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CR 35-X - Service Manual For Download
CR 35-X - Service Manual For Download
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN ≥ 6000)
2nd Edition
CR 35-X CR 25.0
Type 5158 / 100 Type 5156 / 105
(as of SN ≥ 6000)
CONFIDENTIALITY NOTE:
Use, dissemination, distribution or reproduction of this document by unauthorized personnel is not permitted and may be unlawful.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
► Manufacturer
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
► Document History
► Chapter Overview
Chapter
0 Order List
2 Functional Description
6 Accessories
7 Field Modifications
9 Maintenance
10 Service Bulletins
11 Installation Planning 1 2 3
12 Glossary
► Explanation of notes
► Conventions
IMPORTANT:
The 2nd Edition of the Service Documentation for
CR 35-X Type 5158/100 and CR 25.0 Type 5156/105 , DD+DIS219.06E is valid for:
• CR 35-X – Type 5158/100 and for
• CR 25.0 – Type 5156/105 (as of SN ≥ 6000)
Explanation:
The improved detector unit (light guide and photomultiplier) from CR 35-X is
integrated in CR 25.0 and hence the new subtype CR 25.0 Type 5156/105 has been
created.
The improvement is not available for CR 25.0 type 5156/100.
The Digitizer CR 25.0 Type 5156/105 has been introduced in production and can be
distinguished from CR 25.0 Type 5156/100 by the type label:
• Type: 5156/105
• Serial Number SN: ≥ 6000
Note that this Service Documentation is not valid for the other type of CR 25.0 as:
• CR 25.0 Type 5156/100
For the CR 25.0 Type 5156/100 only the CR 25.0 Service Documentation,
DD+DIS071.04E is valid.
Reason The 2nd Edition of this Documentation has been released due to the fact that the
for the former CR 35-X Service Documentation from now on is also valid for the
nd CR 25.0 Type 5156/105.
2 Edition
Only the layout of the Service Documentation and product specific safety notes have
been adapted. No changes of the content have been made.
Product The CR 35-X Type 5158/100 (CR 25.0 Type 5156/105) digitizer is the
Description follow-up model of the CR 25.0 Type 5156/100 digitizer.
It has been designed for General Radiology environments and, particularly, for the
CR Mammography Solution.
Main changes between CR 25.0 Type 5156/100 and
CR 35-X Type 5158/100 (CR 25.0 Type 5156/105) are:
• Acrylic light guide with glued PMT (PhotoMultiplier Tube) is used instead of
optical fibers.
Features of The CR 35-X Type 5158/100 (CR 25.0 Type 5156/105) scans the exposed CR
the Digitizer image plate, converts the information into digital data and automatically transfers the
image to the image processing station for further processing and visualization.
The digitizer requires but little manual interaction. All you have to do, after exposure
and identification of the cassette, is to insert it into the digitizer.
The digitizer takes in the cassette, reads the demographic data and routing
information from the memory chip in the cassette, opens the cassette, removes the
image plate and scans the latent image by means of a deflected laser beam.
Once the image is digitized, the cassette is returned to the cassette slot.
Depending on the X-ray intensity which has affected the phosphor during the
exposure, more or less light will be emitted during laser scanning. The light is
converted into an electrical signal. This signal is then converted into a digital bit
stream.
Once converted into digital form, the digitized image is transferred to the image
processing station for further processing and visualization.
Further Further features of the CR 35-X Type 5158/100 (CR 25.0 Type 5156/105) include:
Features of
the Digitzer • The digitizer permits assigning the status “emergency” to an image. An emergency
image will be given priority by the image processing station if the “Emergency” key
is pressed before inserting an unidentified cassette.
• The digitizer permits re-erasing an image plate before re-using it. In specific cases,
this is necessary to prevent ghost images caused by previous exposures or stray
radiation from interfering with the image of interest.
Intended This CR 35-X Type 5158/100 (CR 25.0 Type 5156/105) must only be used to scan
Use of the exposed X-ray cassettes, containing an erasable image plate (IP).
digitizer
This device is part of a system, consisting of X-ray cassettes with erasable phosphor
image plates, an identification station for the cassettes and a workstation where the
resulting digital image information is further processed and routed.
It is intended that this device is only operated in a radiological environment by
qualified staff.
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
This Generic Safety Directions document comprises the general safety relevant
information including relevant environmental and occupational safety instructions for
the Service Engineer.
It is valid for all Agfa HealthCare Imaging Products.
► Document History
► Referenced Documents
Document Title
Not applicable Not applicable
Edition 1, Revision 5
04-2014 printed in Germany Document Node ID: 11849633
eq_generic_safety_directions_e_template_v01
Agfa Company Confidential Copyright © 2014 Agfa HealthCare N.V.
DD+DIS238.06E Generic Safety Directions
► Manufacturer
Agfa HealthCare N.V.
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright 2014 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
Agfa and the Agfa rhombus are trademarks of Agfa-Gevaert N.V., Belgium, or its affiliates.
All other trademarks mentioned in this document are held by Agfa HealthCare N.V. or the
respective owners and are used in an editorial fashion with no intention of infringement.
Nothing contained in this legal notice nor in any text in this document shall be construed
as granting by implication, estoppel or otherwise, any license or right to use any of the
trademarks, service marks, trade names or logos appearing in this document without the
express prior written consent of their respective owner.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" prior to attempting any operation, repair or
maintenance task on the equipment.
Refer to Document ID 11849633, Agfa Intranet / Agfa Portal via Internet.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
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LIST OF CONTENTS
1 DISCLAIMER......................................................................................................... 5
3 LABELS ................................................................................................................. 7
3.1 CE Mark................................................................................................... 7
3.2 Labels ...................................................................................................... 7
3.3 Labels concerning Laser Radiation ......................................................... 8
4 PRODUCT COMPLAINTS .................................................................................. 10
5 REFERENCES .................................................................................................... 10
6 INTENDED USE.................................................................................................. 11
12 COMPLIANCE..................................................................................................... 14
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24 RECYCLING ........................................................................................................29
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1 Disclaimer
Fitters, engineers and other persons who are not employed by or otherwise directly
affiliated with or authorized by Agfa HealthCare or one of its affiliates are directed to
contact one of the local offices of Agfa HealthCare or one of its affiliates before attempting
installation or service procedures.
No part of this document may be reproduced, copied, adapted or transmitted in any form
or by any means without the written permission of Agfa HealthCare.
Agfa HealthCare shall under no circumstances be liable for any damage arising from the
use or inability to use any information, apparatus, method or process disclosed in this
document.
Agfa HealthCare is not liable for resulting consequences, damages or injuries if you don’t
operate the product correctly or if you don’t have it serviced correctly.
Agfa HealthCare reserves the right to change the product, the characteristics and its
documentation without further notice to improve reliability, function or design.
NOTE:
In the United States, Federal Law stipulates that medical devices should only be sold to,
distributed and used by or by order of a licensed physician.
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2 Used Icons
INSTRUCTION:
Indicates an instruction where it is important to follow the described
actions literally.
IMPORTANT:
Highlights very important actions which have to be carried out to
prevent malfunction.
NOTE:
Indicates advice to facilitate the following step or action
without having a direct influence on the step or action.
Highlights unusual points.
Indicates background information.
Can be used to explain or highlight displays of the graphical
user interface.
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3 Labels
3.1 CE Mark
CE Mark This product carries the CE Mark. The CE Declaration (CE Conformity)
becomes invalid if the product is changed without explicit consent of the
manufacturer! This applies to all parts, not only to safety elements.
3.2 Labels
For the meaning of the labels in and on the product refer to:
The corresponding product or system User Manuals and
The figure below, with a list of possible service activity related labels and their
meaning. To prevent injuries or damage to the equipment, follow the instructions
on the label or the related service instructions.
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According to its classification, laser radiation can lead to eye and skin injuries.
Each laser source is classified from class 1 to class 4, based on standard
DIN EN 60825-1:2007.
The table below lists the meaning of the different laser classes. Note the detailed
instructions in the user manual and technical documentation.
conditions.
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4 Product Complaints
Any service person who has any complaints or has experienced any dissatisfaction in the
quality, durability, reliability, safety, effectiveness or performance of this product must
notify Agfa HealthCare by the Agfa HealthCare complaint procedure.
If the product malfunctions and may have caused or contributed to a serious injury of a
patient or an accident or if there are any hazards which may cause an accident,
Agfa HealthCare must be notified immediately by telephone, fax or written
correspondence to the following address:
Agfa Service Support - local support addresses and phone numbers listed on:
www.agfa.com
Agfa-Gevaert N.V.
Septestraat 27
2640 Mortsel, Belgium.
Fax +32 3 444 4485
5 References
Technical Documentation is available via Agfa HealthCare Library and your local Agfa
HealthCare support organization.
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6 Intended Use
This Agfa HealthCare product should only be operated in a hospital or clinical radiological
environment by qualified staff.
It must only be operated according to its specifications and its intended use. Any
operation not corresponding to the specifications or intended use may result in hazards,
which in turn may lead to serious injuries or fatal accidents (for example electric shocks).
AGFA will not assume any liability whatsoever in these cases.
Make sure that the product is constantly monitored in order to avoid inappropriate
handling, especially by children.
The product must only be installed and put into operation under the specified conditions.
The intended use statement of the product or system is listed in the User Manual of the
product or system.
7 Intended User
This manual is written for Agfa trained Field Service Engineers and Clinical Application
Specialists, trained users of Agfa HealthCare products and trained diagnostic X–Ray
clinical personnel who have received proper training. Users are considered as the persons
who handle the equipment as well as the persons having authority over the equipment.
This technical documentation describes adjustments and routines which must only to be
performed by qualified technical personnel.
The Agfa (trained) Field Service Engineers and Clinical Application Specialists must have
received adequate Agfa HealthCare training on the safe and effective use of the product
and applicable environmental and occupational safety matters before attempting to work
with it. Training requirements may vary from country to country.
Agfa trained Field Service Engineers and Clinical Application Specialists must make sure
that training is received in accordance with local laws or regulations that have the force of
law.
Your local Agfa HealthCare representative can provide further information on training.
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Each Agfa trained Field Service Engineer and Clinical Application Specialist:
Must make his or her personal contribution to improve safety and protect the
environment.
