(Sa) dyed aalgyiatl lpn garg as, ‘ou Dhabi Company for Onshore Oi Operation (ADCO) Project No. 14333 EPC FOR ASAB FFD PROJECT Document No, 14,99.90.8924 Procedure For Painting And Coating [epee = OO we Kh ee 3) wont Ha cay HA TesedlorSontvetin | esosant wa me ta uve or Anroe =| asso Ha we Ha Ieee Apres | wroanie HA mo Inui Aro 3 | osasane mA a Ha Inne Conant A | aatane A 1 ie Tesed or Conan ev. are | omcanaror | —aeweweo | —aponoven DESORPTION P.O. No suteamo4208 TEM: MOL + 608 MESI WORKS (ORIGINATOR: TEKFEN JOBNe. F198 TEKFEN Doc. NA Wes Code: [ContactNo: 7118 0vECIO7I4 Ne. 00 DOC Ne: 1490600024 PROJ.No:Pi4s33___| Page taf 31/ASAB Ful Feld Dovolopment Project EPC ADCO Contract No. 7118.016¢10714 ADCO Project Document Review No: APDRC-CD-SB-7118.01-5220 ‘ADCO POR No. APORC-CD-SB-711801-5220 | Dato | 11-Sep2012 PIL Transmittal No. CTACD-$6-711801-6840 | Date | 05-Sep2012 ‘Addressed T om-PiL Copy To: PA /EM/TGM / PMO TIL PMT-See Discipline ‘CONSTRUCTION 118) Dos. Appraved: Work to proceed +. Docu for ADCO appeova 1b) Dos. With Comments: Work nto proceed, tobe resubmit 2.) No comments, [2 Docu, fr ADCO comments | | 26) Wit Comments, work o proceed subject to neorpeaton of eomments, 2.6) Wh Majo Comments, work NOT fo proceed ala]a]alry =| [3 Dozum. fr ADCO Intermaton | T | 3a) Excoptonal comment tobe incorporate by Conactr Suib: CTA-GD-SB-7118.01-8840 PROCEDURE FOR PAINTING AND COATING (14.0950.8924Rou.6)-TEKEEN ‘APPROVED. Sa Name: SamirSaber PR WO. 5220 Paget= ‘Dac Wo: And Tle Teferance No and Date? raso90.8526 1293-98-1E62277- / Dated Aug 2012 PROCEDURE FOR PAINTING AND COATING keno | secon | susiect |__piyaococonsmenrs | _TEKFEN RESPONSE nesta |Partevtem et TD 205M | erage 1 Page no. | PANSISE™ | descriptions notin complance Li) ‘wth he appro TO 10. DOCUMENT TILE Project Noo PHAGES Procedure For Painting And | DOC. NO. *4.88.90.6928 Coating REV.6 [DATE 051097012 = PAGE 2 OF 31INDEX 4.0 SCOPE 20. PURPOSE 30. REFERENCE 40. TECHNICAL SPECIFICATIONS, CODES AND STANDARDS 50. DEFINITIONS 6.0. RESPONSIBILITY 7.0 PROCEDURE 8.0 QUALITY CONTROL PROCEDURE 9.0. HEALTH, SAFETY AND ENVIRONMENT 40.0 PRE BLAST CLEANING 41.0. SURFACE PREPARATION 420. PREPARATION FOR PAINTING 13.0. COATING PROCEDURE 440. AFTER PAINTING 450. INSPECTION 16.0 PAINT STORAGE 47.0 DOCUMENTATION 48.0 ATTACHMENTS DOCUMENT TITLE: Project No: PIA3S3 DOG. NO. 14:90.80.6628 Procedure For Painting And REV.6 [DATE 05/090 Coating se PAGE 3 OF 311.0SCOPE ‘The Scope of this procedure isto define the methodology for surface preperation and painting of piping and storage tanks work at the site. This procedure covers the requirements governing the Selection, application, inspection and touch up of the coating system to be appied on Metalic Structures, Piping, Pipe Support, Equipments and Tanks. 2.0PURPOSE ‘The purpose ofthis procedure isto highlight the general measures & precautions required during the activity of surface preparation and painting of Metallic Structures, Piping, Pipe Supgort, Equipments and Storage Tanks. This procedure to ensure all information, materials, tools, equipment, manpower & supervision are available for execution of work. n parboular that work steps are analyzed anc all safety measures are taken into ensure that work can be executed in safe S.0REFERENCE 14.90.37.1705 Rev.2 Specification for Coating Metalic Stucture, Piping and Equipment 30.48.0031 Painting specification 40 TTP 44, 87.8904 ITP for Painting and Coating TECHNICAL SPECIFICATIONS, CODES AND STANDARDS 1S0 8501-1 to 3 Visual Assessment of surface cleantiness ISO 8502-2 Preparation of substrates ISO 8503 Par § Replica tape method forthe deformation for surface profile 180 8502-3 to 6/9 Tess for the Assessment of surface cleanliness. ISO 19840 Measurement of and acceptance criteria for the thickness of dry film on rough surfaces. 6. 180 4624 Pull off test fr adhesion 7, 180 4828 Evaluation of degradation of paint coatings 8. 1SO 2409 Cross-cut Test 98, ASTM D5162 ~ Standard practice for discontinuity (holiday) testing of non conductive protective coating an metalic substrates, DOCUMENT TITLE: Project No: P1438 Procedure For Painting And | 20°. NO. 14.99.90 8924 REV.6 | DATE 05/08/2072 Coating Ss PAGE 4 OF 3110. NACE RPO287 Field measurement of surface profie of abrasive bast cleaned see! ‘surfaces using replica tape 11, ASTM A123 Hot Dip Galvanizing 12. ASTM D4268 Test Method for nccatng oll or water in air compressor 13/ASTM D4940 Test Method of conduct metic analysis of water soluble Tonic ‘contamination of blasting abrasives 14, RAL 1k farbenubericht 15, SSPC SP'11 Power Tool Clearing to Bare metal $8. SSPC SP 12 Surace preparation and cleaning of steel and other hard materials by high and utrahigh-pressure wate jetng ror to recoating. 17. ASTM E 337 Test or relative humidry By wet ane cry bul psychrometer. 