WD10/WD12系列发动机装配关键件点

Key components and points in the

assembling of WD10/WD12 series engine
 Contents
10 Adjustment of fuel supply
1 Assembling of nozzle, camshaft and
advanced angle
cylinder liner
11 Assembling of fuel injector
2 Assembling of crankshaft and crankcase
and high pressure oil pipe
3 Pre-assembling and final-assembling 12 Assembling of water outlet
of piston and connecting rod pipe, intake and exhaust pipe
4 Assembling of flywheel housing 13
Assembling of oil pan
and flywheel
5 Assembling of lubricating oil pump 14 Assembling of water pump

15 Assembling of air compressor

6 Assembling of gear chamber

Pre-assembling and final-assembling 16 Assembling of shock absorber

7
of cylinder head and pulley
8 Assembling and adjustment of rocket 17 Assembling of tensioner pulley
arm assembly
and belt
9 Assembling fuel pump 18 Assembling of supercharger
1.1 Assembling of nozzle
Technical requirements：
Tighten the hollow bolt of nozzle with a torque of 20-30N.m；
Tools: Curved wrench, extension rod, 19 # socket wrench, towel and oil pot.

Inspection before assembling:

1）Check if the oil gallery and nozzle are unobstructed.
2）Check if the nozzle (with the mating face of cylinder block)has bumps or burrs.
3）Check if solder joint of nozzle is cracking.

Inspection after assembling

Check if the assembling is correctly done.
1.1 喷油嘴的装配 1.1 Assembling of nozzle
装配过程：
Assembling process:

Wipe the connecting faces to Use 19# socket wrench to

ensure that the nozzle is clean Install nozzle tighten
擦拭结合面并确保喷嘴干净 装入喷嘴 使用19#套筒扳手拧紧
1.2 Assembling of camshaft

Technical requirements：
Tighten (strength is 10.9) the fastening bolt of camshaft thrust plate with a torque of 29-
35N.m.
Check if the rotation of camshaft is blocked. Feel its axial clearance manually. The axial
is 0.1-0.4mm.
Tools: Curved wrench, extension rod, 13 # socket wrench, towel, oil pot and 242 glue.

Inspection before assembling:

1）Check if the camshaft bushing has bumps；
2）Check if the camshaft has bumps.

Inspection after assembling:

Check if the rotation of camshaft is flexible and non-blocking. Feel its axial clearance
manually. The axial is 0.1-0.4mm.
1.2凸轮轴的装配 1.2 Assembling of camshaft
装配过程：
Assembling process:

Smear engine oil on the Hold the camshaft horizontally

Smear engine oil on the and turn it gently to put it
camshaft bushing journal
在凸轮轴衬套处涂抹机油 into the camshaft hole
在轴颈处涂抹机油 水平端凸轮轴，轻轻转动着装入凸
轮轴孔内
1.2凸轮轴的装配 1.2 Assembling of camshaft

Smear 242 thread sealant on Use 13# socket wrench to tighten Turn the camshaft manually to see
the thread of the thrust the bolt. if there’s any blocking.
plate bolt. Smear oil on 用13#的套筒拧紧螺栓 用手转动凸轮轴，无阻滞.
its supporting face.
止推片螺栓螺纹部涂242螺纹密
封胶，其支撑面涂油
1.3 Assembling of cylinder liner
Technical requirements：
Smear MoS2 powder evenly on the outer wall of the cylinder liner；
The cylinder liner should be higher than the upper surface of the cylinder block by
0.05~ 0.10mm.

Inspection before assembling:

Check if the cylinder liner and cylinder-hole have bumps.

