U.V.

TECH SYSTEMS

Operational manual
For
Carton OPENER AND BOTTOM Sealing
Machine
KX-1

Instruction for use

 U.V. TECH SYSTEMS

Carton Opener and Bottom Sealing Machine

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Performs
Thank you for your purchase of our fully automatic unpacking machine.

This manual describes the basic structure, use method and operation precautions of the sealing

machine, so as to use the machine safely and correctly, and improve the service life of the

machine. Please read this manual carefully before using the machine, and make sure to hand it to

the end user. If the content of this manual is changed due to technical update, no further notice

will be given.

KX series box machine adopts Taiwan technology, and selects imported parts, electrical

components and pneumatic components. It uses OPP belt as the main material to seal the back of

famous cartons. It has simple structure, convenient operation and easy maintenance. It is widely

used in all walks of life, achieving the ideal effect of beauty and high efficiency.
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Safety precautions:
1. Operate the machine, the operator must read the operating instructions in detail;

2. When operating the machine, the operator shall not place the body parts in the running

position of the machine;

3. The maintenance personnel should read the operation instructions carefully before

maintenance;

4. When loading, unloading and normal maintenance or repair, please be sure to turn off the

power supply and air source and pay attention to safety;

5. Do not approach or touch the machine without training;

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CONTENTS
1. Features of the machine.................................................................................3

2. Description of mechanical structure and adjustment ………………...…….4

3. Machine operation process……........……………………………………….5

3.1. Mechanical part adjustment and operation instructions…………………..5

3.2. Adjustment and operation instructions of electric control part…………..9

3.3. Adjustment and operation instructions of pneumatic control part ...........12

3.4. Adjustment and operation instructions of tape applicator……………….16

4. Explosion diagram ………………......................................................…… 19

4.1. Explosion diagram and parts list of storage part………...……………….20

4.2. Explosion diagram and parts list of engine block……….....................….23

4.3. Explosion diagram and parts list of tape applicator……..…………….…26

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1. Features of the machine:

This machine is a series of automatic open case machines with the function of automatic cover

folding and bottom sealing. It is economical and efficient to operate on a single machine. It is an

ideal sealing equipment. The main parameters are as follows:

Machine model: KX-1

Packing capacity: 3-10 cases / min

Temporary storage capacity of carton: 100pce / 1000mm

Sealing height: 100 mm ~ 350 mm

Sealing length: 200 mm ~ 450 mm

Table height: 580mm ~ 780mm

Dimension: L2000 mm × w1900 mm × h1450 mm

Sealing speed: 20m / min

Applicable power supply: 220 V / 380 V 50 / 60 Hz (option 1)

Pressure source supply: 5.5 ~ 6kg / cm2

Applicable tape: w (48, 60, 72) mm × l1000y

Mechanical weight: About 450kg

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2. Machine structure and adjustment instructions (See Drawings)：

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3. Machine operation

3.1 operation instructions for adjustment of mechanical part

1) Take a formed carton to be opened.

2) Turn the belt width adjusting hand wheel (clockwise, the belt width becomes narrower, vice

versa) to make the width of the discharge belt w equal to the width of the carton

3) Turn the adjusting hand wheel (clockwise forward, reverse backward) to make the suction cup

face parallel to the belt face when the suction cup is in the limit position.
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4）Loosen the pressure plate and adjust the anti loose handle. Adjust the height of the pressure

plate to be equal to the height of the forming carton (clockwise downward, vice versa). After

that, lock the anti loose handle.

5) Take the unopened carton and place it according to the lower edge of the block. Adjust the

height and width of the storage tank to make it equal to the height and width of the unopened

carton. Adjust the conical adjusting block to align with the folding line of the carton.
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6 ) Turn the adjusting hand wheel of pushing carton to adjust to the pushing bar and conical

adjusting block, and the folding line of carton is on the same line ：

7) Adjust the suction cup to the right position according to the size of the carton.
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8) Finally, put the unformed carton into the storage tank and put down the storage push plate. So

far, the mechanical adjustment before startup has been completed.

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3.2 operation instructions for adjustment of electric control part

1) Make sure that the power and air supply have been supplied to the unpacking machine.

2) Turn on NFB and power switch in sequence, and make sure that the emergency stop button is

not pressed down.

3）Touch Screen:

Auto / Manual: switch and display the manual and automatic state. In the manual state, press the

start key to switch to the manual screen. Continuous unpacking: press the start key in the

automatic state to continuously perform the unpacking operation.