18, DEP 30.48.00.31-Gen, Painting and Coating of New Equipment 49.14.90.37.1705 Rev.2, Specifestion for Costing of Metalic Structures, Piping and ‘Equipment, 5.0 DEFINITIONS TEKFEN -—_TEKFEN Construction, OFT = Day fm Thickness wet 2 WetFi Thickness: RH 2 Relate Humiiy RESPONSIBILITY ‘The Painting Supervisor coordinates with QA/GC inspector to release the completed Items for Biasting and painting, ‘QAIAC Inspector will check the complete items and review the relevant records ifthe requicemants of the cients spectiation are met. prior ta ialsing with the Project ‘Manager and te the con's represertatve. A joint inspection of QNQC inspector and clent's representative will be held, including the review of al related documents pertaining to speciication’s requirements prior tothe ‘approval of release for blasting and painting. ‘The painting Supervisor / Foreman shall monitor the paling progresswvely and coordinate t9 the QAIGC Inspector to check the subsequent coatings required by the specification. [A join inspection of AGC inspector and cients representative wil be caried out to check if the required paining specticatons are met prior to approve the painting accaplance cerifcate, DOCUMENT TITLE: Project No P1333 Procedure For Painting And | D0°:NO. 14 99.90.6928 Coating REV.8 [DATE 05/09/2012 Sey eS PAGE 5 OF 3170 PROCEDURE Lay-down Ares The surface preparation and paint application (primer, Intermediate and final coat) will be carried out t our allocated Ares, Painting area shall be covered by tarpaulin * Warning signs shall be displayed at all access points to area, where blasting and painting in progress. + If Pipe support is welded to pipe, then piping paint system shall be followed * Ifpipe support is not welded with pipe then painting system shall be as ‘per Specification 14,99.37.1705 Rev 2.Appendix 1; Table 1-1. + For tanks painting aystem shall be as per specication 14.89.37.1705 Rev.2. Appendix 1; Table 1-2 4, References to SSPC refer to Stee! Structure Painting Council 2 Machined and threaded surfaces shall be protected with a temporary ‘ust preventative or by protective tape. 3, Any deviation from Spec. shall be approved in writing from Clients representative. 4, The foreman or supervisor shall be acquainted with the requirements of this speciation shall have a copy of the specifications atthe jobsite at all times. 5. Coating specification requirements shall be complied with each coating system required for the works, and shall include relevant paint ‘manufacturers data sheets. ‘Surface preparation Pro-Blasting activity {Al surfaces shall be high pressure water washed before blasting to remove dust, dit and debris. Where necessary, stubbom deposits shall be removed by scrubbing with siff plastic brushes. The water wash shall be Continued tl all water soluble salts are removed from the surface. ‘Surface Contaminants oj, grease, hydrocarbons etc. shall be removed by & suitable detergent. DOCUMENT TITLE: Project No: 14333 Procedure For Painting And | 20C NO. 14.99.90.8924 REV.6 | DATE .06/08/20%2 Coating S PAGE 6 OF 31‘The degreased surface shall be further washed with fresh water fo remove all traces ofthe chemical cleaner ‘The surfaces shall be completely dry before proceeding with any blast cleaning Blasting activities Blast clesning and priming shail be performed only if the appropriate Conditions prevail as requited by Painting specification 30.48.00.31-Gen, ‘and 14.99.37.1705 Rev2 Carbon Stoel surface to be painted shall be dry abrasive blast cleaned to ‘Swedish Standard SIS 055900 Pictorial SSPCIStandard SIPIONSO 8501-1 toSA2% Galvanized items shall be free of zinc sats, oll and grease on the surface to be coated. Zinc salts, ol and grease shall be removed by fresh water ‘washing / suitable solvent, The surface shall be sweep blasted for proper adhesion, ‘Aluminum oxide or other abrasives (ee from chloride or iron / steel Contamination) shall be used for blasting stainless steel The blast profile shall be that recommended by the paint manufacturer. Roughness measurement shall be carried out by TEKFEN using instrument approved by the company and in accordance with ISO 8503-2 (DEP 30.48.0031 item 3.2.3) Surface preparation of Stainless Stes! shall be in accordance with 180 8504.2 Sa 1 light blast cleaning to achieve a 20 to 20 sm profile. Solvent cleaning will not produce the required profile. Any stainless steel surface that cannot be blast cleaned requires clent approval ‘Abrasives for use in blast cleaning Carbon steel and Low alloy stee! shall Comply with ISO 8504-2 requirements, wal Blasting ‘Alter basting, surface shall be cleaned by ether using clean di Combressed ast bis brush or Vacuum clean fo remove all Waces ot She Carmel resves DOCUMENT TITLE: Project No. P1433 ‘DOC. NO, 14.99.00.8024 REV.6 | DATE 05/08/2012 PAGE 7 OF 31 Procedure For Painting And CoatingNo surface preparation and painting shall take place when 1) Ambient temperature fal below 4°C. ) Relative humidity is greater than 85%. () When substrate temperature is less than 3°C above the ambient dew point 4d) When inclement weather detrimental to operation is imminent. 