts & Lintels

Custom Lintels Special cranked, bay, corner and cantilevered


In order to meet the requirements of today’s corners are available in addition to the following
challenging industry, Ancon Building Products arch shapes:
can design and manufacture special stainless
steel lintels for applications where standard
• Segmental arch

lintels are unsuitable.


• Semi-circular arch
• Apex arch
Solutions can be supplied for complex features • Gothic arch
such as corbels and other architectural details. • Flat top arch
• Double arch
• Arched on plan
Ancon’s Technical Services Team will offer
advice on the most appropriate lintel or
alternative method of supporting masonry.
The following information will aid the design
of a custom lintel and if available should be
supplied with your enquiry.

• Wall construction: outer leaf, inner leaf and


cavity size.
Corner
• Clear span of opening.
• Bearings available (if less than 225mm).
• Radius or rise of arch and angles for apex/
cranked and corner lintels.

Apex arch

Semi-circular arch

24
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WINDPOSTS Ancon WP2 Windposts


The Ancon WP2 is an angle section windpost.
Design Considerations
One leg of the angle is built into the blockwork,
Large panels of masonry or panels with
and the blockwork tied through the leg of the
openings can often be difficult to justify
windpost to minimise any possible movement
structurally. The traditional solutions have been
or cracking of internal finishes. If a vertical
to either increase the thickness of the wall or
movement joint is required in place of a
introduce an additional column. Ancon
tied joint, ties with a plain end on one side
Windposts fit within the wall allowing the
can be supplied.
existing thickness to be maintained.

Typical Layout of Windposts and Parapet


Posts on an Elevation of Brickwork
WP2 Windpost with SDN and SNS Ties in
Cavity Wall

WP2 Windpost at Vertical Movement Joint


in the Inner Leaf of Blockwork with PNS
Ties Across the Post

WP2 Windpost with SNS Tie and AMD Wall


Ties Each Side of the Post

Ancon WP4 Windposts


Ancon WP4 Windposts are generally used in
internal blockwork walls that have a 'fair faced'
finish to both sides and where the windposts
cannot protrude beyond either face.
Sometimes referred to as 'spine' posts they
are flat plates designed to fit within the wall.
Although the depth of a WP4 post is limited by
the width of the masonry (ideally 20mm less
than the wall width) the thickness of the post
can vary to increase its load capacity.
Blockwork is tied through the post. Debonded
ties can be used if the post is positioned at a
movement joint.

WP4 Windpost with SNS Tie in Single Skin


Blockwork

WP2 Fixed to Concrete Structure

25
Masonry Support, Windposts & Lintels

Windpost Design
Details for Specification and Ordering
Ancon Windposts are designed to span
The following clause can be adapted for
vertically between floors to provide lateral
your bill of quantities to aid the
support for panels of brickwork. The
specification of Ancon Windposts and
windposts will usually be restrained by the
Parapet Posts.
brickwork and designed as ‘simply supported
beams’. Ancon Windposts WP2 130 x 70 x 6 in
grade 304 stainless steel, overall length
Deflection under wind load will often limit the
2750mm complete with all ties and end
maximum loading. Windposts can be designed
connections. Fixed with Ancon FBN12/15
as ‘propped cantilevers’ to limit deflection, this
A4-115 Expansion Bolts.
however will require a much larger base
connection which in many cases may be Ancon Windposts are designed and
difficult to accommodate. manufactured to suit each individual
WP2 Windposts
project. Sufficient time should be allowed
Connections to the frame are designed to permit will usually have
Ties at 255mm for the design, approval and
adjustment during installation. Serrated surfaces Vertical Centres
manufacturing process when placing
will be provided where adjustment is in the
orders for windposts.
direction of the load. The top connection allows
for shrinkage or vertical movement of the frame
to take place. The type of fixing will depend on
the nature of the frame. Expansion bolts are
normally supplied for concrete frames and set
screws will be supplied for steel frames. The
200mm
table on page 29 includes part of the Ancon
range of windposts. For further information or
advice on specific applications, please contact
Ancon's Technical Services Team.