Box / minute: press the number button to set 3-16 boxes per minute, and press box / minute to

perform box / minute operation

Open a box: perform an open box operation.

Count: display the total number of batches and unpacking quantity, press RST to return to zero.
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3.3 Description of gas control part

1）Air pressure wiring diagram：

A. The most important thing for the use and maintenance of air pressure components is the

cleanliness of the air source, so it is necessary to keep the air source clean at all times.

B. Provide sufficient air supply to ensure the action of components, and set the pressure at 5-6kg

/ C ^.

C. Pneumatic cylinder: often wipe the moving shaft to prevent dust from seeping into the piston,

resulting in air leakage

D. Air pressure pipeline maintenance: if the air pressure pipeline needs to be disassembled and

maintained, when it needs to be installed and positioned, it is necessary to pay attention to

whether the oxygen pipe is broken. If so, please guide it quickly to prevent air blocking.

E. Suction cup: keep the suction cup clean and avoid oil stains. The vacuum generator must be

cleaned once a week.

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F. Three point combination:

1. Check whether the oil quantity is enough, if not, please add it, and use the special air pressure

oil, the concentration should not be too thick;

*Do not add any other substitute oil to prevent air pressure circuit blocking or failure.

2. To check the filter cup, it is necessary to check whether there is too much water. If there is too

much water, it must be drained;

3. Use the pressure adjusting button to adjust the air pressure to 5-6kg / C

G. In the process of shutdown or maintenance, the residual air in the circuit can be discharged by

using the relief valve to facilitate the safety of personnel.

2）Diagram：
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2）PLC I/O：
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3.4 Operation and adjustment of tape applicator ：

1. First, put the new OPP tape roll on the mandrel, as shown in the figure: pull out the tape,

bypass the small roller, then bypass the knurled roller along the line, then bypass the small

knurled roller, finally pass the tape through the middle of two black tape seats, as shown in the

figure below. In the whole process, we must pay attention to the adhesive surface of the

tape must face outward, only the knurled roller can stick with the paste.

2. Tape position adjustment：

If the tape is not on the center line of the box, please adjust according to the following figure:

loosen the nut, and then adjust the spindle with a screwdriver to adjust the tape position.
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3. Tape tension adjustment：

Rotating the knob can make the speed of the tape reel moderate, adjust the front and back

position of the spring hanging shaft, and change the elastic force of the long tension spring of the

swing rod, so as to control the size of the tape tension. When the spring hanging shaft hangs

forward, the tape tension becomes larger, otherwise it becomes smaller.

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Troubleshooting of abnormal sealing tape

Trouble Reason Methods

The blade is not sharp or
Replace the blade; clean
Tape cut ceaseless the tape film is stuck on
the blade and oil it
the blade tip

The tool holder is stuck,

The tape has been cut off, Check the screws of the
the action is not flexible or
but it has been dragged tape applicator or adjust
the spring is not tight
delay the spring force
enough

The main spring is too

loose, so the rebound
The tape is cut off but does Moderately lock the main
speed of the rear wheel
not fit the box surface spring screw
cannot match the belt
speed

The main spring is too

The carton stuck in the Moderately loosen the
tight and the front wheel is
middle main spring of belt pulley
stuck in the middle

The unidirectional roller is Replace the one-way roller

The tape is easy to fall off
ineffective with a new one
Before sealing the box,
after the box cover is
folded flat, the box covers
After sealing, the box body
on both sides should be
is skewed and the cover is
aligned and parallel with
staggered
the box before being
pushed into the sealing
machine to seal the box

After sealing, the tape on

Adjust the nut M8 on the
the back section of the
tape applicator to increase
carton is wrinkled or the
the tension
attached tape is not flat
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4. Each spare parts