2) When the metal temperature is higher than 80°C. 4) Where the available light is less than 500 lux 9) Where there is a deposition of moisture in the form of rain, condensation, {rosted. onthe surface to be coated. hh) Surface preparation is not completely free of ol, grease, dust and sand prior to blasting, ‘Surface shall be blast cleaned only when they can be blasted and casted within four hours of blast completion or before visible ciscooration takes place Paint Application In general, painting shall take place as per manufacturer recommendation. An application test system shall be carried out prior to start the production. At times during the application, Paint product shall be agitated eating inspection & record for each coat shall be maintained in QAIQC report on daily basis. DOCUMENT TITLE: Project No P1433, Procedure For Painting And | O00. NO. 4.60.80.8924 REV.6 [DATE -os/oar2012 Coating PAGE 8 OF 31Paint system No: 1 Piping/ Pipe supports Paint system No ‘Substrate arbon Steel/ Low Alloy Stoo! Operating Temp. : <120°C ‘Surface Proparation: SA 2 ' ( Profile 40-75ym) Goat | Product | Gsiour WT [OFT [Recoaing Time | Thinner No. | Name Microns | Microns [Min | Min | No. 23° _| 40° 7 Resist 86 | Grey TH |75 ahr «48h | 725 2 _[Penguard | White rr a Midcoat Be [Hardtop | RAL 701017035 | 120/78 | 7hr [ahr] 70 XP Total DFT 250___| Microns Note: “The Hickness forte Inermadiae coat High Bld Epany (Parguard Moos) recommended o be inoreaee fom 75 meron to 100 isons OFT as mist coalseaer coal 25 o 40) micons shal Be ‘opied orn soot primer Paint system No:1 Electrical & Instrumentation Supports /Stands Storage Tanks externals. ‘Substrate arbon Steel, Low Alloy Stee! Operating Temp. : <120°C ‘Surface Preparation: SA 2% ( Profile ~ 40-75ym) Coat [Product Name [Colour |WI.T | OFT [Recoatng Time | Thinner No. Microns | Microns [Min — | Min | No. 23 40"c i Dimetcoat§ [Grey [77075 30min | 15min | 40-25 2 [Amercoat 310 | On White [122 | 100__[8hrs_|4hrs_| 91-92 ‘3° [Amercost 450x [White [110 [75 | 4hrs | 2 hrs | 60-15. Total DET 250 Micron tite. field 25 per TD 8140 DOCUMENT TITLE Project No P1459 Procedure For Painting And | 20C_NO. 14.99.90 8924 REV.6 _ [DATE 05/08/2072 Coating Se PAGE 8 OF 31Paint system No: ‘Substrate arbon Steel/Low Alloy Stee! Operating Temp. : <120°C ‘Surface Preparation: SA 2 " ( Profile 40-75ym) Goat | Product | Colour WET [DFT [Recoatng Time | Thinner No. | Name Microns | Micions "Min [Min | No, 23°e_| 40°. 7 | Banter 90 | Grey 10/75 40min [4 min [47 | 2 | Penguard_ | White, rr Midcoat [35 [Hardtop [RAL 7ov0r035 | 72075 [7hr [ahr | 10 xP Foal DFT 250 Mierons Paint systom No: 2 Operating Temp. : Ambient < 120°C Substrate ‘Ni 9% steel surface ‘Surface preparation : Sweep Blasting Goat [Product] Colour | WET [DFT | Recoatng Tine | Thisner No | Namo Microns. | Microns [kin lin No. 250 | aoc 7 nL | Express Penguard [Grey [125/100 [Snr |2hr | 47 Express - [Toro 200___| Mierons DOCUMENT TITLE: Projet No: P4333 Procedure For Painting And | 20C-NO. 14.99,0.6824 ‘Coating REV.6 [DATE 0510972012 Se PAGE 10 OF 31Paint system No: 3 ‘Substrate Carbon Steel/ Low Alloy Steel Operating Temp. : 120~ 200°C ‘Surface preparation : SA 2 %( Profile -40-75ym) Goat [Product [Colour [WT] DFT | Recoating ‘time | Thinner No. | Name Microns | Microns [Min | Min | No. 2sre | 40°C 7 Resista6 [Grey [410 ——*| 75 ah |4.shr | 4725 2 ‘Sowvalit | Al © 30 De [te 7 Mister F ‘Solvalit | Grey | 80 Ey 2h [thr 17 Mistherm | 735 | Micron Paint system No: 5 Operating Temp. : Ambient - 200°C Substrate : Stainless Steo! ‘Surface preparation : Sweep Blasting Goat [Product [Colour [WET [DFT —[Recoating Time | Thinner No. | Name Microns | Mictons [Min | Min | No ase | aoc a SoWvalt | Light Grey | 60 4h [3h [7 [2™ | Solvalit [Light Grey | 60 25 4h [3h [7 ‘Total DF. Et ‘Microns "Note: final colour willbe close to RAL. 7036. DOCUMENT TITLE: Project No: Pras Procedure For Painting And | 20°. NO. 18.98.20.8824 REV.6 | DATE 05/08/2072 Coating es S PAGE 11 OF 31Paint system No. : 8 Operating Temp. : Ambient ‘Substrate HD Galvanized Surface preparation : Sweep Blasting Coat Product [Colour | WFT | DFT [Recbaling Time | Thinner No. | Name Microns | Mictons [Min | Min | No. 2s'c 40°C. et Barer | Grey 75 ® 45he [40min [47 2 Hardtop) RAL 188/100 [7hr 4h | 10 XP. 7010/7035 Toa DET 40__—_[ Meron Paint system No :9 ‘Substrate Carbon Steet, low alloy steel Operating Temp. : <120°C ‘Surface Preparation: SA 2 % ( Profile ~ 40-75ym) Goat | Produat | Caleur WAT [DRT [Recoaing Time | Thinner No. | Name Microns | Microns [Min] Min) No 2s0_| 400 7 Resist 66 | Gay Tn a LTE) 2 Giey/Red [8040 eae 7 = Tir a a RAL a 7010/7036 Talal DF. 315___| Merons ‘Vendor has confirmed that, the paint system is rated as C5-M in accordance with ISO 12944 (Attached) DOCUMENT THLE Project No, P14339 Procedure For Painting And | DO°-NO. -489.90.6928 Coating REV.6 [DATE 05/09R0%2 @ PAGE 12 OF 31‘Tanks Internal Paint systems are as follows: Paint system No : 10 ‘Substrate Carbon Steo!, fow alloy steel ‘Operating Temp. : <120°C ‘Surface Proparation: SA 2 % ( Profle~ 40-75ym) Coat [Product | Colour WET [DFT [Recsating Time | Thinner No. | Name Microns | Micions [Min | Min | No 23°_| 40°C 7 Barer Grey we (S 45 he [aomin [17 Toial DET 25 Miron Paint system No :11 ‘Substrate Carbon Steel, Low Alloy Stee! Operating Temp. : ?