When working on a customers site, has a duty to take reasonable care to avoid injury
to himself or herself or to others who may be affected by their acts or omissions.
Is obligated to adhere strictly to regulations and instructions.
Shall familiarize himself or herself with the provisions of the Agfa Healthcare
Health, Safety and Environment Policy and any specific rules or procedures relating to
occupational safety at work and the protection of the environment.
Shall promptly report any near misses, accidents, incidents or dangerous occurrences
to their line manager and co-operate fully in any investigation.
Shall co-operate with company management on matters relating to
health, safety and environment and, where appropriate, discuss with and / or assist
their manager in resolving matters relating to health, safety and environment.
Shall ensure that any company equipment issued to them, or, for which they are
responsible, is correctly used and properly maintained.
Shall wear protective equipment whenever instructed or if it is recommended to do so.
Shall be responsible for good housekeeping in the area in which he or she is working.
Shall report situations, which could put them at risk, on either company or
customers' premises, to their manager or supervisor; and, if warranted, directly and in
confidence, to the Health and Safety Coordinator, Global HSE* Manager, or ultimately
to the Managing Director.
* Health, Safety and Environment
Shall report any injuries, diseases or dangerous occurrences to his or her line
manager.
Shall report any accidents, incidents or near misses to his or her line manager.
Shall report any situation of which he or she is aware that is potentially dangerous.
Shall comply with any health surveillance procedure instituted for his or her benefit or
for compliance with regulations.
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Agfa HealthCare equipment must only be used in combination with other Agfa HealthCare
equipment or components if these are expressly recognized by Agfa HealthCare as
compatible. A list of such equipment and components is available from Agfa HealthCare
service on request.
Changes or additions to the equipment must only be carried out by persons authorized to
do so by Agfa HealthCare. Such changes must comply with best engineering practice and
all applicable laws and regulations that have the force of law within the jurisdiction of the
hospital.
INSTRUCTION:
Consult the technical documentation before making any connections to other equipment.
Consideration relating to the choice of accessory equipment shall include:
Use of the accessory equipment in the patient vicinity.
Evidence that the safety certification of the accessory equipment has been
performed in accordance with the appropriate IEC 60601-1 and IEC 60601-1-1
harmonized national standard.
In addition all configurations must comply with the medical electrical systems standard
IEC 60601-1-1. The party that makes the connections acts as system configurer and is
responsible for complying with the systems standard.
If required, contact your local service organization.
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INSTRUCTION:
Replace defective parts with Agfa HealthCare original spare parts.
Use only tools and measuring instruments which are suitable for the procedure.
Only approved Agfa HealthCare accessories must be used. For a list of compatible
accessories contact your local Agfa HealthCare organization or www.agfa.com.
12 Compliance
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NOTE:
Equipment delivered by Agfa HealthCare is not necessarily classified as medical
electrical equipment. For details refer to the related user and /or service manual.
IEC 60601-1, Ed. 3: Medical electrical equipment - Part 1: General requirements for
basic safety and essential performance
IEC 82079 Ed. 1: Preparation of instructions for use - Structuring, content and
presentation
Harmonization:
This document has been prepared to comply with Study Group 1 guidance document of
the Global Harmonization Task Force (GHTF) to assist development of a consistent,
harmonized definition for a medical device that could be used within a global regulatory
model and would offer significant benefits to the manufacturer, user, patient or consumer,
and to Regulatory Authorities and support global convergence of regulatory systems.
IECEE CB SCHEME:
The IECEE CB (Certification Body) Scheme is the world's first truly international system
for acceptance of test reports dealing with the safety of electrical and electronic products.
It is a multilateral agreement among participating countries and certification organizations.
Agfa has produced a CB test report and claims national certification in all other member
countries of the CB Scheme.
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NOTE:
This product has been tested and found to comply with the limits for a Class A
computing device pursuant to Subpart B of Part 15 of FCC Rules, which are designed to
provide reasonable protection against such interference when operated in a commercial
environment.
Operation of this equipment in a residential area is likely to cause interference.
The user will be required to take all necessary measures to correct the interference at
his own expense.
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Before operating the device or system e.g. for verification of an installation, repair or
preventive maintenance activity, refer to the safety notes in the relevant user manual.
Under certain conditions the Agfa HealthCare product will show a display containing a
message. This message will show that either a problem or action has occurred or that
a requested action is required or cannot be performed. The user must read these
messages carefully. They will provide information on what to do. This will be either
performing an action to resolve the problem or to contact the Agfa HealthCare
service organization. Details on the contents of messages can be found in this
technical documentation.
All images created using any image technology can show artifacts which could be
confused with diagnostic information. If there is any doubt that the diagnostic
information could be corrupted, additional investigations must be performed to get
clear diagnostic information.
Ventilation openings must not be covered.
If you notice conspicuous noise or smoke, disconnect the product immediately from
the mains.
Do not pour water or any other liquid over the device.
If a system malfunction causes an emergency situation involving the patient, operating
personnel or any system component, activate the emergency stop for the system
concerned. All motor driven system movements will be stopped.
Do not store any magnetic media near or on devices, which produce magnetic fields,
since stored data may be lost.
Explosive environment:
DANGER:
Risk of explosion.
Never operate this device in zones where there are flammable anesthetics or oxygen
which may cause an explosion.
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14 Radiation Protection
Only qualified and authorized personnel shall operate any X-Ray system. In this context
qualified means those legally permitted to operate this X-Ray equipment in the
jurisdiction in which the X-Ray equipment is being used, and authorized means those
authorized by the authority controlling the use of the X-Ray equipment. Full use must be
made of all radiation protection features, devices, systems, procedures and accessories.
Ionizing radiation can lead to radiation injuries if handled incorrectly. When radiation is
applied, the required protective measures must be complied with.
DANGER:
Risk of explosion when using wrong cleaning agent.
Risk of electric shock when cleaning with power ON.
When the equipment is going to be cleaned, be sure to turn OFF the power of each
device, and to unplug the power cord from the AC outlet.
Never use anhydrous or high solvency alcohols, benzine, thinner or any other flammable
cleaning agent.
For instructions about cleaning of the device or accessories, refer to the user manual.
Details about cleaning and disinfection or sterilization methods that may be used on
system parts or accessories that can become contaminated through contact with the
patient or with body fluids, are referred to within the individual service or user
documents.
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This system uses high voltage. Consider the respective safety regulations.
Electrical repairs and connections must only be performed by a qualified electrician.
Mechanical repairs and connections must only be performed by a qualified technician.
The safety directions for operation (see section 13) are also valid for all service
activities.
During all service activities observe prescribed local and country-specific
requirements (e.g. occupational safety and accident prevention regulations).
All existing screw connections must be tightened sufficiently firmly, but they may not
be overstressed when tightening. There must always be compliance with stated
torque values!
Damaged or missing screws may be replaced only with the same screw types that
have the specified hardness rating. Unless a different value is listed in the
instructions, all screws used must be hardness rated 8.8.
All screws must be secured in accordance with the corresponding data.
If "Loctite" has to be used to secure screws, this is stated in the instructions.
Any Agfa service PC or tool which is to be connected via RS232, RJ45, USB or other
interface to an Agfa device must not be connected to the mains but must be operated
on its internal battery or indirect supply (low voltage).
When handling printed circuit boards (abbr.: PCBs) the following points must be
observed:
o Always switch off the equipment and unplug the power cord, before you
disconnect or connect cables on printed circuit boards.
o When working on PCBs, always wear an anti-static wrist strap. Never touch any
parts or components on PCBs with your bare fingers.
o PCBs have to be kept or transported in their protection bags. Never carry a
PCB without protection bag and walk on carpet or plastic floor covering
(electrostatic charge).
o Once the PCB is taken out of its protection bag, it has to be protected from
electrostatic charge by a grounded mat.
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General safety note to check tension before working at the powered-off device:
DANGER:
High voltage. Risk of electric shock.
Before working at the device with opened covers, perform following steps to ensure the
device is de-energized:
Switch off the power at the main power switch.
Prevent that the device can be switched on by other persons. Example: Put a sign
"Don't switch on" in local language to the main switch.
Use an appropriate tester and confirm that the device is de-energized (0V!).
Observe additional safety notes at the device and in the specific service documents.
For devices with capacitors (e.g. X-Ray generator): Confirm by measuring the
voltage at the capacitors, that the capacitors are discharged.
For devices with batteries for power supply (e.g. mobile X-ray unit): Observe special
safety notes in the related service manual.
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R
Patient vicinity
h
Patient vicinity
patient_vicinity.cdr
The digitizer and the cassette storage shall be protected against X-ray radiation this way,
that the annual dose equivalent at the installation place will not exceed 1 mSv.
The film-screen system shall be protected against X-ray radiation this way, that the annual
dose equivalent at the installation place will not exceed 1 mSv.
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INSTRUCTION:
Floor load:
CAUTION:
Heavy device may damage the floor covering.
Make sure that the floor covering is solid enough to stand the weight of the device.
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INSTRUCTION:
Prior to connecting the device to the mains:
Compare the power requirements indicated on the type label with the available
power supply in the installation room.
Check the service manual for the type of input voltage selection, manual or
automatic: If manual, select the appropriate voltage and fuses.
Confirm to use the correct socket and plug for the required power supply.
Check the equipment will work with the power supply available.
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INSTRUCTION:
Always connect the associated monitor to the same uninterruptible power source as
the PC.
When different combinations of equipment are used in various medical environments
a potential difference (V) can exist between the protective earths in different localities.
If the protective earthing fails this potential difference can cause a hazard for the
operator or for the patient.
Performing the electrical test according to national regulations before putting the
equipment into service:
WARNING:
Improper ground connections or too high leakage current may lead to electric shocks.
After installation, before putting the equipment into service, inform the responsible
organization* about the necessity of the electrical test according to national
regulations.
If specific national regulations do not exist: It is recommended to perform the
electrical test according to IEC 62353.
Make sure, that all grounding connections are present.
*Responsible Organization:
Entity accountable for the use and maintenance of a medical equipment or a medical equipment system. The
accountable entity can be, for example, a hospital or an individual clinician.
NOTE:
Refer to the Agfa HealthCare Library for system specific IEC 62353 test documents.