WP2 Windpost Fixed to Top


and Soffit of Concrete

Parapet and Spandrel Posts


Ancon Parapet and Spandrel Posts are
restrained by the brickwork and designed as
‘cantilevers’. The base connection will need to
be sufficient to resist the ‘bending moment’
and may in some cases be difficult to
accommodate within the floor construction.
The height of these posts is unlikely to be 255mm
more than 1.6 metres. The table on page 29
includes part of the Ancon range of parapet 200mm
and spandrel posts. For further information or 255mm
advice on specific applications, please contact
Ancon's Technical Services Team. 255mm

WP2 Parapet Post Fixed to Top WP2 Spandrel Post Fixed to


and Face of Concrete Top and Face of Concrete, with
Horizontal Rail at the Top of
the Post

26
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Fixings for Windposts and Parapet Posts


Connections to the frame can be made in a
variety of ways and will depend on the type
of post, structure and fixing being used.
Typical examples of connections are shown.
For more specific details please consult
Ancon's Technical Services Team.

Top Connection of a WP2 Windpost to the Top Connection of a WP2 Windpost to the
Soffit of the Concrete Underside of a Steel Beam

Top Connection of a WP2 Windpost to the Base Connection of a WP2 Windpost


Underside of a Timber Wall Plate to the Top of a Concrete Slab

Top Connection of a WP2


Windpost to the Top of a
Timber Wall Plate

Base Connection of a WP2 Parapet Post to


the Top and Face of a Concrete Slab

27
Masonry Support, Windposts & Lintels

Wall Ties
A range of ties is available to suit Ancon
Windposts. SDN Ties are used to the outer
leaf and SPN Ties to the inner leaf. SNS Ties
are used across the posts in the inner SPN
blockwork and can be supplied with a
debonding sleeve for use where there is a
vertical movement joint. SDN

SNS

190mm

WP2 Windpost Bolted to the


Top of a Concrete Floor Slab

Connections
The choice of fixing and its position in the
structure should be considered when the
windpost or parapet post has been selected. 35mm

This is particularly important when the post is


to be fixed to concrete. Designed
to suit
The bolt in the slotted connection at the
top should be positioned so that vertical
movement of the frame can take place.
The details shown are typical. Please
contact Ancon's Technical Services Team
for more information.
Designed
to suit

WP2 Windpost Bolted to a Steel Beam at the Top and Fixed to Concrete at the Base

Designed to suit
WP2 Parapet Post Fixed using Expansion
Bolts into the Concrete

28
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Properties and Performance


Loads for Windposts
Ancon Windposts are designed as ‘simply
supported beams’ with a maximum stress of
181MPa and a maximum deflection of
span/360. a a
Ancon Parapet and Spandrel Posts are
designed with a maximum stress of 181MPa t
and a maximum deflection of height/180.