>]]— Surface preparation. Oil and grease otc. fo be romoved with a suitable detorgont. Tho ‘entre ares fo be high pressure fresh water washed in order fo remove salts and other ‘contamination. Damaged areas to be Spot blast cleaned to SA 21/2. Edges to intact paint system to be feathered. ‘Coat WET [DFT |Recoatng Time | Thinner No. Microns | Mictons [Min | Min | No. I 23°C 40°C. 7 Barier | Grey 10 [75 5 hr 40min 17 2° | Penguard | Whe [700 fee ahr a Mideoat ‘35 [Hardtop | RAL 70107035 | 720 [ 75 The |ahe (70 xP Total DFT 350 | Micron ‘Nate: Paint application should be by Airless Spray, however for confined areas, and areas where spraying isnot possible, primer coal can be applied by brush, 2%. And 3% ‘coats can be applied by roller. Repair Paint system No: 1 Tank External (Repair- damage fo bare stee! where areas less than 5 square inch) ‘Surface preparation: Oil and grease ete. o be removed with a sutable detergent. The ‘entre area to be high pressure fresh watar washed in order to remove salts and other contamination. Damaged areas to be power-foo! cleaned to ST 3. Edges to intact paint system to be feathered. Goat | Produet | Colour WET [DFT [Recoating Time | Thinner No. | Name Microns | Micions [Min | Min | No. I 23rc_| 40°o. 7 “Amerlock | Grey Hoo Shr ane [47 400 [2 —Tameriook | Wile, a2 100 fer far 7 400 [7 TAmercoat [RAL TOTOTOS5 [120 [75 [Far PAO 450% (Toial ET. 275 | Microns Note: Repair Paint Application can be applied by brush or roller DOCUMENT TITLE: Project No. P1438 Procedure For Painting And | 20°. NO. 8.9890 6824 Coating REV.6 [DATE 05097012 PAGE 16 OF 31—sHHC Repair Paint system No: 1 Tank External (Repair - damage to bare steel whore ‘areas more than 5 square inch) ‘Surface preparation: Oil and grease etc. to be removed with a suitable detergent. The fentre area to be high pressure fresh wator washed in order to remove salts and other Contamination. Damaged areas fo be Spot blast cleaned fo SA 21/2. Edges to intact paint system fo be feathered. Coat [Product Name [Colour [WRT [DFT [Racoaling Time [Thinner No. Microns | Microns [Min | Min | No. 2irc_| 32°C. 4% [amercoat 68 [Grey [490] 75 | 30min | 15 min | 86S 2™__[Amercoat 383H | Of White [122 | 100__[6 hrs _|4hrs | 21-08 [3° |Amercoat 450x [White | 120 |7 hrs [ahve [21-06 “ola DET 250 | Merons Repair Paint system No: 2 (Repair- damage to bare steel) ‘Surface preparation: Oil and groase etc. to be removed with a suitable detergent. The tentire area to be high pressure fresh water washed in order to remove salts and other Contamination. Damaged areas fo be Spot seep blast cleaned, Edges fo intact paint system to be feathered. [Coat [Product [Colour | WFT [DFT | Recoaing Time | Thinner No. | Name Microns | Microns “Min [Min | No. | 2s'e__| aoe i Penguard [Grey (725400 Shr fhe Express | 2 Penguard | Grey 125 ~~ 100~—=~CSS SS Express _ ToaDET 200M DOCUMENT TITLE: Project No: P14333 ‘DOC. NO. 14.99.00.8024 REV.6 [DATE 05/08/2072 Procedure For Painting And Coating sy PAGE 17 OF 31Repair Paint system No_: 3 (Repair damage to bare steel) ‘Surface preparation: Oil and grease atc. to be removed with a suitable detergent. The ‘entire area fo bo high pressure fresh water washed in order to remove saits and other Contamination. Damaged areas to be Spot blast cleaned lo SA 21/2. Edges lo ntact paint system fo be feathered. Goat [Product [Colour | WFT DFT [Recoaling Time | Thinner [No. | Name Microns | Microns [Min | Min | No. | zac |40°o. 7 Rasist@6 [Grey [110 ——*( 75 abe [15h [4735 2 Solvalit | RAL 7035 [80 30 are [thr «| Miather a Solvaitt | Grey | 80 30 ane [iw ‘(7 —__| Midterm | Total DET 135____| Microns. Repair Paint system No_: 5 (Repair - damage to bare steel) ‘Surface preparation: Oil and grease atc. fo be removed with a sutable detergent. The ‘entire area fo be high pressure fresh water washed in order to remove salts and other Contamination. Damaged areas to sweep blast cleaned in order to obtain suitable roughness for paint appication. Goat | Product [Golur | WET [DFT | Recoaing Time | Thinner No. | Name Microns | Microns [Min Min. | No. 2sro__ aor z Sovalit__[Ught Grey [60 [25 [4m [hr 7 2 Solvaitt | Light Grey [60 [25 |4mr__| Shr Tat 50 | Merons oI ‘DOCUMENT TILE: Project No: P14333 Procedure For Painting And 20°: NO. 14.99.90.8924 Coating REV.6 | DATE 0510972012 eS PAGE 18 OF 31Repair Paint system No_: Operating Temp. : Ambient ‘Substrate Surface preparation Goat [Product [Colour WET | DFT | Recoaling Time | Thinner No. | Name Microns | Microns [Min | Min) No. 23'c | arc. 7 Barier_|Grey___ [78 ao 5h [40min [17 a Hardtop | RAL 189/100 Thr ahr 10 XP ro10rre3s Total OF. 740 [Meron Repair Paint system No_: 9 (Repair for damage to bare stee! where arcas loss ‘than 5 square inch,) ‘Surface preparation: Oil and grease etc. to be removed with a sutable detergent. The Cente area (0 be high pressure fresh water washed in order to remove saits and other contamination. Damaged areas to be power-tool cleaned to ST 2. Edges to intact paint system to be feathered. Coat [Product | Gotour WET [DFT [Recéaiing Tine | Thinner No. | Name Microns | Micions [Min | Min | No, 23°C | 40°C. i “otamasiic [AU 185 180/10 ahr (17 I 80 Alu [2 [otamasic | White Sh ahr 50. 