Inspection after assembling

Check if the cylinder liner is installed in place. The protrusion allowance is
0.05~0.10mm.
1.3气缸套的装配 1.3 Assembling of cylinder
liner
装配过程：
Assembling process:

气缸套外壁涂二硫化钼 放入机体缸孔中
Smear MoS2 powder on the Put it into the cylinder-hole 压入缸套
outer wall of the cylinder liner of the engine block Press into cylinder liner
2、Assembling of crankshaft and crankcase
Technical requirements：
1）Tighten main bearing bolts (M18,14 in total) cross-
symmetrically according to the order shown below.
Pre-tighten with 80N·m for the first time and
265~290N·m for the second time.

2） Tighten intermediate hexagon socket head cap screw (M8×25，22 in total). First tighten the
middle part and then both sides. The tightening torque is 22-29N·m；
3）Loosen and then tighten the intermediate hexagon head bolt (M8×110，5 in total). First tighten the
middle part and then both sides. The tightening torque is 22-29N·m；
4）The bolt with thread hole in the head should be installed in the sixth main bearing.
Tools:510 surface glue, lithium grease, towel, oil pot, 22 # socket and torque wrench

Inspection before assembling：

1）Check if the upper and lower bearing bushes, crankcase and thrust washers have bumps；
2）Check if the processing hole on the crank is blocked；
3）Check if the rear oil seal and internal spring are intact.

Inspection after assembling:

Check if the rotation of crankshaft is flexible and non-blocking. Feel the crankshaft radial and axial
clearance manually. The axial clearance is 0.102-0.305mm.
2、曲轴及曲轴箱的装配 2.Assembling of
crankshaft and crankcase
装配过程：
Assembling process:

下止推片涂锂基脂并安装，油槽
朝外
将曲轴抬入机体
安装主轴瓦
Smear lithium grease on lower Put the crankshaft into engine block
Install main bearing
thrust washer and install it. The
oil groove is facing the outward.
2、曲轴及曲轴箱的装配2.Assembling of
crankshaft and crankcase
装入上止推片，其油槽外
Install upper thrust washer
with the oil groove facing the
outward
机体与曲轴箱结合面涂510密封
胶
装胶圈
The connecting face of
Install the rubber ring engine block and crankcase
should be coated with 510
sealant
2、曲轴及曲轴箱的装配2.Assembling of
crankshaft and crankcase

两人配合安装曲轴箱 先中间后两边打定位销 压入后油封

Two operators work in coordination Install the locating pin by Press the rear oil seal
to install the crankcase. punching down the middle inside
one first, and then the ones
on both sides.
2、曲轴及曲轴箱的装配2.Assembling of
crankshaft and crankcase

主轴承螺栓涂油 按技术要求安装 用套筒扳手和内六角扳手按照技术要求拧

紧曲轴箱上螺栓
Smear oil on main bearing The installation should follow the
Tighten the bolts on crankcase with
bolt technical requirements.
socket wrench and hexagon socket
wrench according to the technical
requirements.
3. Pre-assembling and final assembling
of piston
Technical requirements：
1）Technical requirements of pre-assembling:
①The oil ring opening and internal spring opening of the oil ring can not overlap. When assembling the oil
ring, the surface marked ”Top” on the two air rings (Trapezoidal ring is on the upper side, tapered ring is on
the lower side) should be upward；
②The angle between the first air ring and the piston pin hole is 30°, the angel among three gas rings is
120°；
③ Connecting rod big end opposites to the piston gap, the angel between piston retainer ring and vertical
direction of piston should be 45°.
2）Technical requirements of final assembling：
① Matching number of connecting rod body of connecting rod big end and connecting rod cover should be
consistent；
②Connecting rod bolt （M14×1.5，only be used once）, the first tightening torque is 120N·m，the second
turn angle is 90±5°，the last torque should be within the scope of 170~250N·m；
③ Piston assembling order is 4-3-6-1-2-5
Tools： Torque wrench, short extension rod, 19 # socket wrench, towel, oil pot, pliers, ​simple self-made
tooling and piston hook
Inspection before assembling：
1）Check if the gas ring, oil ring, piston head and cylinder liner are intact；
2）Check if the connecting rod and piston are in the same weight group respectively.
Inspection after assembling: Shake the connecting rod cover up and down to
check axial clearance of connecting rod cover.
3、活塞的预装与总装 3.Pre-assembling and
final assembling of piston
装配过程：Assembling process:
1）活塞预装过程 1)Process of piston pre-assembling