4.1Carton storage part：

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Spare parts lists

S. No Spare parts no. Name Qty Remark

1 FM-K -3-01 Bracket welding 1
2 FM-K -3-02 Bracket holder 1
3 FM-K -3-03 Bracket Level 1
4 FM-K -3-04 Bracket slide 1
5 FM-K -3-05 Carton pusher board 1
6 FM-K -3-06 Fixed Block 2
7 FM-K -3-07 Carton fixed plate 1
8 FM-K -3-08 Bracket cover plate 1
9 FM-K -3-09 Bracket baffle welding 1
10 FM-K -3-10 Bracket holder 1 1
11 FM-K -3-11 Bracket Slide bar 2
12 FM-K -3-12 Bracket Screw 2
13 FM-K -3-13 Bracket block 2
14 FM-K -3-14 Carrier sprocket 4
15 FM-K -3-15 Column 2
16 FM-K -3-16 Bearings 2
17 FM-K -3-17 Lift Screw 2
18 FM-K -3-18 Fixed slide bar 2
19 FM-K -3-19 Lift Screw 1 Welding 2
20 FM-K -3-20 Bearings 2
21 FM-K -3-21 Upper crossbeam 1
22 FM-K -3-22 Upper crosspiece 1
23 FM-K -3-23 Upper cross bottom stop 2
24 FM-K -3-24 Gland plate 1
25 FM-K -3-25 Septum 4
26 FM-K -3-26 Lift plate 1 1
27 FM-K -3-27 Horizontal fixed frame welding 1
28 FM-K -3-28 Baffle 4
29 FM-K -3-29 Welding of fixed rear frame 1
30 FM-K -3-30 cross bar 1
31 FM-K -3-31 Welding of fixed middle frame 1
32 FM-K -3-32 Welding of fixed front frame 1
33 FM-K -3-33 Lift Bearings 1 2
34 FM-K -3-34 Lift Screw 2
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35 FM-K -3-35 Bottom plate 1

36 FM-K -3-36 Vertical stop 1 1
37 FM-K -3-37 Short slide bar 2
38 FM-K -3-38 Lift Screw 2
39 FM-K -3-39 Sliding shaft frame 1
40 FM-K -3-40 Lift bearings 1
41 FM-K -3-41 Lift bearings 1
42 FM-K -3-42 Hand Running wheels 2
43 FM-K -3-43 Lift cover 1
44 FM-K -3-44 Hand wheel 2
45 FM-K -3-45 Vertical baffle 1
46 FM-K -3-46 Lift cover 1
47 FM-K -3-47 Vertical block 1
48 FM-K -3-48 Vertical guard plate 1 1
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4.2 Machine:
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Spare parts lists
S. No Spare parts no. Name Qty Remark
1 FM-K -1-01 Frame welding 1
2 FM-K -1-02 Casing back baffle 1
3 FM-K -1-03 Electrical base plate 1
4 FM-K -1-04 Electrical box 1
5 FM-K -1-05 Connecting shaft 1
6 FM-K -1-06 Connecting rod 4
7 FM-K -1-07 Connecting strut 2
8 FM-K -1-08 Connecting plate 1
9 FM-K -1-09 Connecting pipe 1 1
10 FM-K -1-10 Connecting plate 2
11 FM-K -1-11 Connecting rod 4
12 FM-K -1-12 Connecting tube 1
13 FM-K -1-13 Connecting plate 1 1
14 FM-K -1-14 Sliding rod seat 1 1
15 FM-K -1-15 Push rod bearing block 2 1
16 FM-K -1-16 Suction cup holder 4
17 FM-K -1-17 Suction cup holder 1
18 FM-K -1-18 Fixed block 4
19 FM-K -1-19 Suction cup seat 4
20 FM-K -1-20 Suction pad 4
21 FM-K -1-21 Suction cup seat cover 4
22 FM-K -1-22 Sucker plate 2
23 FM-K -1-23 Welding of slide plate 1
24 FM-K -1-24 Sliding rod seat 1 1
25 FM-K -1-25 Slide plate 1
26 FM-K -1-26 Sliding seat connecting rod 1
27 FM-K -1-27 Sliding seat connecting plate 1
28 FM-K -1-28 Sliding seat 1
29 FM-K -1-29 Push rod bearing seat 2
30 FM-K -1-30 Slide bar 1
31 FM-K -1-31 Rear adjusting screw rod 1
32 FM-K -1-32 Sliding seat positioning plate 1
33 FM-K -1-33 Rear nut 2
34 FM-K -1-34 Rear sliding sleeve 4
35 FM-K -1-35 Locking sleeve 2
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36 FM-K -1-36 Rear mounting plate 1