3°] Hardtop [RAL 70T0I7085| 120 [75 [7h [ahr | 10 XP. Total OFT — [375 Teron ‘DOCUMENT TITLE: Project No: P14333 Procedure For Painting And OC NO. 14.99.90 8924 Coating REV.6 [DATE 05/08/2072 os = PAGE 19 OF 31cmc Repair Paint system No_: 9 (Repair damage to bare steel where areas more than ‘S square inch) ‘Surface preparation: Oil and grease ote. to be removed with a suitable detergent. The ‘entre area to be high pressure fresh water washed in order to remove salts and other contamination. Damaged areas to be Spot blast cleaned to SA 21/2. Edges to intact paint system to be feathered. Goat Product | Colour WET [ORT | Recoaling Tine | Thinner No. | Name Microns | Misrons [Win Min | No | 23° _|40'c 7 VBarier | Grey TIO] Se aOMin | 77 Be Penguard | White wae ae YT Stayer 37 otamastc JA A000 ae 7 30 [#° | Haratop [RAL ToTOrreaE | 780] 100 7h Par YT XP Toial DET 38 | Microns ‘Repair Paint system No_: 10 (Repair = damage to bare steel) ‘Surface preparation: Oil and grease et. to be removed with a suitable detergent. The ‘entire area fo be high pressure fresh water washed inorder fo remove salts and other ‘ontamination. Damaged areas to bo Spot blast cleaned to SA 21/2. Edges to intact paint system to be feathered. Goat Product — | Colour WET [DRT ~[Recoaing Tine | Thinner No. | Name Microns | Micions "Min | Min | No 2° |a0"e + Banier Grey TIO [60S hr | AOmin 77 Taal ET 0 Werons DOCUMENT TITLE: Project No: PASS Procedure For Painting And | 00° NO. 14.99.60 6924 REV.6 [DATE sososr20v2 Coating = PAGE 20 OF 31ir Paint system No_: 11(Repair- damage to bare steel) ‘Surface preparation Oil and grease etc. fo be removed with a suitable detergent. The tentire area fo be in order to remove salts and other contamination. Damaged areas to be ‘Spot blast leaned to SA 21/2. Edges to intact paint system to be feathered. Coat] Product Name | Colour [WRT [DFT —[Recoaling Time | Thiner No Miccons | Mierons [Min | Min No aie _| 4c 3 —|Amareoat FATE —| Grey [740 4s this [97-83 2 _—Tamercoat 3716 [Red 1500 ions [Bhs |- ‘Toa ET SS ‘Repair Paint system No_: 11A (Repair damage to bare steal) ‘Surface preparation. Oi and grease otc. fo be removed with a suitable detergent. The ‘entire area tobe in order to remove salts and other contamination. Damaged areas to be ‘Spot blast cleaned to SA 3. Edges to intact paint system to be feathered. Coat | ProductName [Colour [WT [DFT [Recoating Time | Thinner No, Microns | Mictons [Min [in| No. 23"¢_| 40°C. 7" [Amercoat 4801 | Red | 780 [7506 hre | 3hrs_|- 2° Amercoat 4801 | White|780 [750 /6hre | 3hrs_ | ‘ToaFT ¥500___| Micron Paint system No_: 12 to b ‘Surface preparation: Oil and grease atc. fo be removed with a suitable detergent. The ‘enti area to be order to remave salts and other contamination. Damaged areas fo be ‘Spot blast leaned to SA 21/2, Edges to intact paint systom to be feathered. Coat | Product Name [Colour | WET [DFT [Recoating Time | Thinner No. Microns | Microns [Min [Min | No 2s'¢_| 40°C. i [Annercoat 46 [Tigh Grey _[160_ [700/16 hs | Bhs [94-83 2" | Amercoat 346 | Red 160/400 16 hrs | Bhs 9-83 3° —~[Amercoat 346 | Lignt Grey 160/100 16s | Bhrs | 91-83, Tolal DFT 300 Mierons. DOCUMENT TITLE: Project No: P14339 Procedure For Painting And | 200. NO. 14.90.90 8928 Coating REV.6 [DATE -05/0a72012 SS PAGE 21 OF 31SS Ropair Paint system No. : 16 (Repair- damage to bare steel) ‘Surface preparation: Oil and grease etc. to be removed with a suitable detergent. The ‘entre area to be high pressure fresh water washed in order to remove saits and other contamination, Damaged areas to be Spot blast cleaned to SA 21/2. Edges fo intact paint system to be feathered. Goat [Product [Colour WET [OFT [Recoating Time | Thinner No. | Name Microns | Microns [Min [Min | No. 2s" 40°C 7 ‘Jotarmastic Rad /Light Grey 250 [200 [10h [ahr | 47 57 GF 2 J Jotamastic Black 250 [200 10m [ahr [a7 87 GF 7 ToalDFT 400 Microns "| ‘Note: Paint application should be by Airless Spray, however for confined areas, and General Note: 41) Areas of repair paint system is applied shall not show any patching, different colour or colour shade, 2) Damages to Mid coat & Top coat ll and grease etc. to be removed with a suitable detergent. The entire area to be high pressure fresh water washed in order to remove salts and other contamination, ‘When the surface is dry, liting and loose paint to be scraped to sound surface and abrade the area with emery paper to create suitable roughness wit featheredge. ‘Then respective coating shall be applied (Mid coat and/or Top coat as per the scope ‘of work and specication requirement 3) Final Coat repair at ste can be applied by Brush / Roller. 80 -EDURE Dat inspection rosord and ropetechalinclude but not be limit ts the elawing DOCUMENT TITLE: Project No: P33 Procedure For Painting And | DOC. NO. ¥4.98.90.6824 Coating REV.6 [DATE ‘5/08/2012 ay PAGE 22 OF 31aa 82 a3 84 85 2) Dry and Wet Bub Temperate, ) Relative Hum ) Dew Point 9) Steel Temperature, DEGREE OF SURFACE PREPARATION, 2) Prescleaning Method and Procedures. 5) agree of Cleaniness of Proparee Subject «)_ Surace Profile Two reading per day minimum) 4) Surface requires. 2) Surface Contamination ABRASIVE MATERIALS a) Type and Size. QUALITY OF PAINT APPLICATION. 2) Mixing & Thinning ) Method of Application (2) Over coating Tae. 9) WET &DFT. 2) Batch Number & Produet. 4) Designations of Coating being Apaliod {9) Surface coating coninuty test. (MISCELLANEOUS. 2) {sentication of individual tems or areas of plant & equipment being painted. 