The tables below include examples only. b


t
Please contact Ancon for other applications. WP2 WP4

Properties and Performance of WP2 Windposts


Size Ixx Zxx TOTAL Unfactored Load (kN) per Post (uniformly distributed)
axbxt cm4 cm3 2.5m 3.0m 3.5m 4.0m 4.5m 5.0m 5.5m 6.0m
125 x 70 x 4 125.9 15.2 8.6 6.0 4.4 3.4 2.7 2.1 1.8 1.5
140 x 70 x 4 171.1 18.8 10.9 8.1 6.0 4.6 3.6 2.9 2.4 2.0
130 x 70 x 6 202.1 24.0 13.8 9.6 7.0 5.4 4.3 3.4 2.9 2.4
155 x 70 x 4 225.3 22.7 13.2 10.7 7.8 6.0 4.7 3.8 3.2 2.7
170 x 70 x 4 289.2 27.0 15.6 13.0 10.1 7.7 6.1 4.9 4.1 3.4
150 x 70 x 6 298.5 31.4 16.7 14.1 10.4 8.0 6.3 5.1 4.2 3.5
WP2
160 x 70 x 6 355.8 35.4 16.7 16.9 12.4 9.5 7.5 6.1 5.0 4.2
185 x 70 x 4 363.5 31.5 16.7 15.2 12.7 9.7 7.7 6.2 5.1 4.3
150 x 80 x 8 406.6 42.2 16.7 19.3 14.2 10.8 8.6 6.9 5.7 4.8
185 x 70 x 5 448.8 39.1 16.7 18.9 15.6 12.0 9.5 7.7 6.3 5.3
160 x 80 x 8 485.1 47.7 16.7 20.0 16.9 12.9 10.2 8.3 6.8 5.7
200 x 70 x 5 554.5 45.2 16.7 20.0 18.7 14.8 11.7 9.5 7.8 6.6
Note: Figures in bold indicate that these posts require ties to the outer leaf at 255mm centres. Ties to the inner leaf will always be at 200mm centres.

Properties and Performance of WP2 Parapet Posts


Size Ixx Zxx TOTAL Unfactored Load (kN) per Post (uniformly distributed)
axbxt cm4 cm3 0.8m 1.0m 1.2m 1.4m 1.6m 1.8m 2.0m
125 x 70 x 4 125.9 15.2 5.3 5.5 4.6 4.0 3.5 3.1 2.8
140 x 70 x 4 171.1 18.8 5.3 6.7 5.7 4.9 4.3 3.8 3.4
130 x 70 x 6 202.1 24.0 5.3 6.7 7.3 6.2 5.5 4.8 4.4
155 x 70 x 4 225.3 22.7 5.3 6.7 6.9 5.9 5.2 4.6 4.1
170 x 70 x 4 289.2 27.0 5.3 6.7 8.0 7.0 6.1 5.4 4.9
150 x 70 x 6 298.5 31.4 5.3 6.7 8.0 8.1 7.1 6.3 5.7
WP2
160 x 70 x 6 355.8 35.4 5.3 6.7 8.0 9.2 8.0 7.1 6.4
185 x 70 x 4 363.5 31.5 5.3 6.7 8.0 8.2 7.2 6.4 5.7
150 x 80 x 8 406.6 42.2 5.3 6.7 8.0 9.3 9.6 8.5 7.7
185 x 70 x 5 448.8 39.1 5.3 6.7 8.0 9.3 8.9 7.9 7.1
160 x 80 x 8 485.1 47.7 5.3 6.7 8.0 9.3 10.8 9.6 8.6
200 x 70 x 5 554.5 45.2 5.3 6.7 8.0 9.3 10.2 9.1 8.2
Note: Figures in bold indicate that these posts require ties to the outer leaf at 255mm centres. Ties to the inner leaf will always be at 200mm centres.

Properties and Performance of WP2 Parapet Posts


Size Ixx Zxx Maximum Unfactored Point Load at Top of Parapet Post (kN)
axbxt cm4 cm3 0.8m 1.0m 1.2m 1.4m 1.6m 1.8m 2.0m
125 x 70 x 4 125.9 15.2 2.8 2.2 1.8 1.6 1.4 1.2 1.1
140 x 70 x 4 171.1 18.8 3.4 2.7 2.3 2.0 1.7 1.5 1.4
130 x 70 x 6 202.1 24.0 4.4 3.5 2.9 2.5 2.2 1.9 1.7
155 x 70 x 4 225.3 22.7 4.1 3.3 2.8 2.4 2.1 1.8 1.7
170 x 70 x 4 289.2 27.0 4.9 3.9 3.3 2.8 2.4 2.2 2.0
150 x 70 x 6 298.5 31.4 5.7 4.6 3.8 3.3 2.9 2.5 2.3
WP2
160 x 70 x 6 355.8 35.4 6.4 5.1 4.3 3.7 3.2 2.9 2.6
185 x 70 x 4 363.5 31.5 5.7 4.6 3.8 3.3 2.9 2.5 2.3
150 x 80 x 8 406.6 42.2 7.7 6.1 5.1 4.4 3.8 3.4 3.1
185 x 70 x 5 448.8 39.1 7.1 5.7 4.7 4.1 3.6 3.2 2.8
160 x 80 x 8 485.1 47.7 8.6 6.9 5.8 4.9 4.3 3.8 3.5
200 x 70 x 5 554.5 45.2 8.2 6.6 5.5 4.7 4.1 3.6 3.3
Note: Figures in bold indicate that these posts require ties to the outer leaf at 255mm centres. Ties to the inner leaf will always be at 200mm centres.