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This technical documentation identifies the parts on which preventive inspection and
maintenance shall be performed by Agfa trained service personnel. For required
preventive maintenance frequency refer to the technical documentation or contact
local service management.
In general the device has to be switched off during service activities. Exception: If the
device is switched on to perform tests pay particular attention to any hazards due to
moving and rotating parts. Avoid lose clothing or finger traps. Switch off the device
immediately after the tests.
Do not turn motors manually. If required, first disconnect the motor from the motor
control board.
Make sure that the power cord does not show any signs of damage.
After repair work always check that the integrated safety features are not overridden
or disconnected.
If there is any visible damage to the machine casing do not hand-over the product to
the customer. First repair the machine casing.
Replacing batteries:
WARNING:
Battery can explode, causing chemical burns.
INSTRUCTION:
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Performing the electrical test according to national regulations after repair work:
WARNING:
Improper ground connections or too high leakage current may lead to electric
shocks.
After any repair work which may influence electrical safety of the product, inform the
responsible organization* about the necessity of the electrical test according to
national regulations.
If specific national regulations do not exist: It is recommended to perform the
electrical test according to IEC 62353.
Make sure, that all grounding connections are present.
*Responsible Organization:
Entity accountable for the use and maintenance of a medical equipment or a medical equipment system. The
accountable entity can be, for example, a hospital or an individual clinician.
NOTE:
Refer to the Agfa HealthCare Library for system specific IEC 62353 test documents.
INSTRUCTION:
Strictly observe the warning notes in the service manual of devices emitting laser
radiation (See service manual chapter describing Safety Guidelines / General
Repair Instructions) and at the corresponding steps of instructions.
Strictly observe the warning labels at the modules emitting laser light. For the
meaning of the labels refer to section 3.3 in this document.
Do not look into the laser beam.
Do not open modules containing a laser. Only open modules containing a laser if
explicitly instructed to do so.
Do not keep tools in the laser beam unless explicitly instructed to do so.
Make yourself familiar with the path of the laser light and the conditions, when the
laser beam is switched on. Refer to the functional description in the corresponding
service manual.
Do not operate modules with laser outside the device.
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Sharp edges:
CAUTION:
Sharp edges inside the device: Cut or abrasion possible.
Be careful at maintenance and replacement of parts.
Secured screws:
CAUTION:
Opening screws secured by red lacquer may misalign important device
adjustments:
Do not open screws that are secured by red lacquer.
Replacing fuses:
WARNING:
Replacing fuses by wrong type may lead to fire hazard.
Use only fuses of the exact value and characteristics stated in the service manual or on
the device.
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'Hazardous materials' is the designation for substances which can ignite or explode or
which are toxic, injurious to health, corrosive or irritating. The “Hazardous Material”
instructions must be read and the required protective measures must be complied with
when performing work to avoid health risks.
Their properties together with the hazards and protective measures connected with them
are identified clearly by symbols and described by the instructions appertaining to the
hazardous substances.
Edition 1, Revision 5 Generic Safety Directions for HealthCare Imaging Products Page 28 of 30
04-2014 Agfa Company Confidential
DD+DIS238.06E Generic Safety Directions
24 Recycling
Agfa HealthCare has Recycling Passports available for equipment and CR cassettes. The
Recycling Passport explains how to dispose or recycle the equipment or CR cassette at
the end of the life cycle.
The Recycling Passports are meant to be used as information for waste treatment
partners and companies that want to recycle or dispose end-of-life Agfa equipment and
CR cassettes.
To get a copy of the required Agfa HealthCare Recycling Passport please contact your
local Sales organization.
25 Waste Disposal
Edition 1, Revision 5 Generic Safety Directions for HealthCare Imaging Products Page 29 of 30
04-2014 Agfa Company Confidential
DD+DIS238.06E Generic Safety Directions
AGFA HealthCare Field Service Personnel or its authorized affiliates are responsible for
the removal of Protected Health Information (PHI) patient data from devices, modules or
parts that are removed from the customer’s site. This also applies to the exchange of
spare parts, especially to parts that are returned to central warehouses for repair or
refurbishing. Examples for parts or modules that may contain Protected Health
Information (PHI) are: Computer hard disks, CD-ROMs, backup tapes, archive tapes.
Edition 1, Revision 5 Generic Safety Directions for HealthCare Imaging Products Page 30 of 30
04-2014 Agfa Company Confidential
Chapter 1
HEALTHCARE Controls, Connections,
Imaging Services
and Setup Procedures
Document No: DD+DIS219.06E
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN ≥ 6000)
► Document History
► Referenced Documents
Document Title
n.a. n.a.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
LIST OF CONTENTS
4.2.1 CCM-Tool................................................................................................................................11
NOTE:
The Installation Checklist in section 8 of this chapter gives an overview of all steps and
guides through the complete installation process.
figure 1
If the machine was tilted, the If the machine was subjected to shocks, the
arrow head in the circle of the square field in the middle of the
TILTWATCH changes from white SHOCKWATCH changes from white to red.
to red.
NOTE:
For unpacking and lifting the machine off the pallet, an area of minimal 200 cm x 350
cm is required. If the available space at the installation site is limited, the machine can
be unpacked beforehand and rolled to the installation site.
Pieces Description
1 Digitizer
1 Installation Instructions
1 Installation Report
1 User Manual
1 Reference Manual
1 Certificates
2 Mains Cable (1x US- connector, 1 x Euro-DIN connector)
1 UTP network cable (2 x RJ45 connection)
8 floppy disks (3 x Release floppy, 1 x Hard Disk Formatter floppy,
1 x Language floppy, 1 x Backup floppy, 2 x Portex floppy)
1 Handle
1 Cu filter
figure 2
CAUTION:
Transportation parts can damage the product.
Remove all transportation parts prior to first operation.
(1) Remove two cable ties and swing metal safeguard forward and remove it.
(2) Remove cable tie.
(3) Remove two cable ties and lift the foam strip and remove it.
(4) Remove two cable ties and lift the foam strip and remove it.
(5) Swing the foam block aside and remove it.
(6) Lift and remove the two foam blocks.
(7) Remove cable tie and turn the metal bar upwards approx. 45° and pull it out.
(8) Swing out the cPCI-rack and remove the foam part.
NOTE:
The foam part is hidden behind the cPCI-rack and can not be seen from outside!
figure 3
7 5158_reg01_003.cdr
VDE
UL
figure 4
3 Operation Terminal
5155_reg01_002.cdr
figure 5
Display Functions
The key operator level is intended to be used by the normal operator. He uses the
system only to produce diagnostic usable images without the requirement for special
technical skill or background.
NOTE:
When integrating the digitizer into an existing network, it is necessary to create a
CPF– file beforehand (see Chapter 11, Installation Planning, checklist).
With a pure CR Network
(1 Digitizer, 1 Image Processing Station, 1 Preview/ID Station), the shipment
configuration can be used.
4.2.1 CCM-Tool
The latest version of the CCM - Tool can be downloaded from MedNet.
The CCM - Tool is needed to create and modify the configuration file (adc.cpf) for the
CR 35-X and the other CR System Components.
IMPORTANT:
Possibility of incorrect software performance.
If there is already a previous version installed on your Service PC, remove the
complete directory as well as the icons.
Installation:
• install by executing "setup.exe"
NOTE:
We recommend, creating and adapting the configuration file adc.cpf, before starting
the installation. This allows you a smooth installation.
For detailed information see CR System Components, DD+DIS198.00E, chapter 6.2.
5 Installation of Digitizer
5.1 Electric Connection
CAUTION:
Risk of damaging the digitizer by wrong voltage selection.
Prior to first operation check voltage selector at rear side of digitizer.
If the voltage adaption is not correct, take a screw driver and turn the switch to
correct position.
5155
figure 6
NOTE:
If the CR 35-X shall operate at 240 V / 60 Hz use a phase to phase centre tap wall
outlet, otherwise the leakage current will rise over 0.5 mA.
Mains connection
(1) Remove the yellow sticker
CHECK POWER
from the mains socket of the SELECTION BEFORE
machine only after having CONNECTING TO MAINS
5155_reg01_004.cdr
checked the voltage
adjustment.
(2) Connect the correct mains
cable to the machine and to
the power supply.
figure 7
5.2 Start-up
NOTE:
The Digitizer must not be connected to a network during the start-up process.
(1) Switch on the digitizer.
(2) Check the operation terminal during the initialization.
While booting for the first time, the message "Installation not yet confirmed"
appears.
Confirm with .
(3) After a successful start-up "ready" appears.
(4) Check/adjust date and time in key operator mode.
(5) Choose terminal language in the service menu "Configure – User terminal
language", available after release of Language File.
(6) Store the modified machine-specific data.
(7) Open the service menu "Maintenance – test cycle without scan" and check
the function of cassette- and plate operation with the machine open. Each size
should run at least one time.
(8) Erase all image plates.
Measures:
(1) Switch off the digitizer
(2) Connect the digitizer to the Ethernet
(3) Switch on the digitizer
Measures:
(1) Load the adapted configuration file ”adc.cpf” (see 4.2.1):
- insert the disk with the CPF-File
- select <Install from floppy>
<CPF-File>
(2) Choose a name suggested on the LCD
(3) Store the modified machine-specific data
(4) Switch off the digitizer
(5) Connect the digitizer to the Ethernet
(6) Switch on the digitizer
Precondition
The destinations intended for the digitizer, have to be put into operation and must be
obtainable via Ethernet.
Measures:
(1) Check whether the processing station is obtainable.
Service menu: "Checks – Check destinations"
(2) Send a test image to the processing station
Key operator menu “Send test image”
(3) Check the function of the emergency buttons. As a precondition the emergency
buttons must have been programmed via CPF. Standard CPF includes entries
about the emergency buttons. If a new CPF has been created, corresponding
entries have to be present.
(1) Expose a gray field (flatfield) and evaluate the image on the Processing Station
and the Laser printer.
Criteria: homogenous field, stripes etc.
(2) Have a new plate of every format exposed twice as follows:
Rotating
Anode x-ray tube
Cathode
5155_reg01_006.cdr
figure 9
(3) For exposure place the cassette to match the long axes of cassette and x-ray
tube; see figure 9.