1) Details of tre area in which work i taking place. «) Recorded approval of all toms at each stage of surface preparation and coating apolicaton 16) Recording any repair or further painting tring that is necessary after finishing ‘works (0.9, over spray, over blast mechanical camages, et) €@) Al'stoppage due to weather conditions or any cer eason 9.0 HEALTH, SAFETY AND ENVIRONMENT. ot GENERAL Safely policy i highast prifity. It is the company goal to eliminate all injuries and accdents. The company's Health and Safety program requires ds = ‘DOG. NO. 14.69 60.8624 DATE 05/09/2012 DOCUMENT TITLE: Project No. 14333 Procedure For Painting And Coating BEV. 8. PAGE 23 OF 3110.0 that all employees, and short and long term vistors, be given information | and if required, training on variety of safety issues related to all wotk forces 9.2 Appropriate personal protection and protective equipment is required in certain areas and wien performing particular task 9.3 Allpaints, coatings and thinners shall be stored in enclosed storage areas that are’ well ventilated and protected from temperature exceeding rmanufacture's recommendations, open flames, electrical discharge and direct sunight. A copy of MSDS Shall be available st biasing and painting 9.4 Blast cleaning and spray painting guns shall be earthed (spark proofing) to prevent up of an electrostatic charges, especially when the application isin Confined work places. 9.5 Allelectrical equipment used including lighting equipment, ventiation, high | ‘voltage holiday testing equipment shall be grounded and suitable for the | classified hazardous area. Current Valid test certificate available for | equipment used 9.6 All necessary precautions shall be taken to safeguard the surrounding environment. 9.7 Compressor, blast cleaning equipment, hoses and spraying equipment shall bbe adequately sized for the nature ofthe work to be carried out having due regard for the needs of good access and safely PRE BLAST CLEANING 10:1 Sharp edges. files, comers, and weld seams shall be radiused or smoother fo a minimum of Simm, 10.2 Allwelded joints, name plates, manufacturer's identification tags, machines surfaces, inetrumont glass, finished flange faces, control valve stoms and similar items shall be masked using an adequato masking tape to prohibit coating deposition 10.3. Special attention shall be aiven to all weld areas for removal of bums, weld spatter, weld flux, slvers indentations, protrusions and other foreign matter to be removed by grinding prior to sbrasive blast cleaning. It grinding is done after blas{ cleaning the area shall be reblasted 10 restore the specified protle, 104 Supports for ems to be blast cleaned shall have 9 confiqurstion sich that the contact points are as small as possible to limit surface area covered, € ) DOCUMENT TITLE: Project No. P4333 (DOG. NO, 74.60.00.8828 REv.6 [DATE ;osma2012 Procedure For Painting And Coating PAGE 24 OF 3114.0 SURFACE PREPARATION Carbon Stee! Surfaces Al surfaces shall be high pressure water washed before blasting to remove dust, dit and dobris. Where necessary, stubbon deposits shall be removed by ‘scrubbing with stif plastic brushes. The water wash shall be continued til al! ‘water soluble salts are removed from the surface. Surface Contaminants oll, giease, hydrocarbons etc, shall be removed by suitable detergent ‘The degreased surface shall be further washed with fresh water to remove all traces of the chemical cleaner. ‘The surfaces shall be allowed to dry before proceeding with any futher coating work. Blast cleaning shall be performed only # the appropriate conditions prevail as ‘mentioned in Painting specification 30.48.00.31-Gen, and 14.99.37.1705 Rev.2 ‘Abrasives for blast cleaning shall be dry, clean, and free of any constituent part that could be determinable to long term coating performance, and shall be selected to provide proper profile for the coating to be applied Carbon steel surface to be painted shall be dry abrasive blast cleaned to Swedish Standard SIS 088900 Pictorial SSPC/Standard S/PIONSO 8501-1 to SA2 Aluminum oxide or other abrasives (free from chloride or iron J stee! contamination) shall be used for blasting stainless ste Surface preparation of Stainless Stee! shall be in accordance with !SO 8504.2 Sa 1 light blast cleaning to achieve a 20 to 30 jm profile. Solvent cleaning will not produce the required profile. Any stainless steel surface that cannot be blast Cleaned requires client approve All surfaces to be coated shall be blast cleaned as per client's specification DOCUMENT TITLE: Proje No: P1433 Procedure For Painting And | 200. NO. 18.98.90.6824 Coating REV.6 [DATE 05/0920%2 S PAGE 25 OF 31All ol, grease, dust or foreign matter deposited on the surface after the surface preparation is completed shall be removed prior to painting. in the event rusting that occurs after completion of surface preparation, the surface shall be again be cleaned in accordance with the spectied method Cleaning shall be discontinued each day in sulficient time to permit the surface cleaned to be primed before the end of the working day. Diy blast cleaning operations shall not be conducted on surfaces that wil be wel, after blasting and before painting Extreme care shall be exercised to prevent damage when blasting near nameplates, machined surfaces and factory-coated items. These surfaces shall be adequately protected ‘Al surface preparation work shall be carried out during normal daytime working 12.0 PREPARATION FOR PAINTING st i i all be in accordance with the MANUFACTURER'S APPLICATION DATA. Paint material shall be a h validity cortficate showing the production date. Baich number, shelf fe and storage conditions. 13.0 COATING PROCEDURE Coating Procedure ‘The type, brand, number of coats, color and thickness shall be as outlined. ‘The final color shall be as mentioned in the Painting specication 30.48.00.31- Gen, and 14,99.37.1705 Rev2 Coating materal shall be obtained from Jotun. Brands of coating material other than those specified shall be used only by Client's approval Primers and subsequent coats for any particular system shall be from the same ‘manufacturer to ensure compatiblity. Manufacturer's instuclions, including safely precauitons, are a part of this specification ‘DOCUMENT TITLE: Project No P1433, Procedure For Painting And | 20°. NO. 1499,60.6624 coating Rev.6 [DATE o90eB0%2 S PAGE 26 OF 31—_—--- Application Surfaces shall not be coated in rain, wind, fog, mist or in area where injurious airborne elements exist; when the steel surface temperature is less than 3°C. ‘above dew point, when the relative humidity is greater than 85% or when the ‘ambient temperature # below 4°C. or when the temperature of the surface is, ‘above or below the maximum and minimum temperature stipulated by the coating ‘manufacturer. Blast cleaned surfaces shall be coated with one complete application of primer as ‘soon as practicable, but not in any case later four hours after blasted of as per ‘manufacturer's recommendation, whichever isthe earlier. Each coal of malerials shall be applied as a continuous fim of uniform thickness {fee of pores. Any thin spots or area missed in the application shall be re-coated ‘and permitted to dry before the next coat is applied Each coat shall be in a proper state of dryness before the application of the succeeding coat development of any detrimental fim irregularities, such as liting ‘oF loss of adhesion of the undercoat, ‘Coating Work shall only be performed during day ight Brushes application of paint shall be in accordance with the following: ‘a, When areas cannot be properly coated by spray for any reason, 'b, When spray application is dificult due to location of work and wind ‘conditions. ‘6. For touch up or repair of localized damaged paint or to areas of incorrectly applied paint 4. Forpainting of stripe coat 2. When the materials to be applied are suitable for brush application 1. When applying the initial coat of paint to corners, edges, crevices, holes, ‘welds or other regular surfaces prior to spray application. 9. The number of coats shall be adjusted to the dry film thickness to match, Paint brushes used shal be of a siyie and quality that wil permit appropriate application to the material being applied, Material applied by brush shall be smooth, uniform in thicknass, without any apparent surface defecis such as brush marks, runs, sags or curtains. DOCUMENT TITLE: Project No- P1333, DOG. NO. 14 66.60.6524 REV.6 _ | DATE 050072012 Procedure For Painting And Coating. SS PAGE 27 OF 31Ac less spray /Air Spray application shall be in accordance with the following ‘The equipment used shall be suitable for the intended purpose, shall be ccapetle of property atomizing the paint to be applied and shall be equipped to achieve minimum 100 PSIG at blast nozzles, compressors, hoses, coupling with sultable pressure regulator and gauges. The ai caps, ‘nozzles and needles shall be those recommended by the manufacture of the equipment forthe material being sprayed. Adequate oil and water traps shall be provided and regularly chacked emptied and cleaned as required. Paint shall be applied in a uniform layer with each pass overlapping by ‘50% onto the previous layer. The spray pattem shall be adjusted so that the paint is deposited as continues uniform wet fm, free of runs, sags, dry ‘spray and pores unformly, During application, the gun shail be hold perpendicular to the surface and at a distance uniformly, which will ensure that a wet layer of paint is deposited on the surface. The trigger of the gun ‘shall be released at the end of each stroke, The maximum width of spray fan shall be 20 em and spray fans to be maintained at a maximum distance ‘of 30 om. However manufacturer recommendation will supersede this principle, ‘Areas inaccessible to the spray gun shall be painted by brush to achieve the specified thickness. Multple layers shall be applied by brush tl the ‘specified thickness is obtained, Brushes shall be used to work paint to ‘cracks, crevices and blind spots, which are not adequately painted by spray. ‘All names plates, manufacturer's identification tags, machined surfaces, instrument glass, finished flange faces, control valve stems and simi items shall be masked to prohibit coating deposition. If these surfaces are ‘coated the components shall be cleaned and restored to its original ‘condition, Edges prepared for assembly or erection welding shall be masked to a distance of 50 mm from the weld before applying primer, finish ‘coats will terminate at a distance of 100 mm from these edges. DOCUMENT TITLE: Project No: P4333 Procedure For Painting And | 00°. NO. 14,69.60,6024 REV.6 [DATE s10sr012 Coating PAGE 28 OF 31ss Contact point coating application In general forall paint system, Full coating system shall be applied and dried, then the un coated contact surlace area of piping shall be spot blasted and repaired as per the given repair procedure. Wet paint shall be protected against contamination from dust or other foreign matter. Blast cleaning shall not be permitted in area's closed to painting ‘operation to prevent contamination of wet paint fim by dust and grit. Drying of coated surface, No coat shall be applied unti the preceding coat has dried. The minimum over coating time is as recommended by the manufacturer. The material shall be considered dry when another coat can be applied without the development of any film regularities such as liting of loss of adhesion to undercoats and the drying time of the applied coat does not exceed the maxmum spaced for as a frst coat The surface shall be tested for soluble salts as per ISO 8602-1 & 2 and the acceptance value shall be 4 pg / cm? as per 14.89.37.1705 rev.2 sec. 3.4 Pre-production shall be carried out with complete control of visual examination, holiday detection, lining thickness check, cure test and adhesion test prior to start lining production, Visual inspection shall be carriad out on the cured coating of production Dry flim thickness gauge with calibration shall be used to measure thickness, Instrument shall be calibrated at the start of each session of measurement. Reading shall be takon after each successive coat when fully dried. Note: Solvent rub test "MEK" shall be conducted in accordance with ASTM D 4752 ~ 10, to ensure that inorganic zinc primers are adequately cured before over coating. MEK test shall be carried out at least once per shit where inorganic zine silicate primer will be over coated. In case that the zinc primed items (available for ‘over coating where previously primed in several shit / days), MEK tost shall be Carried out on the last shit / days zine primed items. The acceptance crteria shall be rating : 4, (bumished appearance In rubbed areas, sight amount of zinc on cloth after 50 double rubs. DOCUMENT TITLE Project No: P14333, Procedure For Painting And | DOC: NO. 14.90.00.6824 coating REV.6 [DATE c5/08r012 ; PAGE 29 OF 31 t)140 AETER PAINTING ‘After the application of coatings the dry fm thickness of primer, intermediate ‘and finished coats shall be documented, Each coat of a system shall be visually inspected for adhesion and surface Imperfections Adhesion For paint dry film thickness < 150um cross cut adhesion test in accordance with 150 2408 wil be used. Minimum acceptable rating willbe 0. For paint dry fim thickness > 150 um dolly pulhoff test will be used in accordance with ISO 4624. Minimum acceptable pull-off force will be 3 Mpa. Each painting system and repair method shall be tested on 2 test plate for an ‘adhesion quaification test, The test plate shall be coated at the same time and Under same conditions ae the production work 16.0. INSPECTION 418.1. All works and material applied under this specticaton shall be subject to inspection 4152. Allpars ofthe work shall be ready accessible to cents inspection. 183. Approval of each ofthe folowing shall be obtained before proceeding with ‘any subsequent phase: 18.8.1 Location of work 18.3.2 Equipment 18.8.3 Surface Preparation 18.3.4 First Coat 18.8.5 Each Subsequent Coat 46:4 Coating thickness shall be doterminod by o eaibratod Mivoteat DFT gauge or comparable instrument DOCUMENT TILE Project No. P14335, Procedure For Painting And |0C NO. 14.99.90.8924 Costing REV.6 [DATE s/09@012 PAGE 30 OF 31SEER 155 Calibration certificates of inspection equipments shall be valid and available. 156 Holiday testing shall be conducted to the entire lined surfaces of the tank infernal in accordance with ASTM D5162 using low votlage wet sponge holiday detector for DFT below 500 jm, and high voltage detection for DFT. ‘above 500 um, 16.0 PAINT STORAGE In accordance with manufacturer recommendation Paints shall be stored in Air Conditioned Container / Room at 25 °C 17.9 DOCUMENTATION 17-1 A complete documentation of all aspects of the painting works including inspection and testing shall be carried out. The data shall be set out on painting work record / data sheet within 24 hours of carying out of specific ‘work 17.2 The result of all production test and inspection shall be submitted on completion ofthe painting works. 17.3 The final reports of the Documentation shall cover surface preparation, painting system used, inspection and testing records performed. 17.4 The painting record / data sheet reports shall be as per attached sample ‘ozs Daily Inspection Report and Final Inspection Report 18.0 ATTACHMENTS DOCUMENT TITLE: Project No. P14333 ‘DO, NO. 14.99.90.6024 REV.6 [DATE 05/08/2072 Procedure For Painting And Coating eS PAGE 31 OF 31