CHEMSEPT ENGINEERING PVT.

LTD
Gat No.- 67 & 70, lyotiba Nagar, Talawade, Pune-4121 14

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trf'}F{-rr='tf:tl- PROCEDURE QUALIF'ICATION ITECORDS (PQR)
(Qw-483 Section IX, ASME Boiler and Pressure Vessel Code)
Record Actual Variables Used To Weld Test Coupon
Page 1 of 2

Crganization Name: 3hemsept Engineering Pvt. Ltd

Procedure Qualification Record No. ]EPL-POR-O1O Rev.00 Date: 1-lL-202r
WPS No SEPL.WPS-OIO Rev.00 Date 1-2021
'elding Process(es) 3TAW
fypes( Manual, Automatic or Semi-Automatic) Manual
;il;;s

:r L: r [! /. J:i;l: i l] l';r1] , ; l r 11
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,Ii )

croove Design ofTest Coupon

BASI] MIiTALS IQW.403) POSTTTON (QW-4()s)
I SA 333 to SA 333 ?osition (s 6G

or UNS Number il{6toGR6 Weld Progression (Uphill,, Downhill) Vertical Uphill

P-No: I & Group No: I To P-No: I & Group No: I f,ther

l'hickness of Test Coupon 8.74 rnm PREHEAT (QW-406)

Diameter ofTest Coupon NA PreHeat Temperature : Room Temp

Maximum Pass Thickness s13mm lnter Pass Temperature 150 Dee. C (Maximum)
0ther Other
F iller Metals (QW-404) GTAW POST WELD ITEAT TREATMENT (QW-407)
5 t8 Temperature NA
IFA Specification
ER 7OS2 Time NA
{WS Classification
;iller Metal F-No 06 )ther NA
\\'eld Metal Anah,sis A-No 0l GAS (Qw-.t08)
Srze ol Filler Metal Dia. 2.4 mm Percent Composition
firller Metal Product Fonn Solid Wire Gas(es) (Mixture) Flow Rate

Supplemental Filler Metal NA Shielding ARGON 95t.99% l0-15 LPM

Electrode ['lux Classifi cation NA Trailing

Flux Type NA Backing NA NA NA
Flux Trade Name NA Other
Weld Metal Thickness 8.74 mm
ri I ler

Jther None
.L CHARECTERSiTICS
Rt\ PROC-ESS Filler Filler Size Current Polarity Amps. (in A) Volts (in V) Travel Speed (Range) in mm/min
GTAW 2.4 DC 90 - ll0 10.--24 50-80
lst GTAW ER 70S-2 DC EN l5--30
2nd GTAW ER 705.2 2.4 DC EN 105-l l5 t5--30 55-90

Tungsten Electrode Size Dia. 2.4 mm & 2o/oThorialed

r4ode of MetalTransf'er for GMAW(FCAW) NA
leat Input (Max. ) 2400 J/mm

Jther
TtrCTIINOUE(OW-4IO)
ravel Speed 60-120 mm,Min
tring or Weave Bead Weaving
llosed to out chembers NA
Use ofthennal process NA
Sscillation NA
iple or Single Pass(Per Side Multiple
Srnsle or Multiole Electrodes Single

3efore start the surface is cleaned by stainless steel wire brush & We ensure that it is free from rust, dirt.
Other (Cleaning)
icale etc, Interpass cleaning done by Stainless steel Wire Brushing or by Gt,*9g3!;!g!J{tp"r"-
 QW-483 (Back)
PQRNo: CEPL-PQR-0IO Page2of 2

Tensile Test (QW-150)

width/ oD Thickness / ID Ultimate Unit Stress,

Specimen No. Area (mm') Ultimate Total Load (KN) Type of Failure and Location
(mm) (mm) (MPa)

Trans-l 19.1 1 8.79 167.97 86.84 517 Ductile/ In P.M

Trans-2 19.09 8.75 167.03 8t.17 486 Ductile/ In P.M.

Guide-Bend'tests (QW-160)
Type and Figure No. Result
FACE BEND, I 462.3 a) No Opening Observed, Satisfactory
FACE BEl.lD 2 462.3 al No Opening Observed, Satisfactory

ROOT BTiND,l 462.3 a) No Opening Observed, Satisfactory

ROOT BTJND.2 462.3 a) No Opening Observed, Satisfactory

Toughness Tests (QW-170)

Impact Values J
Test
Specinren No. Notch Location Specimen Size Drop Weight Break (Y/l',l)
Temperature Sample I Sample 2 Sampkr 3 Average

GI-5337 WELD '7.5 X 0x5 -45'C 50 40 50.67 Y

Gl-5337 HAZ 1.5 X 0x55 -45"C 26 24 28 26 Y

Comments
est (OW-
lesult NA
)enetration lnto Parent Metal : NA
Macro - Results NA
Other Tests

Type ofTest Visual Inspection - Satisfactory (As per QW-194)

Radiosraohv T est Reporr No.-PNS / P.TI 2021-22/2008 Dated- 0410912021- satisfactory

WELD METAL HA7,: l.HS HAZ: RHS P.)t: LHS I P.lt: RUS
Hardness Test (HV l0)
NA NA NA NA NA