1st exposure: Dose: 10 µGy 12.0 mAs – 75 kV – 1.3 m distance, 1.5 mm Cu
filter
NOTE:
Please note that these are approximate values that may vary within the x-ray devices
to reach the specified dose of 10 µGy.
On QS Processing Station:
• Select Study type:
<System Diagnosis>.
• Select Substudy:
<Flat field>.
• Confirm Exposure class:
<200>.
figure 10
On NX Processing Station:
• Select Exam Group:
<System Diagnosis>.
• Select Exposure Type:
<Flat Field>.
• Confirm Detector
Sensitivity: <400>.
figure 11
(8) Insert the cassette into the Digitizer. Print the image on a printer with a window
setting of 0.6 without changing the level setting on the processing station.
Banding
NOTE:
Fine white or gray lines can also appear, if there is dust on the scanner (in slowscan
direction) - use the scan-brush for cleaning the scanner.
Calibration /
Shading
Calibration
Dark lines or stripes in slow scan direction
Aim: No lines visible or effect revealed less than on sample
If quality is less than “calibration pattern test image”:
Check / adjust the position of the laser beam via the fiber optics
Expose a new flatfield and compare it with the calibration
pattern.
If quality is still less than calibration pattern:
Make new calibration;
Expose a new flatfield and compare it with the calibration
pattern.
If quality is still less than calibration pattern: Contact Support
center
(1) Dispose of all packing material. (Depending on the country, by the forwarding
agent or by the hospital).
(2) Complete the Installation Report (enclosed to every device) for all system
components and forward it to the regional RSN Manager.
(3) Fill in the enclosed form "Site and System Data" and send it to HE GSO, if not
done yet.
(4) Fill in the site entry form (available on MedNet) for entering the data in SRSS
and forward it to your national data coordinator.
(5) Hand over the CR System to the application specialist.
NOTE:
Now the technical part of the installation is finished and the application part begins.
Activities beyond the Checklist for Installation/Machine-Start-up must not be booked
on Task Code INS.
NOTE:
For detailed information on the installation of the processing station / client station or ID-
Station, see:
ADC Quality System 2.1.xx DD+DIS135.02E, Chapter 1
CR Quality System 3.0 DD+DIS273.04E
CR Quality System 3.5 DD+DIS302.05E
ADC System Components DD+DIS198.00E, Chapter 3.
NX 1.0 DD+DIS396.06E
CR – Entire System
(27) Perform system test with medical images INS
(28) Hand over the CR system to the field application specialist INS
(29) Fill in the form "Site and System Data" and send it to HE GSO INS
(30) Send the completed "Installation Reports" to the regional INS
Service Manager of your cluster.
Remote Access
(31) Make connection to Service Host INS
CR 35-X
Type 5158 / 100
CR 25.0
Type 5156 / 100 (Up to SN < 6000)
Type 5156 / 105 (As of SN ≥ 6000)
► Please note
* Access the document by entering the document ID in the Agfa HealthCare Library search window,
or follow the direct link.
Edition 1, Revision 2
05-2011 printed in Germany Document Node ID: 27651408
service_bulletin_cover_e_template_v02
Agfa Company Confidential Copyright © 2011 Agfa HealthCare N.V.
DD+DIS098.09E Software / Hardware Compatibility
This page is intentionally left blank to enable print out of even and odd pages on duplex printers.
CR 35-X
Type 5158 / 100
CR 25.0
Type 5156 / 105
(as of SN ≥ 6000)
► Document History
► Referenced Documents
Document Title
Service Bulletin CR 25.0 Type 5156 / 105 (as of SN ≥ 6000) introduced,
DD+DIS407.06E
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
LIST OF CONTENTS
1.3 Direct ID and Emergency Mode - Work Flow of the CR System ............................................10
3 CASSETTES ..........................................................................................................................15
3.1 CR MD 4.0 General Cassette .................................................................................................15
3.12.1 CPU-OBERON........................................................................................................................31
4.1.3 Lowering and Clamping the Cassette and reading the ID Data .............................................38
4.2.2 Taking IP out of the Cassette and transporting IP to the Scan Unit .......................................39
4.4.1 Unloading IP from Scan Unit and transport to Erasure Unit ...................................................41
7 CALIBRATION PRINCIPLE....................................................................................................48
7.1 IP Center Calibration (BOL/BOS Adjustment) ........................................................................48
DICOM Digitizers
(CR 85-X / CR 75.0 / ADC Compact / CR 35-X / CR 25.0 / ADC
Solo)
The Digitizer is used to read the latent image in the image plate.
After the ADC cassette is exposed and identified it is inserted into
the Digitizer. The Digitizer reads the data on the cassette chip,
opens the cassette, takes out the image plate and scans it. The
latent image on the image plate is stimulated by means of a laser
beam to emit light according to X-ray exposure.
The data from the cassette chip is used to set the scan
parameters correctly (e.g. speed class, image plate size, etc.) for
this individual X-ray exposure.
The emitted light is converted into voltage and then digitalized
into a 12/14bit, square root compressed raw image. This image is
transmitted together with the chip data on the fly via Ethernet to
the Processing Station. A backup of that image is made on the
internal hard disk in parallel to retransmit the image in case of
transmission problems. The output format of the Digitizer is
DICOM SCU-CR.
After scanning / transmitting is finished the image plate is erased
with very bright light to make it ready for the next exposure. It is
put back into the cassette and a status flag on the cassette chip
is set from “EXPOSED” to “ERASED”. The cassette is returned to
the user and is ready for the next examination.
CR QS Server Station
The CR QS (Quality System) Server Station is a Windows XP-
based Workstation with the CR Quality-System software
installed.
The CR QS Server Station receives the raw image from the
Digitizer. Every incoming image runs through an image
processing. The processed images are stored on the internal
hard disk(s) of the Server station.
However, the QS Server station only provides short term storage.
The final archiving must be realized either by hardcopies or a
PACS.
Further on, the QS Server station decodes the routing data and
sends the image data to the selected destinations (e.g. Printer,
PACS)
A Softcopy can be sent to an Archive with 8 or 12 bit. To print a
Hardcopy a 8 bit format is used.
For the QS Server station a lot of licensed software options (e.g.
Annotation, Print Composer, etc.) exist.
CR QS Client Station
The CR QS (Quality System) Client Station allows identification
and basic viewing.
NX Processing Station
NX is the successor of the CR QS systems.
NX shows the following features:
• Identify examinations using RIS-based worklists.
• Perform multiple exams at the same time.
• Perform emergency exams, without selecting RIS data for
identification.
• Select exposures fro an exam.
• Edit patient data.
X-Ray device
ID-Tablet - CRUS
ADC Cassette
with image
plate inside
ID-Data
Digitizer
ADC QS
Server/Client
Station
Archive Station
Printer
5158_reg02_007.cdr
figure 1
X-Ray device
ADC Cassette
with image
plate inside
Digitizer
ID-Data
ID-Station 5155_reg02_002.cdr
figure 2
Dedicated configuration offers a time saving workflow (approximately one minute for a
two cassettes study). If only one ID Station is dedicated to one CR 35-X, cassettes can
be identified without using an ID-Tablet. This option is called Direct ID. The
demographic data are transmitted from the ID viewer to the digitizer via the network.
This data flow makes it possible to scan an IP and to simultaneously enter the ID data.
• A speed class is selected on the CR 35-X by use of the emergency buttons. The
sensitivity associated with the emergency buttons has been set during the
configuration of the system.
• An exposed but unidentified cassette is inserted into the digitizer.
• By entering the cassette, the digitizer reads the remaining cassette information of
the RF Tag and a communication channel to its dedicated ID Station is opened.
• The digitizer starts scanning the IP and sends an ID Data Request message to
the ID Station along. The ID Window pops up at the ID Station and the ID data
have to be entered.
• After the user completed the information at the ID Station, it is sent back to the
digitizer. The communication channel is closed afterwards.
• The transmission of the scanned image to the Processing Station and the Fast
Preview image data is sent to the PRID-Station.
• Before the cassette is put out, the ID data on the RF Tag is erased and the cycle
counter is increased by the digitizer.
NOTE:
Dealing with an emergency cassette the identification can be left out at all. Therefore,
the user enforces the complete processing of the IP by pressing the Confirm Key at the
digitizer. The digitizer emits an ID Cancel command to the ID Station, where the ID
screen drops and the communication channel is closed. The digitizer completes its
emergency cycle and increases the cycle counter of the cassette.
2 Image Plates
The CR plate can be identified by the plate type and sensitivity code printed on the
back.
3
2 Phosphor layer 4
3 Anti-halo layer, blue
5
4 Support P.E.T, white
5 Laminate figure 3
figure 4
Downward compatibility
Each ADC MD40 imaging plate is identified by a code on the back.
The ADC MD40, ADC MD30 and ADC MD10 plates can be used together without any
problem.
CAUTION:
Wrong screen cleaner may damage the Image plate.
Do not use the AGFA CR phosphor plate cleaner to clean the CR MM3.0 Mammo
image plates. Use PROSAT wipers instead.
3 Cassettes
The principle function of the digitizer is close connected to the structure of the CR
Cassettes. The digitizer accepts only CR Cassettes. All other cassettes, e.g. ADC 70,
are refused.
NOTE:
The cassette must always be inserted into the digitizer in the correct orientation to
make it possible to identify and handle the cassette!
1 2 3
Legend figure 5:
(1) ADC label
4
(2) ID-Chip carries demographic data
5
(3) Label showing size of Image Plate
(4) Sliders to prevent from usage in film
handling devices
6
(5) Metal label – silver dot – identifies an ADC
Cassette 4
The ADC label and the label, showing the size of the contained image plate, are put on
for the identification by the user.
The metal label is detected by the digitizer to identify the cassette as an ADC cassette.
For protection against electrostatic charging and mechanical damage the inner lining of
the cassette is made of felt.
Identification
The FLFS CR Cassettes are with exception of two major differences identical to the
current standard ADC Cassette (35 cm x 43 cm).
The differences are:
• Reduced backscatter protection (minus 1.5 cm at locking and
hinge side)
• Specific FLFS labeling
figure 6
Format
The FLFS Cassette is available in format 35 cm x 43 cm.