活塞环有标记的一面朝上 将活塞环装入活塞环槽 活塞销、连杆小头涂油并安装

The side of piston ring marked Install the piston ring into piston Smear oil on piston pin and
“Top” should be upward. ring groove connecting rod small end, and
then install
3、活塞的预装与总装 3.Pre-assembling
and final assembling of piston

安装挡圈，活塞销挡圈要与活塞竖 检查连杆配对好 气缸套内壁涂油，并用专用工具下活

直方向成45°
Install retainer ring. The angle
between piston pin retainer ring
and vertical direction of piston
should be 45°.
塞，连杆大头开口朝向机油冷却器一
Check the matching of connecting
侧
rod
Smear oil on inner wall of cylinder
liner. Install the piston with special
tools. The connecting rod big end
opening should be on the same side
of oil cooler..
3、活塞的预装与总装3.Pre-assembling and
final assembling of piston
2）活塞总装过程 2)Process of final assembling of the piston

对应预紧连杆螺栓 分两次拧紧连杆螺栓 检查间隙

Pre-tighten the Tighten connecting rod bolts Check the clearance

corresponding connecting in two times
rod bolts
4、Assembling of the flywheel and
flywheel housing
Technical requirements：
1）Technical requirements of assembling flywheel housing:
①There are 13 flywheel housing bolts in total, seven long bolts and six short bolts. As shown in right figure,
4,5,6,7,8,9 M12×60 bolts, and 1,2,3,10,11,,12,13 M12×70 bolts, use 19#socket wrench and 510flat glue。
②The tightening order of flywheel housing bolts is shown as the number in right figure, tightening torque is
110~140N·m，this bolts can be reused twice；
2）Technical requirements of assembling flywheel:
Tighten the flywheel bolts diagonally, the first tightening torque is 60+20N·m，and then turn
90°±5°respectively，the torques reach 230~280N·m at same time.
Specification of flywheel bolt: M14×1.5（9 in total），can be repeated twice.
Tools: Torque wrench, marker pen, towel, oil pot, 22#socket wrench

Inspection before assembling:

1）Check if the contact surface of flywheel housing
and engine block is flat；
2）Check if the gear ring is intact

Inspection after assembling:

Check if each bolt has been tightened.
4、飞轮及飞轮壳的装配 4.Assembling of
the flywheel and flywheel housing
装配过程：Assembling process:
1）飞轮壳装配过程 1) Process of assembling flywheel housing
结合面涂连续均匀510平面胶
Smear 510 surface glue on the
connecting face continuously and
uniformly
螺栓松装在飞轮壳上，注意螺栓
区分（七长六短） 按照技术要求拧紧飞轮壳螺栓
Install the bolts loosely on the Tighten the flywheel housing bolts
flywheel and notice the according to technical requirements
distinction of bolts (seven long
bolts and six short bolts)
4、飞轮及飞轮壳的装配 4.Assembling of
the flywheel and flywheel housing
2）飞轮装配过程 2）Process of flywheel assembling

用力矩扳手拧紧螺栓达到技术
用引导棒来对正销孔 将飞轮装上
要求
Align the pin holes by guiding Install the flywheel
Tighten the bolts by torque
rod
wrench according to technical
requirements
5、Assembly of lubricating oil pump
Technical requirements：
The tightening torque of two bolts（one is M10×55 ，one is M10×30）is 44~58N·m。
Tools: Torque wrench, copper hammer, towel, oil pot, 16# socket wrench and 242 glue.