Properties and Performance of WP4 Windposts


Size Ixx Zxx TOTAL Unfactored Load (kN) per Post (uniformly distributed)
axt cm4 cm3 2.5m 3.0m 3.5m 4.0m 4.5m 5.0m 5.5m 6.0m
90 x 8 48.6 10.8 3.3 2.3 1.7 - - - - -
100 x 8 66.6 13.3 4.6 3.2 2.3 1.8 1.4 - - -
WP4
110 x 8 88.7 16.1 6.1 4.2 3.1 2.4 1.9 1.5 - -
120 x 8 115.2 19.2 7.9 5.5 4.0 3.1 2.4 2.0 1.6 1.4

29
Masonry Support, Windposts & Lintels

CHANNEL AND BOLT FIXINGS


These tables include a selection of Ancon
fixings. For complete information please refer
to Ancon’s Channel and Bolt Fixings brochure.

Cast-in Channels
Bolt Max T-Bolt SWL SWL Fixture Preferred Edge Min. Bolt Bolt
Size Shims Length Tension Shear Hole Dia. Lengths Distance Spacing Torque
Channel Reference (mm) (mm) (mm) (kN) (kN) (mm) (mm) (mm) (mm) (Nm)
28/15 M10 10 30, 50 4.3 4.3 11 3,000 50 200 20
38/17 M12 12 40, 50 7.0 8.0 13 3,000 75 200 30
30/20 M12 12 40, 50 7.5 8.0 13 3,000 75 200 50
40/25 M16 16 40, 50 8.0 10.0 17 3,000 100 200 70
49/30 M16 16 50, 80 12 14 17 3,000 150 200 70
54/33 M20 20 75 23 23 22 3,000 160 200 120
AnconLock 41/27 M16 16 50 11.3 6.0 17 100 100 200 70
Note: Shear loads for AnconLock 41/27 are in the direction of the channel, all other shear loads are at right angles to the channel

Single Expansion Bolts


Thread Max Overall Fixing SWL SWL Concrete Fixture Min. Edge Min. Bolt Bolt
Size Shims Length Thickness Tension Shear Hole Dia. Hole Dia. Embedment Distance Spacing Torque
Bolt Reference (mm) (mm) (mm) (mm) (kN) (kN) (mm)` (mm) (mm) (mm) (mm) (Nm)
FBN10/15 A4-90 M10 10 90 15 5.8 7.5 10 11 50 75 150 30
FBN10/15 A4-90 M10 10 90 15 5.0 6.5 10 11 50 65 150 30
FBN10/50 A4-125 M10 10 125 50 5.8 7.5 10 11 50 75 150 30
FBN10/50 A4-125 M10 10 125 50 5.0 6.5 10 11 50 65 150 30
FBN12/15 A4-115 M12 12 115 15 10.9 12.9 12 13 70 105 210 50
FBN12/15 A4-115 M12 12 115 15 9.3 11.0 12 13 70 90 210 50
FBN12/45 A4-145 M12 12 145 45 10.9 12.9 12 13 70 105 210 50
FBN12/45 A4-145 M12 12 145 45 9.3 11.0 12 13 70 90 210 50
FBN16/25 A4-145 M16 16 145 25 13.4 16.9 16 17 84 125 250 100
FBN16/25 A4-145 M16 16 145 25 11.1 14.0 16 17 84 105 250 100
FBN16/50 A4-169 M16 16 169 50 13.4 16.9 16 17 84 125 250 100
FBN16/50 A4-169 M16 16 169 50 11.1 14.0 16 17 84 105 250 100