Specification
The Asymmetric Cassette is dedicated for X-ray exposures where no centered
positioning of the part of the body is possible (e.g. side view of a spinal column).
Identification
A cassette for asymmetric scanning can be
identified by a red hatching covering less
than the half of the cassette side. (see
beside)
5146_reg02_004.cdr
figure 7
Formats
The ADC Asymmetric Cassette is available in:
• 21 cm x 43 cm (asymmetric partial scan of dedicated 35 cm x 43 cm cassettes)
The CR Mammo Cassette contains a CR Mammo image plate. This type of image plate
has a special phosphor layer which results in reduced noise and increased sharpness.
The cassette is equipped with a positioning mechanism in order to ensure the chest
wall distance to the image plate.
Identification
The cassette is labeled with “Mammo” on both sides.
The cassette is pre-initialized as a Mammo Cassette, but if the identification is lost, it
can be given via the ID Station.
figure 8
Formats:
Specification
The CR MD4.2 Extremities system is foreseen for X-ray images of the distal extremities
and adjacent joints (hands and feet) and provides a spatial scan resolution of 50 µm.
Initialization:
• Scan size: 18 x 24 or 24 x 30 cm
• Scan resolution: Very high resolution
The CR MD4.2 Extremities cassettes can only work when digitizer software C25_2007 or
higher is installed on the CR 35-X.
WARNING:
Poor image quality caused by incorrect cassette initialization.
Initialize the cassette/plate as described in the corresponding user manual.
Identification
CR MD4.2 Extremities cassettes can be recognized by the code label
“Extremities - code XX”
The light green dots are dedicated only to the CR MD4.2 Extremities cassette. This
makes it easy to distinguish the cassette from others when stored in a rack.
CAUTION:
Image quality may be inadequate when using wrong cassettes:
Only cassettes with both labels “CR MD4.2 Extremities” and “Extremities code XX” must
be used for the Extremities application
(XX depends on the plate sensitivity SAL).
Other cassettes must not be used.
a b
1 silver dot
Extremities - code XX 1 green dot
5156_dis307.05_001.cdr
Cassette formats
2 green dots 18 x 24 cm or 24 x 30 cm
Formats
New CR MD4.2 Extremities cassettes (available formats 18 x 24 cm and
24 x 30 cm) are delivered with the appropriate initialization:
• Scan size: 18 x 24 or 24 x 30 cm
• Scan resolution: Very high resolution
System Preparation
• Ensure the correct digitizer software has been installed: see Software
Requirements.
You can check this via the digitizer display.
• Ensure the additional shading calibration for Extremities (75 kV,
2 x 10 µGy, Cu filter 1.5 mm as for GenRad) has been performed with a GenRad
cassette 35 x 43 cm
(in the same digitizer sub-menu as for the other shading calibrations)
• Installation of the Extremities-test- image on the digitizer in E:/extremity
The test image is an Extremity image of a hand with wrist. The image
(30 MB) will be provided first via Service MedNet, GSO Library:
Computed Radiography / CR Digitizers / CR 25.0 / Freeware/
CR 25.0 - Software - Extremities Test Image
Later on it will additionally be available on a new CR test images CD. Further
information will be distributed.
CR QS software version 3.0.207 or higher must be installed(check via the Help menu of
the CR QS software)
Radiographer
• Cassette should be erased before first usage after delivery
• Same handling as for normal GenRad cassettes in respect of:
o X-ray exposure technique
o Identification of cassette
o Workflow
o Erasure
o According to good radiographer practice - lead markers indicating Left/Right
should be applied
o Cassettes have to be erased if they were not used for 1 - 2 days
(e.g. over weekend)
o Cleaning of image plate with ADC - Screen cleaner, frequency as for GenRad
cassettes or on demand
• Digitizers which do not fulfill the requirements will reject the Extremities cassette
• Dose indicator (lgm value) can be 0.15 points lower than on the same image done
on a GenRad cassette. This is because the phosphor layer of the image plate is a
bit thinner.
Radiologist
• Improved sharpness of the trabecular structure of the bone because of
50 µm pixel size.
100
700
600
500
400
200 300
51
5 6_
re g
02
_0
01
.cd
r
100 Frame
200 Power Unit
300 cPCI Rack
400 Scan Unit
500 Erasure Unit
600 IP Transport Unit
700 Cassette Unit
figure 10
figure 11
The cassette unit loads the cassette from the I/O slot, fixes and holds the cassette
during the IP is taken out and scanned. The RF-tag reader and the antenna read out
the ID- and image specific data.
After processing the IP cassette status is changed from “Identified” to “Erased”.
Cassette unit transports the cassette back to I/O slot for output.
figure 12
Within the transport unit the IP is taken out of the cassette and lead to the scan unit.
After scanning, the IP is erased while it is moved upwards. The IP is put back to the
cassette in the cassette unit.
figure 13
5
6
5158_re
g02_00
1.cdr
figure 14
The function of the scan module is to stimulate a two dimensional, X-ray exposed
phosphor image plate with laser energy. Out of the blue light, which is emitted by the
phosphor, a digital image is generated.
The stimulation of the image plate is done pixel by pixel. Therefore the laser beam is
moved. The laser power on the focal plane is 50 mW + 5 %. The movement in the x-
axis is achieved by a rotating polygon mirror (fast scan direction) which is part of the
optical path. The movement in the y-axis is done mechanically by transporting the
image plate (slow scan direction) with two pairs of rolls.
3
2
Fa
s ts
ca
4 nd
ire
c tio
51
n
48
_c
ha
p2
_0
02
.cd
r
figure 15
5148_02_007.cdr
figure 16
The detector module consists of an acrylic light collection module, an optical filter and a
photomultiplier module (PMM).
The acrylic light collection module, the optical filter and the PMM are cemented
together in order to obtain the maximum available light
collection efficiency.
The acrylic light collection unit consists of an acrylic light guide, a collection mirror and
a mechanical mount supporting simple exchange of the detector module.
The aim of this development is to provide high image quality for EUREF compliance
with a detector that can be integrated in a digitizer with maximum similarity to the CR
75.0 digitizer. The image quality is increased by improved light collection efficiency with
an acrylic light guide.
3
2
figure 17
The lamps are controlled by the erasure control board. They are controlled during work
in pairs and also the power supply of 12 V is generated via 5 single transformer. For
erasing the image plate a power input of in total 1000 Watt with 230 V / 50 Hz is
present.
The erasure unit fan (placed in the Frame) is switched on during erasing the image
plate for cooling down the unit. The speed the IP is transported past the erasure unit
depends on speed class and format (Erasure energy per time is determined by means
of the demographic data).
3.12 cPCI-Rack
7
6
5
4
3 2
figure 18
3.12.1 CPU-OBERON
The CPU (Central Processing Unit) is a Power PC and is working with an operating
system called Oberon. The interfaces to the service and the Ethernet are placed on the
front plane.
figure 19
Polygon Control:
Controls via the Polygon the deflection
Connector (female)
of the laser beam on the image plate,
to Polygon
controls the rotational speed and
detects the facets.
RF-Tag Reader Control:
Controls the transmitter and receiver
Connector (male)
signals for reading out demographic
to RF-Reader
data of the ADC Cassette.
User terminal Control:
Controls the user terminal via a 20 mA
Connector (female)
interface.
to User terminal
IO-BUS Control:
Provides the IO-BUS with power and
is connected via eight data lines and
three control lines to the IO-BUS.
Connector (female)
to IO-Bus
5146_reg02_013.cdr
figure 20
Green LEDs to
monitor power supply
5146_reg02_014.cdr
figure 21
During normal operation the LEDs monitor 5.1 V and 3.3 V voltage levels.
C: *.BAT
STARTUP.COM
batch
*.GIF
IMAGES *.JPG
*.TBL tables
*.SHD calibration files
SHD *.TEMP
E:
FLATFLD CONTROL.DAT
IMAGE.DAT
FLATFLD2 CONTROL.DAT
IMAGE.DAT
5158_reg02_32.cdr
figure 22
1 2 3
figure 23
ST2 ST4
BU5 BU6 BU7 BU4 5158_reg02_015.cdr
figure 24
NOTE:
Only the LEDs marked with a star are lighting in a machine that is in proper
condition.
figure 25
figure 26
4.1.3 Lowering and Clamping the Cassette and reading the ID Data
figure 27
51
55
_re
g0
2_
02
0.c
dr
figure 28
detected by GS604.
2
The vacuum pump GS608 starts (1) to build
up low pressure. By opening the solenoid
valve GS606 the vacuum is transferred to
the suction cups and the IP is sucked.
3
figure 29
4.2.2 Taking IP out of the Cassette and transporting IP to the Scan Unit
figure 30
IP
figure 31
figure 32
5156_reg02_003.cdr
figure 33
figure 34
figure 36
5 Software Architecture
5.1 Available Software
The checks help to find defective or misadjusted parts in the digitizer.
The floppy is put into the floppy drive of the cPCI-Rack and the installation starts
automatically. The information concerning the spare part is integrated in the system.
Lowpass Filter
Demographic
I/V converter
Proc. Station)
Image Data
Data
Legend:
Image Data
tension
High
diodes
Laser
Polygon
Optic Module
RAM
IO-Bus
10
cPCI Backplane
Calculation
settings
of scan
Oberon
CPU
Demographic Data
cPCI Unit
Cassette Unit
Harddisk
Raw Data 12 bit
Service PC
100 Mbit
Ethernet
Partition C:
Partition D:
Partition E:
figure 37
IP data
Cassette data Conversion of
Exposure emitted light
Destination into current
Patient
5146_reg02_056.cdr
figure 38
NOTE:
Only images being in a status marked with a "*" can be deleted from the queue
management.
STATUS
A status file will only be created when the operator pushes the emergency button.
TAGFILE
File date and time when the status is changed.
7 Calibration Principle
There are two different calibrations to work out with the Digitizer in the field. The IP
Center Calibration, which is necessary after replacement of the optic module or a
change on the mechanical adjustment of the begin of scan sensor, and the shading
calibration which is responsible for the image quality and follows always after an IP
Center Calibration.
Inhomogeneities of the light collector (acrylic light guide) and the photomultiplier require
a position dependent calibration of the scan line. This pixel wise line calibration evens
out differences in the transmission behavior of the acrylic light guide by calculation.