Inspection before assembling：

1）Check the mating face of lubricating oil pump and engine block and mating face of gear
chamber and engine block;
2）Check the welding place of oil suction strainer to ensure it is intact；
3）Check the sealing gasket between oil suction strainer and lubricating oil pump to ensure it is
intact ；
4）Check the pressure-limiting valve in lubricating oil valve to ensure it operating normally ；
5）Check the gear in lubricating oil pump to ensure it is intact；
6）Check gear axial clearance of lubricating oil pump, and check if the rotation is blocking and
has inhale phenomenon

Inspection after assembling：

Check if the installation of lubricating oil pump gasket is in place
5、机油泵的装配 5. Assembling of
lubricating oil pump
装配过程：Assembling process:
取少量锂基脂将机油泵垫片粘在机
油泵出油口上
Take some lithium grease to glue
the lubricating oil pump gasket on
oil outlet of lubricating oil pump
六角头螺栓螺纹部位涂242胶，松
装在机油泵上
Smear 242 glue on thread of
hexagon head bolt, and loosen
install on lubricating oil pump
装机油泵总成，用定位销将机油
泵固定在机体上，并拧紧螺栓
Install lubricating oil pump
assembly, fix the lubricating oil
pump on engine block with
locating pin, and tighten the bolts
 6、Assembling of gear chamber
Technical requirements：
1）Smear 510 flat glue on mating face of gear chamber and engine block.
2）As shown in right figure, the timing gear chamber has 9 M10 bolts; as 6,7 and 8 are shorter, smear 242
thread fastening glue when assembling；
3）Intermediate gear bolts (4 M10 bolts), tighten symmetrically to 60N·m and then turn 90°, finally reach
100~125N·m.
4）The timing gear is M8*20，strength is10.9 grade，tighten symmetrically and
torque is 32-36N.m，and smear 242glue.
5）Turn crankshaft to top dead center of No.1 and No.6 cylinder when
assembling，and align OT line to install.
Tools：Torque wrench，13#、15#、16# socket, flat glue and copper hammer

Inspection before assembling：

1）Check if the intermediate gear has crack or broken gear
2）Check if the intermediate gear of lubricating oil pump has sundries
or bumps, and rotating fixable

Inspection after assembling:

Check the backlash of the circular tooth after assembling timing gear
and intermediate gear, among which, the backlash between timing gear
and intermediate gear is 0.015-0.33mm.
6、齿轮室的装配 6. Assembling of gear chamber

装配过程：Assembling process:

在机体平面上涂上510密封胶 将中间齿轮组装入齿轮室
Smear 510 sealant on the Assemble the intermediate 抬齿轮室壳安放到机体上
engine block plane gear assembly into gear Lift the gear chamber and
chamber install on engine block
6、齿轮室的装配 6.Assembling of gear chamber

打入中间齿轮定位销
打入齿轮室定位销 中间齿轮盖板紧固螺栓螺纹部位涂242
Punch locating pin
Punch locating pin of 螺纹密封胶；按技术要求拧紧
of intermediate gear
gear chamber in. Smear 242 thread sealant to
in.
thread part of intermediate gear
cover plate fastening bolt;
tighten according to technical
requirements.
6、齿轮室的装配 6.Assembling of gear chamber

盘车是发动机在1，6缸上止点
正时齿轮紧固螺栓螺纹部位涂242螺纹 对正刻线
Turn crankshaft at top dead
密封胶；按技术要求拧紧 Align the engraved line
center of No.1 and No.6 cylinder Smear 242 thread sealant to thread
part of timing gear fastening bolt;
tighten according to technical
requirements
6、齿轮室的装配 6.Assembling of gear chamber

涂510平面密封胶
Smear 510 surface 放入胶圈 拧紧
glue Install the rubber Screw
ring
7、Assembling of cylinder head and valve
mechanism
1.Pre-assembling of cylinder head
Technical requirements:
① Smear MoS2 grease on intake and exhaust valves；
② Clearance between exhaust valve stem and valve guide is 0.025-0.053, clearance between
intake valve stem and valve guide is 0.02-0.048；
③ The plane valve of valve bottom recessed cylinder head exhaust/intake 1.08-1.48/0.85-1.05；
④ Notice that rotating direction of inner valve spring and outer valve spring should be opposite.
Tools：22mm fork wrench, special tools for disassembling and assembling cylinder head.

