Digital Ultrasonic Testing Device

SONAPHONE®
for Preventive Maintenance

MADE IN GERMANY

Preventive Maintenance
SONAPHONE®
Digital Maintenance Process

Planning
Route planning and
measurement point organi-
zation with the modular web
app SONAPHONE DataSuite

Inspection
1 Transfer the routes to the
SONAPHONE and carry out
the test with the correspon-
2 ding app: LevelMeter | LeakEx-
pert | SteamExpert

Record Ultrasonic Signal

3 Recording of the broadband
ultrasonic signal in the
frequency range from
20 kHz to 100 kHz

Documentation
Add photos, videos, voice
4 memos and text notes to the
measurement point

5 Trend & Analysis
Evaluation of the data with the
help of thresholds, alarm levels,
6 status displays and trend
analysis in the SONAPHONE
DataSuite

Report
Create a PDF report directly
on the handheld device or in
SONAPHONE DataSuite
Applications and Apps

LevelMeter ®
App for all structure-borne and
airborne sound applications

Condition Monitoring Electrical Inspection

→ Detect bearing damage early and → Detect partial discharges early and
optimize bearing lubrication increase operational safety

Special Apps
Leak Detection and Assessment Steam Trap Testing

LeakExpert® SteamExpert

• Special App for leak • Special app for steam trap

detection and assessment testing

• Patented method for • Optimized workflow for fast

leak classification and testing, including steam
evaluation in l / min or loss estimation in the
CFM as well as in € or $ web app

Reduction of energy costs for com- Reduce energy costs for gene-
pressed air by up to 30  % rating steam by up to 20 % and
increase process stability
SONAPHONE®
Digital Ultrasonic Testing Device for Maintenance

Areas of Application: Optional: modular software

Airborne and structure-borne platform DataSuite
Leak detection | Electrical for Measurement point
inspection | Condition monito- organization | Route planning |
ring | Steam trap test Trend analysis | documentation

Intuitive apps Test reports with just a few

Special apps that guide you clicks
through the entire test process Professional PDF reports
created directly on the device

Bundle important information Touchscreen-Technologie

about the measurement point 5-inch display with multi-touch
Record the spectrogram and screen
level and add photos, voice
memos and text comments to Robust housing in a smart
the measurement point design
Well suited for harsh industrial
environments
Broadband ultrasound
analysis Realizing Maintenance 4.0
Record 20 kHz to 100 kHz Detect problems early and
simultaneously avoid downtimes

Airborne Sensors Structure-Borne Sensors

BS10 BS30 BS20 BS40

• Range up to 8 m • Range up to 35 m • Integrated infra- • Magnetic base

• Interchangeable • Integrated red thermometer for smooth and
attachments laser pointer and for -70 °C to curved surfaces
red dot sight +380 °C object • Optional:
• Integrated
temperature coupling via UNF
laser pointer and • Very good
LED light directivity and • Exchangeable 1/4 " - 28 screw
sensitivity waveguides connection
SONAPHONE DataSuite Software
Routenplanung, Trending und Analysis

→ Central data hub for the organization, presen-
tation and analysis of ultrasonic tests
→ Modern web app technology – available as a
desktop, server or cloud application
→ Organization of ultrasonic measurement data
in measurement points and system trees
→ Measurement point information in a modern
dashboard view
→ Easy creation and management of inspec-
tion routes for condition-based planning of
maintenance activities
→ Integrated DataViewer: display and analysis
of ultrasonic test data using various dB levels,
audio files, thresholds, status displays and
trend analyses
→ Integrated reporting tool for creating PDF
test reports based on test routes and system
status

AssetExpert
App for Route Planning with SONAPHONE®
→ Special app for data acquisition, on-site evaluation and
synchronization to the SONAPHONE DataSuite

→ Date acquisition based on routes

→ An overview of historical data for each test point

→ Identification of measurement points via QR code or ID

Technical Data
General Data Inspection Software: LevelMeter App

Digital ultrasonic testing device with • Level Record (in dB, reference p0 =
Device Design
touchscreen 20 µPa, temporal resolution: 16 ms per
level value)
5 ”-TFT-Display, Resolution WVGA
Display • Spectrogram (temporal resolution: 16 ms
800 Pixel × 480 Pixel
per frequency spectrum)
Touchscreen PCT, 5-Point Multi-Touch-Controller
• Level wheel and level bar (current level)
Acoustic Output of • Level table, with configurable arrange-
Via loudspeakers or wired headphones
Signals ment, number (max. 5) and type of level
displayed
8 GB Flash System Memory;
Storage 16 GB Flash Internal Measurement • The following can be displayed:
Storage 2 GB SDRAM • Sound pressure level and temperature
Ultrasonic sensors: Lemo; Charging • (T, only active with structure-borne
power supply: USB 2.0 Micro-B Details sound sensor BS20)
Connection and
Jack plug stereo headphones: 3.5 mm; • L – instantaneous level
Interface
Memory for data export:
• LF – time-weighted instantaneous level
slot for microSD card (up to 32 GB)
(smoothed)
5 MP camera on the back of the de- • Lpk – Peak level
Others vice; Integrated microphone; Integra-
• Leq – Equivalent continuous sound Level
ted tilt sensor
• Lmin – Minimum value of the
Dimensions 90 mm × 174 mm x 25 mm (90 mm ×  instantaneous level
(B x H x T) 174 mm x 30 mm with large battery)
• Lmax – Maximum value of the instanta-
Weight 370 g (420 g inkl. großem Akku) neous level
EMV RL 2014/30/EU; WEEE RL • Switch between portrait and landscape
Stanard and format
2012/19/EU; RoHS RL 2011/65/EU;
Guidelines
ASTM E1002-2005 • Measurement time
• Take photos to attach to data sets or
Power and Battery measurements
• Inserting markers immediately after the
Type: Lithium polymer battery; 3,7 V; photo
Battery 4,05 Ah, 15 Wh (large battery: 3,7 V;
• Record voice memos for attaching to data
7,35 Ah, 27,2 Wh)
sets and measurements
Charging adapter with micro USB • Storage of text comments
Power supply
connection (5 V, 2 A) Functions • Select the current application (leak,
In practical use: 8 h... 12 h, bearing, etc.) for the context for
Operating Time In continuous operation: 4 h (or 8 h measurements
with large battery) • Creation of PDF reports of selected
Charging Time ~ 4 h records
• Export of selected data records for further
analysis on the computer (e.g. in the
Environmental conditions DataViewer)

Operating −10 °C … +65 °C Chinese, English, French, German,

temperature (according to DIN EN 60068-2-2:2007) Italian, Japanese, Korean, Dutch, Polish,
Languages
Portuguese, Russian, Spanish, Czech,
Storage temperature −20 °C … +65 °C Turkish, Hungarian
Protection Class IP40

Accessories

Airborne sensors: BS10, BS30; mySONAPHONE.com

Sensors
Structure-borne sensors: BS20, BS40 As a SONAPHONE customer, you get exclu-
LeakExpert for leak location and sive access to PC software updates and the
Apps for testing
assessment; latest SONAPHONE app versions. New soft-
SteamExpert for steam trap testing
device ware products are available for download for
AssetExpert for route planning and
measurement point organization your SONAPHONE in our customer portal.
PC Software SONAPHONE DataSuite

Contact and Support

SONOTEC GmbH +49 345 133 17-0

Nauendorfer Str. 2 mysonaphone@sonotec.de
06112 Halle (Saale) www.sonotec.eu
Germany   Certified according to ISO 9001 Rev. 2