The y-axis of the coordinate system shows the Scan Average Level (SAL) which is the
digital value (gray scale) of a pixel and is one of the criteria for a successful calibration.
The x-axis shows the number of pixels.
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN ≥ 6000)
► Document History
► Referenced Documents
Document Title
Service Bulletin CR 25.0 Type 5156 / 105 (as of SN ≥ 6000) introduced,
DD+DIS407.06E
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
LIST OF CONTENTS
1.4 To be considered with mechanical Tests of Stepper Motor controlled Drive Units .................6
1.1 General
CAUTION:
Transportation parts can damage the product.
Remove all transportation parts prior to first operation.
CAUTION:
Risk of damaging the digitizer by wrong voltage selection.
Prior to first operation check voltage selector at rear side of digitizer.
If the voltage adaption is not correct, take a screw driver and turn the switch to
correct position.
The machine must be protected against accidental activation during repair work. For
this purpose we recommend to attach the following sign on the main switch while
repairing the machine.
Do not
activate! Repairs in progress!
Location:......................
Repairs in
progress. Sign must only be removed by:
..................
figure 1
WARNING:
Risk of electric shock!
Switch off the digitizer and disconnect from the mains before performing any service
interventions at the digitizer.
CAUTION:
Danger of cutting!
Due to changed production methods, all parts of metal frame can be sharp-edged.
Take special care when servicing the interior of the digitizer
If a stepper motor driven shaft must be turned for checking a mechanical function,
make sure to disconnect the stepper motor first on the corresponding control board
(This is to avoid destruction of the stepper motor control board by induction).
If this is not possible, turn the stepper motor only slowly.
WARNING:
If the safety switch is overridden with a service key there are risks of injuries.
Keep your hair, hands and garments away from the device.
Remove service key before the device is handed over to the customer.
Laser beam! Risk of serious eye damage!
Avoid direct and indirect eye contact with the laser beam.
Do not hold any tools in the laser beam - risk of reflection.
Consider that the service key must be removed again before the doors are closed.
After use of the service key, the function of the safety switch has to be checked.
WARNING:
Laser beam! - Risk of serious eye damage!
Do not expose to laser beam directly. .
Do not hold any tools into the laser beam (risk of reflection).
During any service intervention concerning the scan unit, the
digitizer must be switched off
CAUTION:
Risk of injury when removing the scan unit!
To remove the scan unit safely, use the digitizer ramp.
Check that both adjustable feet are touching the ground before removal of the scan
unit.
LASERKLASSE 1
dr
2 .c
00
3 . 1_
g0
_re
56
51
CAUTION:
Risk of damage!
Photomultiplier and light collector are glued and must be treated as one component.
WARNING:
The erasure unit is hot - up to 200 °C:
Risk of burns.
Avoid contact with the Erasure Unit.
Observe the relevant sticker on the
Erasure Unit, see figure 4.
200 c
CAUTION:
Wrong screen cleaner may damage the Image plate.
Do not use the AGFA CR phosphor plate cleaner to clean the CR MM3.0 Mammo
image plates. Use PROSAT wipers instead.
CAUTION:
Image quality may be inadequate when using wrong cassettes:
Only cassettes with both labels “CR MD4.2 Extremities” and “Extremities code XX” must
be used for the Extremities application
(XX depends on the plate sensitivity SAL).
Other cassettes must not be used.
WARNING:
Poor image quality caused by incorrect cassette initialization.
Initialize the cassette/plate as described in the corresponding user manual.
3 Labels
3.1 Markings and Labels
Always take into account the markings and labels provided on the inside and outside of
the machine. A brief overview of these markings and labels and their meaning is given
below.
WARNING:
Risk of electric shock.
Shocks can cause severe injuries.
To reduce the risk of electric shock, do not remove any covers
WARNING:
The erasure unit is hot - up to 200 °C: Risk of burns.
Avoid contact with the Erasure Unit.
Observe the relevant sticker on the Erasure Unit.
Type B equipment:
Indicates that the CR 35-X complies with the limits for type B equipment.
Provides a connection between the CR 35-X and the potential equalization busbar of
the electrical system as found in medical environments. This plug should never be
unplugged before the power is turned off and the power plug has been removed.
Intergrounding connector:
Provides a connection between the Digitizer and other equipment which might exhibit
minor ground potential differences. These differences may degrade the quality of
communication between different equipment. Never remove connections to this
terminal.
0 Provides a connection between the Digitizer and the protective earth of the mains. Do
not remove this connection, because this will have a negative influence on the
leakage current.
Power on
Power off:
Note that the power cord has to be disconnected from the wall outlet in order to
disconnect the unit entirely from the mains.
CAUTION:
Precautions for use in USA only:
Make sure that the circuit is single-phase center-tapped, if the Digitizer is connected
to a 240 V / 60 Hz source instead of a 120 V / 60 Hz source.
CAUTION:
Risk of injury during cassette insertion: Fingers if they are
caught between the cassetteand the edge of the input slot
may become trapped.
Insert the cassette in the input buffer as described in the User
Manual.
At all times, keep your fingers clear of the input slot.
As soon as the digitizer takes in the cassette, release it.
Note warning label at the Input buffer of the digitizer.
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 / 100 / 105
► Document History
► Referenced Documents
Document Title
DD+DIS219.06E Chapter 3.6 - Adjustments and Calibration
► Manufacturer
Agfa HealthCare N.V.
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright 2012 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
Agfa and the Agfa rhombus are trademarks of Agfa-Gevaert N.V., Belgium,
or its affiliates.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see Agfa HealthCare Library > General Info > Agfa HealthCare > Publications >
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
IMPORTANT:
The installation and service of the product(s) described herein is to be performed
by qualified personnel who are employed by Agfa HealthCare or one of its affiliates
or who are otherwise authorized by Agfa HealthCare or one of its affiliates to provide
such services.
NOTE:
To verify the latest version of a chapter of the Service Manual refer to the “Checklist for
Completeness” in the Agfa HealthCare Library.
LIST OF CONTENTS
2 Service PC (standard)
A commercially available laptop can be used as service PC with the following specific
requirements:
USB port
The following additional equipment is required:
External Floppy disk drive
External USB serial port adapter for Serial port RS232
for the RS232 interface on the Digitizer
3.1 Overview
5155_reg01_002.cdr
Figure 1
The service level is protected and only accessible via password entry.
When the protection mechanism is disabled, the service menu is only protected
through standard service password from Agfa.
When the protection mechanism is enabled the service menu is protected with access
code, license code and deactivation code for the individual device. The codes are
available from the Local Agfa Service Organization. For details how to enable/disable
the service protection tool refer to section 4.6.6.
After pressing the <SERVICE> key the user is asked to enter the service password.
PASSWORD ?
Figure 2
(1) Enter the standard service password from Agfa (provided during classroom
training).
This standard password cannot be changed.
The entry of the standard service password does not change the display.
No confirmation is required after standard service password entry.
Wrong A wrong entered code results in a long beep and <WRONG PASSWORD> message
code see Figure 5.
(1) Enter the access code (for details refer to section 4.6.6).
Wrong A not valid entered access code results in a long beep and <WRONG PASSWORD>
code message (see Figure 5) for about 5 seconds. Afterwards the program returns to the
operator level.
If the access code is expired, the screen <Renew service access> appears
(see Figure 4).
If service protection mechanism is activated and access is expired or the serial number
encoded in the access code does not match with the device serial number:
(1) Enter the license code and the access code (for details refer to section 4.6.6).
Wrong A not valid entered code results in a long beep and <WRONG PASSWORD> message
code (see Figure 5) for about 5 seconds. Afterwards the program returns to the operator
level.
WRONG PASSWORD
Figure 5
After each intervention where machine specific data, network settings or language
settings are changed, a message appears: <Parameters have changed,
refresh your backup>.
As long as the installation of the Digitizer has not been confirmed, the operator is asked
after each startup if he wants to confirm the current date as date of installation (see
Figure 6). This reminder screen can be skipped by pressing the <> key until next
startup.
If the installation is confirmed, the reminder screen would not pop up again.
Installation
Installation not yet Confirmation
confirmed!
Press to confirm now :cancel
:ok
SERVICE XXXXX
Figure 6
cancel - cancels the function and returns to the next higher menu
level
forward or backward scrolling
All other keys are inactive and cause a long beep when pressed.
The menus in the service mode can be classified in four different modes:
1) Selection mode
2) Instruction mode
3) Information mode
4) Decision mode
1) Selection mode:
The currently selected item appears highlighted (inverse display).
When you enter a new menu, always the first item of the list is selected by
default.
A new item can be selected by using the up and down keys <>.
Multiple selections (tags) can be done using <> keys
(known as toggles/selections).
Press <> to confirm your selection or to enter the highlighted
sub-menu.
Press <> to exit the current menu and to return to the next higher level.
2) Instruction mode:
In this mode, read the given instructions carefully and follow them
step by step.
Press <> to exit the current menu and to return to the next higher level.
3) Information mode:
In this mode, information can be read on the display. No interactions are
possible.
4) Decision mode:
In this mode, you will be prompted to confirm or cancel the proposed action.
In case a decision is required a double beep comes up every 10 seconds.
Press <> to confirm the action, return to the higher level or to enter the next
screen.
Press <> to exit the current menu and to return to the next higher level.
The same screen layout is used for all service menus. The screen is subdivided into
four windows:
Service menu
2
: cancel
1
3
: ok
4
Service XXXX
515562ee.cdr
Figure 7
4 Service Menus
This menu provides general information about the Digitizer and its network settings.
:cancel
:ok
SERVICE XXXXX
Figure 9
<Station:> shows the station name of the Digitizer, which is not the host name.
<S/N:> shows the 4 digit serial number of the Digitizer
This menu displays information about the network settings of the Digitizer.
Procedure to measure the average scan level of an image plate as a result of a certain
stimulation energy. This information can be used in two ways. Either to decide whether
the IP needs to be erased or to find out the correct exposure parameters for a given
X-ray device.
The measured value (scan average level) is displayed on the LCD. Additionally the
corresponding scan line is displayed on the LCD.