Inspection before assembling

①Check if the intake and exhaust valve holes have scratch; and check if intake and
exhaust valves are installed correctly；
②Check if the valve seat is missed to install, and check if the intake and exhaust valves
are installed oppositely；
③Check the rotating direction of inner and outer valve springs；
④The intake and exhaust valves should slide smoothly and no-blocking in valve guide；
⑤Check if rotating flexible before installing rotating mechanism of valve spring.
Inspection after assembling
①Check if the intake and exhaust valves have sundries；
②Check if each clearance complies with requirements；
③Check if two coil springs are assembled correctly.
7、气缸盖及配气机构的装配 7、Assembling
of cylinder head and valve mechanism
装配过程 Assembling process

装气门阀杆密封套 涂二硫化钼膏 装气门锁夹

Valve guide bush Smear MoS2 Install valve lock clamp
7、Assembling of cylinder head and
valve mechanism
2.Assembling of valve tappet

Technical requirements
The clearance between tappet and tappet hole should be 0.025～
0.089
Tools: Brush or oil pot, special tools or tappet

Inspection before assembling

Must blow clean by air compressor before assembling, and then
check if oil hole is unobstructed.

Inspection after assembling

Check if the valve tappet is oblique after assembling the valve tappet.
7、气缸盖及配气机构的装配 7、Assembly of
cylinder head and valve mechanism
装配过程 Assembling process

①挺柱涂油 ②下挺柱
① Smear oil on tappet
② Install tappet
7、Assembling of cylinder head and
valve mechanism
3.Assembling of cylinder head
Technical requirements
①The cylinder head gasket should only be used once and must be replaced in case of
repair.
②Tightening order of main bolts: The first tightening torque is 29+20Nm，the second is
198 Nm，and turn 90°clockwise in the third time, the torque should be in the range of
240-340Nm；
③Tightening order of assistant bolts: : The first tightening torque is 29+20Nm，the second
is 98 Nm，and turn 90°clockwise in the third time, the torque should be in the range of
120-160Nm；
Tools: Torque wrench, 17#, 22# socket, copper hammer and extension rod
Inspection before assembling
①Check if the inside of cylinder has sundries before assembling, wipe inner cylinder wall and
top of piston clean, and spray appropriate cleaning lubricating oil on inner cylinder wall；
②Check if components assembled correctly, include to check if valve sealing sleeve and valve
collets are on seat
③Need to knock the components of cylinder head to remove sundries by nylon rod on
workbench before assembling, and then wipe clean the bottom of cylinder head components
Inspection after assembling:
Check if the main and assistant bolts of cylinder head reach the required torque
7、气缸盖及配气机构的装配7、Assembling
of cylinder head and valve mechanism
装配过程 Assembling process

装气缸盖总成 铜锤敲击缸盖
装气缸盖衬垫 Knock cylinder head by
Install cylinder head assembly
Install cylinder head gasket cooper hammer
7、气缸盖及配气机构的装配7、Assembling
of cylinder head and valve mechanism

用出水管给缸盖找平
松装气缸盖主螺栓和带肩螺母 按技术要求拧紧
Level the cylinder head with
Loosely install the main bolts Tighten them according
water outlet pipe
of cylinder head and collar to technical
nut requirements
8、Assemble the rocket arm seat to
adjust valve clearance
Technical requirements：
① The clearance between rocket arm and rocket arm shaft is 0.012～0.066mm；
② Tightening torque of rocket arm seat is 98+10N·m；
③ Tightening torque of hexagon head bolt in cylinder head cover is （22～29）N·m
④ Adjustment of valve clearance: Turn the flywheel to make the No.1 cylinder in outbreak
position according to rotating directing of crankshaft, adjust intake valves of No.1, No.2
and No.4 cylinder and exhaust valves of No.1, No.3 and No.5 cylinder successively.
WD615.WD10Intake valve clearance is 0.30±0.03mm. Exhaust valve clearance is
0.40±0.03mm.WD12Intake valve clearance is 0.35mm. Exhaust valve clearance is
0.40mm. EVB valve clearance is 0.25±0.03mm. Adjust nut torque:（30～45）N·m，
turn crankshaft 360°according to rotating direction of crankshaft, and adjust the
remaining rocket arm clearance；

