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Trabajo Final - Sercan Keskinel
Trabajo Final - Sercan Keskinel
Trabajo Final - Sercan Keskinel
SERCAN KESKINEL
January 2019
INDEX
1. System Overview 2
2. System Design 3
2.1. Irradiance 3
2.2. Energy Need of the miniGSM system 4
2.3. PV Generators 5
2.4. Solar Charge Controller 7
2.5. Battery Pack 8
2.6. Inverters 9
3. System Design 9
3.1. Photovoltaic Design 9
3.2. Single Line Diagram of the system 11
4. Security 12
4.1. Cables 12
4.1.1. Solar Modules – Solar Charge Controller 13
4.1.2. Solar Charge Controller – Battery Pack 14
4.1.3. Battery Pack – Inverter 15
4.1.4. Inverter – miniGSM system 15
4.2. Protection Components 15
4.2.1. DC Side 15
4.2.2. AC Side 17
5. Energy Production 18
6. System Cost 18
7. References 20
1
1. System Overview
The GSM system has its own electrical and structural specifications which
will be taken into consideration to design the photovoltaic system. Key
features of miniGSM system can be seen from Table 1 below.
Table 1: Specifications of miniGSM system.
miniGSM system
2230 x 1900 x 2160 mm
Dimension (H x W x L)
The equipment fits into 7-foot long container
Weight Approx. 2000 kg
Power into antenna feeder 28 W (GSM 900), 22 W (GSM 1800/1900)
110/220 AC, 50 Hz, -48V DCV DC
Power supply
PDF main power max. 10 kW
Battery backup 1 hour
Operating temperature -5°C to +50°C
Indoor environment in the
Air condition 1 x 4.5 kW split unit type
container
The system will consist photovoltaic modules and inverters mainly with all
connectors, cables or auxiliary equipment units as well.
2. System Design
2.1. Irradiance
3
Some locations given in Table 2 was added to the table due to their
similar latitude values with the locations stated in technical datasheet of
miniGSM system. Mexico and Papua New Guinea was added to the table
with that idea instead of Haiti and Indonesia, respectively.
It should also be noted that these values are global horizontal values of
the locations. It means if the modules will be installed with tilt angle values,
these values can be changed accordingly. However, since we have a
limited area to install solar modules –container of the miniGSM system itself-
, if the modules will be installed with tilt angles, it may be differed by
locations to locations. Also, if the modules will be installed with a tilt angle,
additional mounting structure should be taken into consideration for design
and cost calculation as well.
As a final, since the system will be designed once as a one sole design
for Ericsson programme (for standard use), it is decided to install solar
modules horizontally, in other words without a tilt angle. That will cause some
irradiation losses depending on the location of course, but thanks to this
decision operational and installation efforts could be decreased and
additional costs could be limited as mentioned above. This issue will be
discussed in Section 3.1 “Photovoltaic Design” later again.
2.2. Energy Need of the miniGSM system
4
2.3. PV Generators
The module will be used within the system is chosen as Allmax 60 280 Wp
of Trina Solar. The module is a polycrystalline solar module with 60 cells and
it is a framed module. Electrical characterization values of the module can
be seen below.
Table 4: Electrical parameters of Allmax 60 280 Wp of Trina Solar.
5
𝐹𝑆𝐺 · 𝐿𝑑𝑚 1.2 · 14.2
𝑃𝑁𝑂𝑀,𝐺 = = = 4.82 𝑘𝑊
𝐺𝑑𝑚𝛽 4.71
. 0.75
𝐼𝑆𝑇𝐶 . 𝑃𝑅 1
There, max VOC value was taken into consideration in the calculation
according to maximum operating temperature of the miniGSM system
which is -5°C and this calculation can be seen below.
VOC,max = VOC@25°C [1+β(°C-1)(Tc-T*c)]
VOC@-5°C = 38.2 [1+-0.0032(-5-25)]
VOC@-5°C = 38.2 x 1,096 = 41.867 V
Again similarly, max ISC value was taken into consideration in the
calculation according to potential maximum operating temperature of the
module which was assumed as +60°C. While maximum operating temperature
of miniGSM system was +50°C, +60°C was taken into consideration with the
idea of the temperature of the module will be much more than ambient
temperature. This calculation can be seen below.