Service menu
Maintenance
Please select the speed SAL inspection
class for SAL inspection
:cancel
200 :ok
...select with or SERVICE XXXXX
Figure 15
Service menu
Place cassette for Maintenance
inspection into the SAL inspection
cassette entry slot
:cancel
SERVICE XXXXX
Figure 16
Service menu
Maintenance
SAL inspection pending. SAL inspection
Wait for result...
SERVICE XXXXX
Figure 17
Service menu
Maintenance
SAL inspection
Cassette ID: XXXXX :cancel
SAL: 264 :ok
...press to continue SERVICE XXXXX
Figure 18
The scanned line is displayed on the LCD, the screen appears with a double beep.
(1) Press to confirm the SAL-Inspection for that IP. If available, the next IP in the
row is inspected.
(2) Press to cancel the function and returns to the next higher level.
4.2.2 Calibration
This service menu provides features to perform an IP Center Calibration and a Shading
Calibration
For details about how to perform the calibrations refer to Chapter 3.6 - Adjustments
and Calibrations.
NOTE:
If an identified cassette (regular identification via ID station, status exposed, to be
erased) is detected, a message is displayed:
Cassette is identified with patient data, see Figure 20
Cassette is identified to be erased, see Figure 21
The user has to confirm the calibration function:
- starts the calibration procedure,
- the cassette is treated according to its identification status (to be erased, exposed)
Service menu
Maintenance
Cassette is identified Calibration
with patient data.
Press to calibrate :cancel
or to scan. :ok
SERVICE XXXXX
Figure 20
Service menu
Maintenance
Cassette is identified Calibration
To be erased.
Press to calibrate :cancel
or to erase. :ok
SERVICE XXXXX
Figure 21
Service menu
Calibration
IP Center Calibration IP Center
pending...
SERVICE XXXXX
Figure 24
Service menu
Calibration
IP Center Calibration IP Center
successful.
:ok
Run a Shading Calib. now
(Recommended). SERVICE XXXXX
Figure 25
For a detailed description of possible reasons for a failed IP Center Calibration refer to
Chapter 3.6 - Adjustments and Calibrations.
For <Mammo>:
Two possible exposure types can be chosen. The action starts as soon as a cassette
is inserted.
For a detailed description of possible reasons for failed shading calibration refer to
Chapter 3.6 - Adjustments and Calibrations.
This service menu provides different endurance run cycles to check the proper function
of the cassette and IP transport.
Service menu
Use and to Maintenance
select no of cycles: Test cycle
XXXX :cancel
:ok
SERVICE XXXXX
Figure 33
Service menu
No of cycles selected: Maintenance
150 Test cycle
Current run: :cancel
64
SERVICE XXXXX
Figure 34
For selection of number of cycles and Information about the status: see Figure 33 and
Figure 34.
For selection of number of cycles and Information about the status: see Figure 33 and
Figure 34.
For selection of number of cycles and Information about the status: see Figure 33 and
Figure 34.
This service menu allows performing an automated adjustment of the pick up position
to take the image plate out of the cassette.
Asks the user to insert cassette of the format 24x30 or 18x24.
Prompt the user to perform an automated adjustment, where a software routine
repeats approaching the image plate, until it finds the optimal position for the
suction cups to take the image plate out of the cassette.
Displays the result of the adjustment with the values before and after the
adjustment.
In case of a not successful adjustment, possible remedies are displayed.
Guides the user to initiate a backup after successful adjustment of the pick up
position.
Service menu
Parameters have changed. CONFIGURE
You should refresh your
backup now.
Please insert the backup :cancel
medium and press :ok
SERVICE XXXXX
Figure 43
Service menu
To confirm this Maintenance
maintenance press Confirm PM
:cancel
Meter reading: xxxxxx :ok
Date: <dd-mmm-yyyy>
SERVICE XXXXX
Figure 45
Service menu
Maintenance
Do you want me to clear Confirm PM
the info counters?
(recommended) :cancel
:ok
SERVICE XXXXX
Figure 46
This service menu provides a feature to confirm successful repair with a date stamp.
This event is logged in the infocounter file with the current date and time.
After pressing <confirm>, the operator is asked to clear the relative counters in the
infocounter file. The reset of the relevant counters is linked to the event “Repair”.
Service menu
To confirm a successful Maintenance
repair press Confirm repair
:cancel
Meter reading: xxxxxx :ok
Date: <dd-mmm-yyyy>
SERVICE XXXXX
Figure 48
Service menu
Maintenance
Do you want me to clear Confirm repair
the info counters?
(recommended) :cancel
:ok
SERVICE XXXXX
Figure 49
This service menu provides an option to clear the relevant info counter entries without
a link to a special service intervention.
The reset is linked in the infocounter file to the dummy event ”Test”. Date and counter
stamp is added.
This service menu provides a feature to confirm modifications and to log this event in
the infocounter file with the current date and time.
After pressing <confirm>, the operator is asked to clear the relative counters in the
infocounter file. The reset of the relevant counters is linked to the event “Repair”.
Service menu
To confirm a successful Maintenance
modification press Confirm modif.
:cancel
Meter reading: xxxxxx :ok
Date: <dd-mmm-yyyy>
SERVICE XXXXX
Figure 52
Service menu
Maintenance
Do you want me to clear Confirm modif
the info counters?
(recommended) :cancel
:ok
SERVICE XXXXX
Figure 53
This service menu provides a feature to confirm the successful installation of the
Digitizer. The current date and time is than logged in the infocounter file as date of
installation. The installation can only be confirmed once.
As long as the installation of the Digitizer is not confirmed, a reminder message will pop
up after each startup and asks to confirm the current date as date of installation (see
Figure 6).
Service menu
Maintenance
Install date
To confirm this
installation press :cancel
:ok
Date: <dd-mmm-yyyy>
SERVICE XXXXX
Figure 55
This service menu provides a feature to save relevant data, which are stored on the
internal hard disk of the Digitizer on an external storage medium.
Depending on the Digitizer hardware this external storage medium can either be an
USB flash drive (via USB port on the Revive board) or floppy disks (via floppy disk
drive).
This service menu provides a feature to save the infocounter file on the storage
medium:
The infocounter file named C25<serial#><A-Z>.ICN is saved in the root of
the removable storage medium.
Example: A:\C252034A.ICN
If an infocounter file is already available on the storage medium, the file name of
the new infocounter file will be adapted (last digit of the file name is increased in
alphabetic order) to prevent overwriting.
Info counters (relative counters) can be cleared by means of maintenance or
repair confirmation or manually by selecting menu <Clear infocounter>
(refer to section 4.2.6).
Exceptions (e.g. error handling, messages in case of no floppy available, write
protection, full floppy, etc.) are displayed, e.g. ”Floppy is write protected”.
Service menu
SAVE
Please insert the Info counter
storage medium
and press :cancel
:ok
SERVICE XXXXX
Figure 58
Service menu
SAVE
copying... Info counter
D:<file name>
to
A:<file name>
SERVICE XXXXX
Figure 59
Service menu
SAVE
Please remove the Info counter
storage medium
and press
:ok
SERVICE XXXXX
Figure 60
This service menu provides a feature to create a backup of machine specific data on a
removable storage medium:
Service menu
SAVE
Please insert the Machine data
storage medium
and press :cancel
:ok
SERVICE XXXXX
Figure 62
Service menu
SAVE
copying... Machine data
D:\C25_<serial#>.zip
To
A:<path><file name>
SERVICE XXXXX
Figure 63
This service menu provides a feature to save the service report, created during a
service session, on a removable storage medium:
A service session starts when the service mode is entered
All activities are logged with date and time stamp
Ring buffer principle with 20 sessions
Saves the service report file on a storage medium
The service report file named C25_<serial#>.RPT is saved in the root of the
removable storage medium.
Example: A:\C25_2046.RPT
If the removable storage medium contains already a file with a service report this
file will be renamed to C25_<serial#>.RPO.
Example: A:\C25_2046.RPO
An already existing C25_<serial#>.RPO file will be overwritten.
Service menu
SAVE
Please insert the Service report
storage medium
and press :cancel
:ok
SERVICE XXXXX
Figure 66
Service menu
SAVE
copying... Service report
D:<file name>
to
A:<file name>
SERVICE XXXXX
Figure 67
Service menu
SAVE
Please remove the Service report
storage medium
and press
:ok
SERVICE XXXXX
Figure 68
Service menu
SAVE
copying... Snapshot log
D:<file name>
to
A:<file name>
SERVICE XXXXX
Figure 71
Service menu
SAVE
Storage medium is full. Snapshot log
Please insert another
and press :cancel
:ok
SERVICE XXXXX
Figure 72
Service menu
SAVE
Please remove the Snapshot log
storage medium
and press :cancel
:ok
SERVICE XXXXX
Figure 73
This service menu provides a feature to copy session files on a storage medium:
The session file named #.ses is saved in a folder C25_<serial#> on the
removable storage medium.
Example: A:\C25_2046\143.ses
Leading zeros will be suppressed, e.g. 005.ses 5.ses
One, several or all session files can be selected (tagged) by means of the
<> - keys.
Tagged files are marked with <*>.
If there are more files in the list than can be displayed: <> symbolize the
scroll option.
If there is not enough disk space another storage medium is asked for.
If there is no tag set the current selected item is operated
Service menu
SAVE
copying... Session file
D:<file name>
to
A:<file name>
SERVICE XXXXX
Figure 76
Service menu
SAVE
Storage medium is full. Session file
Please insert another
and press :cancel
:ok
SERVICE XXXXX
Figure 77
This service menu provides a feature to copy the customer parameter file (CPF) from
hard disk to a storage medium.
The customer parameter file named ADC.CPF is saved in the root of the
removable storage medium.
Example: A:\ADC.CPF
Service menu
SAVE
Please insert the CPF File
storage medium
and press :cancel
:ok
SERVICE XXXXX
Figure 79
Service menu
SAVE
copying... CPF File
D:<file name>
to
A:<file name>
SERVICE XXXXX
Figure 80
Service menu
SAVE
Please remove the CPF File
storage medium
and press
:ok
SERVICE XXXXX
Figure 81
This service menu provides a feature to copy the alert log file from hard disk to a
storage medium:
The alert log file named C25_<serial#>.ALR is saved in the root of the
removable storage medium.