Inspection before assembling:

① Blow valve push rod clean by air compressor before assembling valve push rod；
② Check if oil gallery hole is unobstructed, and smear oil on contact end of push rod and
tappet；
③ Must check if copper washer and rubber ring are broken before assembling fuel injector.
Inspection after assembling: Check valve clearance
8、装摇臂座调整气门间隙8、Assemble the
rocket arm seat to adjust valve clearance
装配过程 Assembling process

气门推杆涂油 飞轮壳和齿圈的刻度线对齐，找
按技术要求拧紧 到上支点
Smear oil on valve Tighten the bolts by
push rod Scale line of flywheel housing
torque wrench and gear ring should be aligned.
according to technical Find the top dead center.
requirements
8、装摇臂座调整气门间隙 8、Assemble the
rocket arm seat to adjust valve
clearance

调气门间隙 装气门罩密封垫 装气门罩

Adjust valve clearance Install valve cover sealing Install valve cover
gasket
9、Assembling of fuel pump
Technical requirements：
The scribed line on the pump flange to the pump gear alignment. The fuel supply advanced angle scale
according to technical requirements in flywheel should align with “OT” scale line in flywheel housing
before in top dead center of No.1 cylinder, install the oil pump on gear chamber, and tighten
fastening bolt (44-58Nm）

Inspection before assembling:

Check if the oil pump flange rubber ring is intact

Inspection after assembling:

Check if the scale line of oil pump gear aligns with scale line of gear chamber observation hole after
assembling oil pump, and re-assemble if not.
9、高压油泵的装配

刻线对齐 安装油泵 检查刻线对齐

9、Assembling of high pressure oil pump

刻线对齐 安装油泵 检查刻线对齐

Scribed line alignment Install the fule pump Check the scribed line
alignment
 10、Adjustment of fuel supply advanced
angle
Method of adjusting fuel supply advanced angle:

1、Remove cylinder head cover of No.1 cylinder. Check if the piston of No.1 cylinder is near top
dead center by rotating the push rod and turn the crankshaft if not.
2、Turn crankshaft counterclockwise (check from flywheel end) by special tool to make the fuel
supply advanced angle scale according to technical requirements in flywheel should align
with “OT” scale line in flywheel housing. (Note: Allow to turn flywheel clockwise first to make
the “OT” scale line in flywheel housing reaches more than two times of scale line of fuel
supply advanced angle, and then turn crankshaft counterclockwise.)
3、Flange mechanical pump models: Loosen the fastening bolt of high pressure oil pump and
flange; Coupling models: Loosen the bolts of angle adjusting plate.
4、Seal the oil-return port of fuel injection pump; remove hollow bolt in oil-inlet port of fuel
injection pump, connect oil-inlet port with special fuel supply pipe, and tighten connector; use
special oil-return pipe to connect oil-inlet port of fuel injection pump No.1 cylinder, and
tighten connecting bolt. The special oil return pipe consist of oil-resistant transparent rubber
hose and connecting elbow, among which, the total length of connecting elbow is less than
150mm.
10、Adjustment of fuel supply advanced
angle
5、Start fuel supply advanced angle adjustment device, turn flange mechanical fuel
injection pump clockwise(seen from free end) or turn coupling mechanical fuel
injection pump flange counterclockwise (see from free end), make the diesel oil flow
out from oil outlet port of oil pump linearly. The fuel injection pump with delivery
valve, fuel supply pressure of fuel supply advanced angle adjustment device is
2MPa approximately; fuel injection pump without delivery valve, fuel supply pressure
of fuel supply advanced angle adjustment device is 0.5MPa approximately
6、Turn pump body of flange-structured fuel injection pump counterclockwise (seen
from free end) or turn coupling-structured fuel injection pump flange clockwise (seen
from free end) to make the high pressure oil from linear change to drop, use
stopwatch to detect after dropping 10s continuously. Visual drip count, 1 drop / sec
in average, the flow rate unchanged and last 10s.
7、Flange-structured fuel injection pump: Tighten fastening bolt between flange fuel
injection pump bracket and fuel injection pump seat first according to technical
requirements, and then tighten fastening bolt between fuel injection pump and
flange; Coupling-structured fuel injection pump: Tighten fastening bolt of angle
adjusting plate according to technical requirement, and smear sealant on fastening
bolt. The operator should check visually if the high pressure diesel oil is 1 drop/sec
after tightening bolts.
11、喷油器、高压油管的安装 11.Assembling of
fuel injector and high pressure oil pipe

装高压油管
装喷油器 Install high pressure oil pipe
Install fuel injector
12、Assembling of water outlet pipe,
intake and exhaust pipes
Technical requirements：
Smear MoS2 on the sealing ring of exhaust
pipe. The tightening torque is 49~68.6Nm.
Bolts not in this range should be replaced
Tools： Steering handle ，13mm and16mm
socket
Inspection before assembling:
Check if the gasket is intact; check the
sealing ring of exhaust pipe.
Inspection after assembling:
Check if the bolts are tightened.
13、Assembling of oil pan
Technical requirements：The sealing gasket should be smooth and not distorted. Cross-
symmetrically tighten the oil pan bolts and the torque is 22-29N·m；
Tools：13mm socket and 32 open-end wrench

Inspection before assembling: Check if the suction strainer and oil pan are interferential.
Inspection after assembling: Check if magnetic screw plug is tightened.
14、Assembling of water pump
Technical requirements： Inspection before assembling:
1、Clean the water pump and gear chamber surface Check if water pump impeller is rotating flexibly.
to install the water pump sealing gasket. Tools: 13# wrench
2、Install water pump
3、Install generator bracket
Inspection after assembling:
Check if water pump bolts are tightened.
4、Fasten water pump bolts
5、Install water inlet pipe assembly of water pump
 15、Assembling of air compressor
Technical requirements of air compressor
Tools：13# socket and crank
assembling:
1. The connecting face of air compressor and gear chamber has Inspection after assembling:
rubber ring and smear 510 flat glue. Check if the air compressor bolt is tightened.
2. Connect water inlet pipe and water return pipe of air
compressor respectively.
Inspection before assembling: Check if air compress
gear is rotating flexibly.
16、Assembling of shock absorber and
pulley
Technical requirements：The torque of crankshaft connecting bolt and pulley is
60+10N·m；
Inspection before assembling: Check if the shock absorber and pulley are intact.
Tools： 16#socket and torque wrench
Inspection after assembling: Check if the torque reaches the requirement.
17、涨紧轮、皮带的装配 17.Assembling of
tensioner pulley and belt

装张紧轮 拧紧紧固螺栓 装皮带

Install tensioning pulley Tighten fastening bolts Install belt
18、Assembling of the supercharger
Technical requirements： Tools:
1、Loosely install the supercharger on 13# socket and crank
exhaust pipe
2、Install oil return pipe of supercharger
Inspection after assembling:
1、Check if supercharger bolts are tightened.
3、Install oil inlet pipe of supercharger
2、Check if nuts of oil inlet pipe and oil outlet pipe are
Inspection before assembling： tightened.
1、Check if oil inlet pipe and oil outlet 3、 Check the rotation of supercharger impeller.
pipe are smooth.
2、Check the rotation of supercharger
impeller.
谢谢！