Welder's Name Mr.Kishor Khandekar

Clock No
Stamp No. w-3
Tests Conducted by Engineering Cluster Pune

Laboratory Test Report No. TC609721000006250F Dated.25-09-2021 &TC609721000006273F Dared.2s-09'2021

We Certif,v that the Statements tn this record are correct and that the test welds were prepared,welded and tested in accordance with
:he requ jrements of Section IX of the ASME Boiler and Pressure Vessel Code Edition 2017.

r
Prepared lry vYltnesseo lry Uertiled Ey
OA& OC Ensineer (CDPTf"'> OA& OC Manaser (CEPL) TUV India Pvt. Ltd.

xI2 ,,A

Qual
'y lt M*^,".p,0"," Mr. Pandurang Todakar
,\--l.6Y7 ;

Y*pw.te/ I
 CHEMSEPT ENGINEERING PVT. LTD
Gat No.- 67 & 7 0, ly otiba Nagar, Talawad e, P tne - 4 \21'J, 4

I{iif
"{11c>pp-{- WELDER PERFORMANCE QUALIFICATIONS (WPQ)
(OW-481A ,section IX, ASME Boiler and Pressure Ves$l Code)
WPQ No. CEPL/WPQ/010 Date: l1-11-2021
lVelder's Name : Kishor Khandekar Identification No. W3

l'est l)escription
ldentification of WPS followed : CEPL-WPS-O09 Rev.00 Test Coupon *ft lProduction Weld
ipecitication and type/grade or LNS Number of SA 333 GR 6 to SA 333 GR 6 Thickness : 8.74 mm

Testing Variables and Qualification Limits

Welding Variablcs (QW-350) Actual Values Range Qualified

Welding Process(es) GTAW GTAW

Manual Manual
Type (ie.; manual, semi-automatic)used
Backing (with/without) Without Backing With & Without Backing

Plate ffi fipe (enter diameter if pipe or tube) Pipe Plate & Pipe OD 60.3 mm & above

P-No.1 TO P-No.l P-No.l TO P-No. I

Base metal P-Number to P-Number
-iller metal or electrode specification(s) (SFA) (info. only) 5.18

liller rnetal or electrode classification(s) (info. only) ER 7OS-2

Filler
F iller metal-F-Number(s) 6 All F- NO.6

lonsumable insert (GTAW or PAW) NA NA

:iller Metal Product Form (sotid/metal or flux cored/powder) (CTAW Solid Solid
rr PAW)
Deposit thickness for each process
Groove: Upto 16 mm to be welded
Process I GTAW 2layers minimum YES No 8.74 Fillet: All sizes on all base metal thicknesses and on all
di ernotar

Position qualified ( 2G, 6G, 3Ir, etc.) Groove : All Fillet-All

6G

Welding progression (uphill or downhill) Uphill for Vertical Uphill for Vertical
Ivpe of fuel eas (OFW) NA NA
Inert gas backine (GTAW, PAW, GMAW) NA NA
Iransf'er mode (Spray/globular or pulse to short circuit GMAWJ NA NA
Currenr rype/polarity (AC, DCEP, DCEN) DCEN DCEN
RESI.]t,TS
alrl
@1u-.t \-/Face & Root bendstQw-462.3(a)l Side bends (Qw-462 2)

@ntweldmetaloverlay{Qw.a62,5(c)}Pipespecimen,maIcotestforfuSion{Qw.62.5(b))
Plate bend Specunen, corrosion-resistant overlay{Qw-462 5(d)} Plate specimen, macro test for fusion (QWa62.5(e)}

Tvpe Result Tvpe Result Tvpe Result

R.B. I Satisfactory F.B. I Satisfactory Acceptable

R.B. 2 Satisfactory F.B. 2 Satisfactory Acceptable

Alternative Volumetric E*amination Resrlti iQW-f Sf ) , or UT Report No.-PNS lRTl202l-2212008 Dated- 0410912021
--/ru1
Fillet weld - fracture test (QW-l8l .2) : NA Length and percentofdefects : NA
Filler welds in plare IQW-46:1.4(b)] Fillet welds in pipe [QW-462.4 (c)]

Macro examination (QW- I 84): NA Fillet size (in.) : NA Concavity/Convexity (in.) : NA

Toughness tests conducted by : TC609721000006273F Dated:25-09-2021

Films evaluated by : Vijay 1'hakur Company : Prisam NDT Services

\4echanicalTestsconductedby: EngineeringClusterPune(ReportNo.TC609721000006250F Dated:25-09-2021)

Welding supervised by :Swapnil Kasare of TUV 0) PVT. LTD.

@iiecorrectandthattheteStcouponswereprepared,welded,andtestedinaccordancewiththerequirem""*eiS,ge{torIX
oftheASMEBOILERANDPRESSUREVESSELCODE20IT. 1^ '.,n-fn .' ,

Prepared By Approved By
OA& OC Ensineer (CEPL\ RJ .o\. O.q.A OC Manager (CEPL)

ffi^^,"ffi'' rtae
Mr. Viiavkumar Padale v ry
kwig {