Capsule Anchors
Thread Max. Overall Fixing SWL SWL Concrete Fixture Min. Edge Min. Bolt Bolt
Size Shims Length Thickness Tension Shear Hole Dia. Hole Dia. Embedment Distance Spacing Torque
Bolt Reference (mm) (mm) (mm) (mm) (kN) (kN) (mm) (mm) (mm) (mm) (mm) (Nm)
CA10/20-130 M10 10 130 20 7.6 9.3 12 11 90 90 180 20
CA10/20-130 M10 10 130 20 4.1 5.1 12 11 90 50 180 20
CA12/25-160 M12 12 160 25 11.3 13.6 14 13 110 110 220 40
CA12/25-160 M12 12 160 25 6.1 7.3 14 13 110 60 220 40
CA16/35-190 M16 16 190 35 15.4 25.2 18 17 125 125 250 80
CA16/35-190 M16 16 190 35 8.0 13.1 18 17 125 65 250 80

Resin Anchors
Thread Max. Overall Fixing SWL SWL Concrete Fixture Min. Edge Min. Bolt Bolt
Size Shims Length Thickness Tension Shear Hole Dia. Hole Dia. Embedment Distance Spacing Torque
Bolt Reference (mm) (mm) (mm) (mm) (kN) (kN) (mm) (mm) (mm) (mm) (mm) (Nm)
RA10/20-130 M10 10 130 20 6.3 5.2 12-14 11 90 110 220 20
RA10/20-130 M10 10 130 20 2.5 2.1 12-14 11 90 45 220 20
RA12/25-160 M12 12 160 25 8.6 7.2 14-16 13 110 130 260 40
RA12/25-160 M12 12 160 25 3.6 3.0 14-16 13 110 55 260 40
RA16/35-190 M16 16 260 35 12.0 10.6 18-20 17 125 165 330 80
RA16/35-190 M16 16 260 35 4.6 4.1 18-20 17 125 65 330 80

Ancon Steelgrip™
Thread Max. Overall Fixing SWL SWL Steelwork Fixture Bolt
Size Shims Length Thickness Tension Shear Hole Dia. Hole Dia. Torque
Bolt Reference (mm) (mm) (mm) (mm) (kN) (kN) (mm) (mm) (Nm)
Ancon Steelgrip M12 16 70 28 15.0 10.0 20 20 80
Note: Steelgrip should only be used with Ancon Systems

Set Screws for Steel Frames


Area at
Nominal Size Max. Area of Root of SWL SWL Property Fixture Bolt
of Bolt Shims Shank Thread Tension Shear Class Hole Dia. Torque
(mm) (mm) (mm2) (mm2) (kN) (kN) (mm) (Nm)
M10 10 78 58 17.4 12.0 70 11 27
M12 12 113 84 25.2 17.4 70 13 48
M16 16 201 157 47.1 32.5 70 17 120

30
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SELECTED FIXINGS OTHER ANCON PRODUCTS


Wall Ties and Restraint Fixings
In addition to standard cavity and veneer wall
ties, Ancon manufactures ties in a variety of
lengths and types for restraining brickwork,
blockwork and stonework. These ties can be
fixed to concrete and structural steelwork, as
well as any type of masonry.