ISC,max = ISC@25°C [1+a(°C-1)(Tc-T*c)]
ISC@60°C = 9.40 [1+0.0005(60-25)]
ISC@60°C = 9.40 x 1.0175 = 9.5645 A
6
In result, total number of modules and nominal power of the PV
generators would be:
𝑀𝑇 = 𝑀𝑆 ∗ 𝑀𝑃 = 3 𝑥 5 = 15
𝑃𝑁𝐼 = 𝑀𝑇 ∗ 𝑃𝑁𝑂𝑀,𝑀 = 15 𝑥 280 = 4.2 𝑘𝑊
7
2.5. Battery Pack
8
Depth of Discharge 100%
Self-Discharge <3% a year
Low Voltage Disconnect 8V
Over Voltage Disconnect 15.8V
Short Circuit Protection Instant
Reverse Polarity Protection Instant
Repair or Replace Warranty 5 years
Repair or Pro Rate Life time
2.6. Inverter
3. System Design
3.1. Photovoltaic Design
9
installation, specific determination for modules’ angle or orientation cannot be
performed. In other saying, while any angle value for installation of the modules
would be an advantage for one of the locations mentioned in Section 1 and
Section 2.1, however the same angle would be a disadvantage for another
location and that could occur potential performance and irradiation losses for
the system. Since the design should have been made for a one sole design for
Ericsson programme (one standard design), and then the system would be
installed other locations worldwide, the angle of modules is assumed as 0°, that
means the modules will be installed horizontally on the container of miniGSM
system. It is obvious, this choice is not optimum especially for the yield and it will
occur performance losses regarding to irradiance and so potential power
production. But as mentioned above, since the system will be designed just
once at design phase and then the system will be installed on different
locations in the world, this assumption has been made. Also, it can be
commented that this choice would have advantage regarding the installation
process at the location, since the mounting structure will remain same for any
location so the installers or the contractor to perform the installation on site
would perform the same work without performing new calculations according
to the installation locations to determine angle of modules or the orientation.
10
Figure 3: 3D design of the system.
4. Security
4.1. Cables
12
2. 𝐿𝑐𝑎𝑏 . 𝐼𝑛𝑜𝑚
𝑆𝑐𝑎𝑏 (mm² =
γ. 𝑉𝑛𝑜𝑚 . ∇𝜗𝑐𝑎𝑏 . (%)/100
13
The DC cable model of TECSUN (PV) H1Z2Z2-K 16 mm² manufactured by
Prysmian Group is selected to be used as the DC cable for this section. The
specifications of the cable can be seen in Table 8 below.
Table 8: Specifications of the DC cable will be used within the system.
DC Cable Characteristics
Manufacturer Prysmian Group
Model TECSUN (PV) H1Z2Z2-K
Nominal voltage 1500 V DC/max
Test voltage according to EN 50395-6 7.5 kV AC/15 kV DC (5 min.)
Current carrying capacity A
132 A
In air at 60°C
Current carrying capacity A
125 V
On surface at 60°C
Rated Voltage 1500 V DC
Ambient temperature -40°C…+90°C
Maximum conductor temperature Max. +120°C
14
Since the current carrying capacity of TECSUN (PV) H1Z2Z2-K 25 mm²
cable is 176 A in the air and 167 A on the surface, there would be no problem
regarding current capacity (max current is 6 x 8.92 x 1.25 = 66.9 A)
4.1.3. Battery Pack – Inverter
15
able to determine the fuse model, a calculation has been done according to
the short current value of DC strings and it can be seen below:
Fuse Characteristics
Curve B
Rated voltage 880 V
Maximum operating voltage 1000 V
Minimum operating voltage 12 V
In 16 A
Thermal setting In 10-63 A
Over-voltage protector
SPD according to EN 61643-11/IEC
Type 2 / class II
61643-11
Nominal voltage 120 V (50/60 Hz)
Max. cont. operating voltage (DC) 200 V
Voltage protection level (Up) ≤ 0.7 kV
Response time (tA) ≤ 25 ns
16
4.2.2. AC Side
17
5. Energy Production (EFV)
6. System Cost
18
Table 13: Estimation of the system cost.
19
REFERENCES
20