37 FM-K -1-37 Push box up bar 1
38 FM-K -1-38 Rear screw rod 1
39 FM-K -1-39 Push box bearing seat 1 2
40 FM-K -1-40 Cylinder head seat 1
41 FM-K -1-41 Putter seat 1
42 FM-K -1-42 Unpacking lever 1
43 FM-K -1-43 Pusher plate 1
44 FM-K -1-44 Rear cylinder block 2
45 FM-K -1-45 Push rod bearing plate 1
46 FM-K -1-46 Sliding rod of push box 2
47 FM-K -1-47 Rear adjusting shaft 1
48 FM-K -1-48 Rear folding cover shaft 1
49 FM-K -1-49 Rear folding cover frame 1
50 FM-K -1-50 Rear seat frame 1
51 FM-K -1-51 Welding of core frame 1
52 FM-K -1-52 Adjusting shaft 1 2
53 FM-K -1-53 Linked gear 2
54 FM-K -1-54 Linkage rack 2
55 FM-K -1-55 Folding cover shaft 1
56 FM-K -1-56 Front folding cover frame 1
57 FM-K -1-57 Support rod 4
58 FM-K -1-58 Left hand nut 2
59 FM-K -1-59 Right hand nut 2
60 FM-K -1-60 Left and right screw rods 1
61 FM-K -1-61 Left and right screw rod 1 1
62 FM-K -1-62 Aluminum profile 554 7
63 FM-K -1-63 Aluminum profile 845 3
64 FM-K -1-64 Aluminum profile 1960 3
65 FM-K -1-65 Aluminum profile 580 1
66 FM-K -1-66 organic glass 6
67 FM-K -1-67 Drive plate welding 2
68 FM-K -1-68 Adjusting shaft 2
69 FM-K -1-69 Driving shaft 2
70 FM-K -1-70 Driving wheel 2
71 FM-K -1-71 Adjusting wheel 2
72 FM-K -1-72 Drive baffle 2
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73 FM-K -1-73 Shield Shaft 4

74 FM-K -1-74 Shield 2
75 FM-K -1-75 Adjustment block 2
76 FM-K -1-76 Conveyor belt 1520 2
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4.3 Tape part:
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Spare parts lists

S. No Spare parts no. Name Qty Remark

1 FJX01 Large board 1
2 FJX02 Plate support rod 2
3 FJX03 Eccentric shaft 1
4 FJX04 Front spindle 1
5 FJX05 Front pressure wheel swing plate 1
6 FJX06 Rear pressure wheel swing plate 1
7 FJX07 connecting rod 1
8 FJX08 Pulley shaft 1
9 FJX09 Single way axle 1
10 FJX10 Arch belt box support 1
11 FJX11 Small screw 2
12 FJX12 Compressor shaft 2
13 FJX13 Spring hook 1
14 FJX14 Limit post 1
15 FJX15 Arch belt box shaft 1
16 FJX16 Guide belt shaft 2
17 FJX17 Guide belt cover 1
18 FJX18 Film blocking wheel 1
19 FJX19 Nylon sleeve 1
20 FJX20 Support column 1
21 FJX21 Front carriage 1
22 FJX22 Rear support 1
23 FJX23 Spring strut 1
24 FJX24 Roller inner support sleeve 2
25 FJX25 Roller middle support sleeve 2
26 FJX26 Roller outer support sleeve 2
27 FJX27 Rubber roller 2
28 FJX28 Inner ring 1
29 FJX29 Ox tendon circle 1
30 FJX30 Oil free lining 4
31 FJX31 Turret plate shaft 2
32 FJX32 Tool holder plate 1
33 FJX33 Blade holder 1
34 FJX34 Knife carriage 1
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35 FJX35 Knife guard 1

36 FJX36 Knife guard shaft 1
37 FJX37 Arch strip 1
38 FJX38 Right belt baffle 1
39 FJX39 Long inner ring of beef tendon 1
40 FJX40 Long inner ring of beef tendon 1
41 FJX41 Torsion spring 1
42 FJX42 blade 1
43 FJX43 Film roller bracket 1
44 FJX44 Tool holder torsion spring 1
45 FJX45 Oil free bearing 2
46 FJX46 Mandrel of film roller 1
47 FJX47 Guide spring 1
48 FJX48 Film roller 1 1
49 FJX49 leaf spring 2
50 FJX50 Sealing tape 1
51 FJX51 Film roller spring 1
52 FJX52 drag spring 1
53 FJX53 Tool holder spring 1
54 FJX54 Small board 1
55 FJX55 Foot plate 2
56 FJX56 Brush 1
57 FJX57 Tool holder plate 1
58 FJX58 Single way bearing 2
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QUALIFICATION
Product Model: KX
Product Name: Automatic Carton opener and bottom sealing machine

Factory No.:

The product has been inspected. It has passed the inspection.

It is permitted to carried out of the factory.

Inspector:

Chief of the Inspection Section:

Date: