INDO DANISH TOOL ROOM

INDUSTRIAL TRAINING Presented By: Priyanshu Kumar

Roll no: 61810056
REPORT Batch: 28th
Course: Diploma in Tool and Die Making
 acknowledgment
I would like to express my sincere thanks to the following people for giving an
opportunity to undergo academic project work and for guiding us, so that we can
complete our project work successfully.
Mr. Atanu Roy, Group Leader
Mr. Amit Sharma, Sr Lead Engineer
Mr. Amandeep Sahey, Supervisor

I would be thankful to all helpful souls who are directly or indirectly involved
in helping us.
 Introduction
ABOUT TIMKEN INDIA LTD.
•In keeping with global standards, the first state-of-the-art manufacturing facility was set up in Jamshedpur in
1987. Since then, Timken has led the industry with significant breakthroughs in bearing technology. Timken
offers friction management solutions that maximize performance, fuel-efficiency and equipment life. Wherever
parts move and turn, Timken products and services can make things run a little smoother, safer and more
efficiently.

•History
•Timken India Limited was incorporated in 1987 as Tata Timken Limited (TTL), a joint venture between Tata Iron
and Steel Company (TISCO) and The Timken Company, a world leader in bearings. It commenced commercial
production at its Jamshedpur plant in March 1992. The Timken Company is a world leader in tapered roller
bearings. TISCO and TIMKEN each held 40% equity stake in the company and the public held the rest. In 1999,
Timken acquired from Tata Steel its 40% stake in Tata Timken Limited. Timken now holds 75% equity stake and
the remaining 25% is publicly held.
The name of the Company was changed to Timken India Limited on July 2, 1999. The company has sales offices in
Kolkata, Delhi, Bangalore, Pune and Jamshedpur.
The shares are listed on the Bombay Stock Exchange (BSE) (Scrip Code: 522113) and National Stock Exchange
(Scrip Code: TIMKEN) in India.
Overview
•Public Limited, Listed Company-75% Timken, 25% Public
• Incorporated in 1987
• Manufacturing plant in Jamshedpur
• Industrial Bearing Services Facility
• Industrial Services Centre in Raipur
• 6 Warehouses
• On-site MILLTEC services
• Distribution centres

CUSTOMERS OF TIMKEN INDIA LTD.

•TIMKEN EUROPE
•INDIAN RAILWAY
•TATA MOTERS
•VOLVO etc..
 Industrial Training
The industrial training is going on from 07/07/2021 to 08/08/2022 at Timken
India Limited Jamshedpur for the 28th batch (2018 – 2022) trainee. The objective
of this was to known about the companies culture, their activities and learn the
manufacturing processes.
The company has various cell as following:
• Cup cell
• Cone cell
• Rollers cell
• Heat treatment cell
• Rail cell
• IBS
Our main moto to provide a good quality ,last long life of bearings .
I am in Roller cell.
 objectives
The objective which we wanted to achieve while manufacturing the
TAPER ROLLER BEARING is:-

• Understanding the drawing.

• Understanding the process of manufacturing a TAPER ROLLER

BEARING.

• Produce quality product within specified tolerance.

• Applying our theoretical knowledge in practical field.

 About taper roller bearing
• The taper roller bearing are used in roller and shaft assemblies.
• In this taper roller bearing different types of machining operations are
done such as heat treatment, grinding and assemblies.
• The taper roller bearing are globally acknowledgement for their good
accuracy and dimension, low maintenance, reducing friction and smooth
movement.
• They are made according to industry requirement and standards and we
manufacture them using high quality raw materials to make them long
lasting, easy to maintain and substantial in corrosion.
• These bearing are available in several specification. These bearings are
manufactured with latest technology and high grade materials.
 Brief about roller cell
• The Roller cell has two plant, first one is known as Roller cell and the
second one is known as Raptor cell.
• There are about 9 lines in Roller cell which consist of 6 SEG lines or #type 2
lines and 3 modler or #type 3 lines.
• Now lets talk about Raptor cell, there are 2 #type 2 lines while 4 #type 3
lines.
• A total of 15 Roller grind lines.
There are also:
• 5 re-inspection machines.
• 4 Eddy Current test machines.
• Welvision machine
• Vizzitech
• 2 header machines
 Taper Roller
⚫ It is the rotating shaft of the bearing.
⚫ The main function of a rotating shaft is to transmit power from one
end of the line to the other.
⚫ It needs a good support to ensure stability and frictionless rotation. The
support for the shaft is known as “bearing”.

⚫ The shaft has a “running fit” in a bearing. All bearing are provided some
lubrication arrangement to reduced friction between shaft and bearing.
 Roller Nomenclatuer
• 1. SEG
• 2. Body
• 3. Small End Face
• 4. SEG Groove / Recess
• 5. Small end Radius
• 6 Large end Radius
• 7 Large end Diameter
• 8 Small end Diameter
• 9. Overall Length
• 10 Race Length
Before the Roller grinding process the materials are heat treated
and called as Hardstock. Then the following process starts:

• Constant Stock Or Rougher

• Semifinisher
Roller

• Modler
• Finisher
Grind

• Honer
• Camera visual system
Process • Sealing
 Rougher or Constant Stock m/c
➢The hardstock are loaded with roller feeder to a conveyor that goes to
loading unit of body grinder m/c.
➢The Rollers are rotated between grinding wheel and regulating wheel.
➢Rotation of grinding wheel speed is 1200-1500 RPM.
➢The material remove in constant stock m/c is about 180-220 micron.
➢The angle of support blade used in constant stock is 45 degree.
 Semi finisher
The workpiece is loaded by automatic conveyor after the body
grinding.
➢ The workpiece is rotated same as the body grinding m/c.
➢ Rotation of grinding wheel speed is same as body grinder.
➢ The material remove in s/f is 120-150 micron.
➢ The angle of support blade used in semi finisher is 35 degree.
 Modler
After S/F machine the roller travels to Modler m/c with the help of conveyor and loading tube.
In this process the big face SEG of Rollers are grinded.
Modler toolings consist of three main parts:
• Outer ring
• Cage
• Regulating wheel
The loading are set in such a manner so that rollers could fit tightly to avoid any damages and variation.
We have to keep different parameters while grinding it such as Runout should not be more then 12 microns,
Its length, apex angle.
 Finisher
➢ After the cutting of seg the material is loaded in the finisher by the feeder of
roller pump by the pipe.
➢ The grinding wheel speed is 1200-1500 RPM.
➢ The workpiece is rotated same as the centerless grinding.
➢ The material remove in the machine is 50-75 micron.
➢ The angle of suport blade used in F/S is 35 degree.
 HONER
➢ After the grinding of finisher mat. Loaded in seibu honer m/c.
➢ Honing given the fine accuracy & smoothness of the workpiece
material.
➢ The workpiece is rotated between reg wheels and honing stone
holder.
 Camera visual system
➢ After the honing the roller is travel between the vision system.
➢ Vision system check the roller in the by own three cameras.
➢ Any case the roller defect catch the vision system it is reject the reject gate.
 Sealing unit
After the visual the roller is in the sealer unit and sealing is done by the polytape.
 Taper and Crown Gauge
• Taper & crown gauge is the gauging equipment which is measure to the roller’s
taper, size and crown.
• The finished roller is checked with respect to the master- piece of roller body.
 Runout and roundness gauge
• This gauge is carried as two dial indicator which one is liver type and
second one is plunger type.
• This gauge is used to check the runout of the seg.
 Body size gauge
• This gauge is carried
as one dial indicator
which is plunger
type.
• This gauge is check
the size of the grind
body.
 Re inspection
• Its is used for checking
100% visual defects on the
rollers with the help of
rotating disc and mirror.
• The visually reject roller
are checked here.
• It is also using for export
rollers for 100% re-
inspection.
 Ect
• The full form of ECT is
eddy current test .
• It is used for finding the
cracks on rollers.
• Before checking the ECT we
check the visual of each
roller.
• Generally ECT is used
for UIC rollers.
Tag system
 ZONE CONTROL TREND
IT IS USED FOR CONTROLING SAFETY, SCRAPS, YIELD QTY, 5S SCORE, REWORK QUANTITY &
SETUP TIME.
Thankyou