Tension Systems
Cast-in Channel and T-Head Bolt Tie bars are increasingly being used in
structures and buildings as an architectural as
well as a structural element. Ancon Tension
Systems comprise a range of components
which can be supplied in carbon steel or
stainless steel in a variety of sizes and finishes.
A variety of assemblies can be created from
simple tie bars to complex bracing systems
involving several bars joined at one point.

Single Expansion Bolt Shear Load Connectors


Ancon DSD and ESD Shear Load Connectors
are used to transfer shear across expansion
and contraction joints in concrete. They are
more effective at transferring load and allowing
movement to take place than standard
dowels, and can be used to eliminate double
columns at structural movement joints in
buildings. The two-part construction of these
dowel systems ensures alignment, vital where
movement is required. The Ancon DSDQ
features a rectangular box section to allow
lateral movement in addition to longitudinal
movement.

Reinforcing Bar Couplers


The use of reinforcing bar couplers can
Capsule Anchor
provide significant advantages over lapped
joints. Design and construction of the concrete
can be simplified and the amount of
reinforcement reduced. The Ancon range
includes parallel threaded and mechanically
bolted couplers.

Flooring and Formed Sections


Ancon’s Stainless Steel Floorplate and Open
Ancon Steelgrip Grid Flooring are ideal for environments where
corrosion resistance, hygiene, durability, slip
resistance, or low maintenance are essential.
Cold Formed Sections can be offered with a
range of ancillary operations such as
punching, curving and profiling. Special
stainless steel fabrications can be produced
to customers’ requirements.
Set Screw

31
Ancon Building Products Ancon Building Products Ancon Building Products
114 Kurrajong Avenue 567 Somerville Road 240 Lavarack Avenue
Mount Druitt Sunshine Eagle Farm
Sydney Melbourne Brisbane
NSW 2770 Vic 3020 Qld 4009
Australia Australia Australia
Tel: +61 (0) 2 9675 1000 Tel: +61 (0) 3 9311 3786 Tel: +61 (0) 7 3621 1007
Fax: +61 (0) 2 9675 3390 Fax: +61 (0) 3 9311 3798 Fax: +61 (0) 7 3621 1021
Email: pac.ancon@anconbp.com.au
Visit: www.anconbp.com.au

Ancon Building Products Ancon Building Products GesmbH


President Way, President Park Gerspergasse 9/3 Top 1
Sheffield S4 7UR A-1210 Vienna
United Kingdom Austria
Tel: +44 (0) 114 275 5224 Tel: +43 (0) 1 259 58 62-0
Fax: +44 (0) 114 276 8543 Fax: +43 (0) 1 259 58 62-40
Email: info@ancon.co.uk Email: info@ancon.at
Visit: www.ancon.co.uk Visit: www.ancon.at

Ancon Building Products GmbH Ancon (Middle East) FZE


Bartholomäusstrasse 26 PO Box 17225
90489 Nuremberg Jebel Ali
Germany Dubai
Tel: 0800 262 6627 United Arab Emirates
Fax: 0800 262 6628 Tel: +971 (0) 4 883 4346
Email: info@anconbp.de Fax: +971 (0) 4 883 4347
Visit: www.anconbp.de Email: anconccl@emirates.net.ae

Ancon (Schweiz) AG
Gewerbezone Widalmi 10
3216 Ried bei Kerzers
Switzerland
Tel: +41 (0) 31 750 3030
Fax: +41 (0) 31 750 3033
Email: info@ancon.ch
Visit: www.ancon.ch

The construction applications and details provided in


These products are available from: this literature are indicative only. In every case, project
working details should be entrusted to appropriately
qualified and experienced persons.
Whilst every care has been exercised in the preparation
of this document to ensure that any advice,
recommendations or information is accurate, no liability
or responsibility of any kind is accepted in respect of
Ancon Building Products.
With a policy of continuous product development
Ancon Building Products reserves the right to modify
product design and specification without due notice.
© Ancon Building Products 2005

BS EN ISO 9001 : 2000


FM12226

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