Example: A:\C25_2046.ALR
The file contains 50 entries
Service report format
The content of the sent e-mail is logged
This service menu provides a feature to explain the highlighted error (warning) code.
Date and time of occurrence are displayed.
This service menu provides a feature to display a list of the five most frequent errors.
(1) Select a code using the < > keys and confirm with to display the
explanation (see Figure 86).
(2) Go back to error hit list with <>.
This service menu provides a feature to copy selected files from a storage medium
(e.g. floppy or USB flash drive) to hard disk and initializes the data if applicable.
4.5.1 Software
This service menu provides a feature to copy the device software from a storage
(floppy disk or USB flash drive) medium to hard disk and initializes the new software:
All concerning file names are displayed during the copy process.
After software installation the user is prompted to create a new backup floppy.
An entry is made in the infocounter under SW modification history, date, meter
reading.
Service menu
Please insert the INSTALL
storage medium or the Software
first floppy C250105_1_3
and press :cancel
:ok
SERVICE XXXXX
Figure 91
Service menu
Checking INSTALL
the volume label... Software
Volume is
<label>
SERVICE XXXXX
Figure 92
If the volume label is not correct, a message <Wrong or missing volume label>
pops up (long beep).
Service menu
INSTALL
copying... Software
A:<file name>
to :cancel
E:\temp\<file>
SERVICE XXXXX
Figure 93
If the software is installed from floppy disks, the second floppy and analogue more
floppies are requested to insert:
Service menu
Please insert the INSTALL
floppy C252007_2_3 Software
And press
:cancel
:ok
SERVICE XXXXX
Figure 94
Service menu
INSTALL
please wait ... Software
Extracting files from
E:\temp
SERVICE XXXXX
Figure 95
Service menu
INSTALL
Installation done. Software
Please remove the
storage medium
and press :ok
SERVICE XXXXX
Figure 96
Service menu
To initialize the new SW INSTALL
a reset is necessary Software
Press to reset now
:ok
SERVICE XXXXX
Figure 97
Service menu
New software detected. INSTALL
You should refresh your Software
backup now.
Please insert the backup :cancel
medium and press :ok
SERVICE XXXXX
Figure 98
This service menu provides a feature to restore machine specific data (machine
backup) from the storage medium (floppy disk or USB flash drive) to the hard disk:
The volume label is checked.
The concerning file name C25_<serial#>.ZIP is displayed during the copy
process.
The zip file is automatically unzipped.
Service menu
INSTALL
Please insert the backup Machine data
medium and press
:cancel
:ok
SERVICE XXXXX
Figure 100
Service menu
Please wait... INSTALL
Machine data
Extracting backup files
SERVICE XXXXX
Figure 101
Service menu
INSTALL
Please remove the Machine data
Storage medium
and press
:ok
SERVICE XXXXX
Figure 102
This service menu provides a feature to copy specific parameters (e.g. mfa/mfb values)
of the PMT module, which are on the storage medium (floppy disk or USB flash drive)
attached to the spare part, to the hard disk:
Overwrites existing files.
The concerning file name is displayed during the copy process.
Request to save changes on service exit.
(1) Verify if the serial number of the label is the same as the serial number of the
new part.
The serial number is displayed on the screen.
The serial number is automatically stored in the infocounter under
<hardware replacement> history.
Service menu
INSTALL
copying <file name> ... Mfa/mfb
SERVICE XXXXX
Figure 105
Service menu
INSTALL
Please remove the Mfa/mfb
Storage medium
and press
:ok
SERVICE XXXXX
Figure 106
This service menu provides a feature to copy specific parameters of the optic module,
which are on the storage medium (floppy disk or USB flash drive) attached to the spare
part, to the hard disk.
(1) Verify if the serial number of the label is the same as the serial number of the
new part.
The serial number is displayed on the screen.
The serial number is automatically stored in the infocounter under
<hardware replacement> history.
Service menu
INSTALL
copying <file name> ... Laser factor
SERVICE XXXXX
Figure 109
Service menu
INSTALL
Please remove the Laser factor
storage medium
and press
:ok
SERVICE XXXXX
Figure 110
This service menu provides a feature to copy specific parameters of the scanner
module, which are on the storage medium (floppy disk or USB flash drive) attached to
the spare part, to the hard disk.
(1) Verify if the serial number of the label is the same as the serial number of the
new part.
The serial number is displayed on the screen.
The serial number is automatically stored in the infocounter under
<hardware replacement> history.
Service menu
INSTALL
copying <file name>... Scanner
SERVICE XXXXX
Figure 114
Service menu
INSTALL
Please remove the Scanner
Storage medium
and press :cancel
:ok
SERVICE XXXXX
Figure 115
4.5.6 CPF-File
This service menu provides a feature to copy the CPF-file from a storage medium to
the hard disk:
Overwrites the existing file.
The file name is displayed during the copy process.
Refers to the "configure local network ID" screen.
Request to save changes when exiting service.
Service menu
Please insert medium INSTALL
with the CPF file CPF-file
and press
:cancel
:ok
SERVICE XXXXX
Figure 118
Service menu
INSTALL
copying <file name>... CPF-file
SERVICE XXXXX
Figure 119
Service menu
COPY
Please remove the CPF-file
storage medium
and press
:ok
SERVICE XXXXX
Figure 120
If the CPF file is corrupt, it is rejected by the digitizer and following message appears:
Service menu
CPF-File is corrupted. CONFIGURE
Local net ID
Repeat with a correct
one.
:ok
SERVICE XXXXX
Figure 123
Service menu
Parameters have changed. CONFIGURE
You should refresh your
Backup now.
Please insert the backup :cancel
medium and press :ok
SERVICE XXXXX
Figure 124
This service menu provides a feature to install new language files for the operator
screens on the local display of the Digitizer. After successful installation of the
language files the requested language can be selected.
Service menu
INSTALL
Please insert the medium Language files
with language data
and press :cancel
:ok
SERVICE XXXXX
Figure 126
It is checked whether the language floppy is compatible with the current software
version. If the language floppy does not fit, a warning is displayed.
Service menu
INSTALL
copying... Language files
A:<file name>
to
C:<file name>
SERVICE XXXXX
Figure 127
Service menu
INSTALL
Please remove the Language files
Storage medium
and press :cancel
:ok
SERVICE XXXXX
Figure 128
Service menu
INSTALL
Do you want me to change Language files
my user terminal
language? :cancel
:ok
SERVICE XXXXX
Figure 129
4.5.8 HW Modification ID
This service menu provides a feature to record a hardware modification of the device.
The modification ID (service part number), which is on the storage medium (floppy disk
or USB flash drive) attached to the modification kit, is copied to the hard disk.
(1) Verify if the modification ID of the storage medium label is the same as the
modification ID of the new part:
The hardware modification ID with its description is displayed on the
screen.
The modification ID is automatically stored in the infocounter under
<hardware replacement> history.
One storage medium can contain several modification IDs.
Example:
Did you mount...? Service menu
CM+9 5155 xxxx 2 INSTALL
IP transport HW modific.
:cancel
Press to confirm :ok
SERVICE XXXXX
Figure 131
This service menu provides a feature to configure device specific settings and
parameter.
This service menu provides a feature to define the network settings of this Digitizer by
selecting the Digitizer AE title out of a list of possible names (out of the CPF).
(1) Select desired name using <>-keys. The name CR250xxxxxxx1 is the
AE-title of the Digitizer.
(2) Press <> to initialize the new name.
(3) Save changes when exiting the menu.
Service menu
Parameters have changed. CONFIGURE
You should refresh your
backup now.
Please insert the backup :cancel
medium and press :ok
SERVICE XXXXX
Figure 135
This service menu provides a feature to configure the language for the operator
screens on the local display of the Digitizer.
(1) Select desired language using <>-keys. Only language files, which are stored
on the hard disk of the Digitizer can be selected, see also section 4.5.7
(2) Press <> to initialize the new language.
(3) Save changes when exiting the menu.
Service menu
Parameters have changed. CONFIGURE
You should refresh your
backup now.
Please insert the backup :cancel
floppy and press :ok
SERVICE XXXXX
Figure 138
NOTE:
Only the main language is displayed:
No distinction between regional language differences, e.g. German for Austria, English
for Australia is made.
This service menu provides a feature to enable/disable the alert mailing mechanism.
This service menu provides a feature to set the alert mail destination (IP address).
NOTE:
The IP address of the alert destination (mail host) can be entered manually with the
arrow keys.
Only valid addresses (< 255) are accepted.
The function sends a predefined test e-mail to the configured alert mail destination.
In case the destination is not reachable the following message appears with a long
beep:
4.6.4 Direct ID
This service menu provides a feature to select from a list either <direct ID off> or
the ID-viewer you want to be connected to.
This service menu provides a feature to enable/disable add-on applications for the
Digitizer.
A list of possible add-on applications will be offered.
NOTE:
Obtain the access code, license code (and deactivation code if required) for your
individual device from the Local Agfa Service Organization:
Access code and license code have an expiration date configured by Local Agfa
Service Organization.
Once the protection mechanism is activated, enter access code only to get
access to the service menu.
When entered the service menu, you will not be asked for login to the service
menu for the next 16 hours.
If the expiration date is reached, it is possible to login one last time and get
access for the next 16 hours. After that time the device will block itself asking for
new access and license code.
IMPORTANT:
The first activation of Service Protection on a device will fail. The web interface will
display the message:
"The size of the serial number is wrong ( == 0) || ( > 20)".
At the local digitizer display no error message is displayed.
(1) Access the menu <Service protection> at the LCD terminal and press
<ok>.
Entering a valid license code is not needed.
(2) Restart the system.
From now on the service protection can be activated or deactivated without
problems.
NOTE:
In case the entered codes are not valid the user is asked to re-enter the respective
codes. After three failed attempts a timeout of 3 minutes is forced before the user gets
access for another try.
NOTE:
In case the entered code is not valid the user is asked to re-enter the code.
After three failed attempts a timeout of 3 minutes is forced before the user gets access
for another try.
(1) Depending on the current status: Enable or disable the maintenance notification
mechanism using the <>--keys.
If required adapt the target values for "Operating hours" and "Cycles" according to the
local terms of the service agreement:
(2) Enter the Mean Cycle between Maintenance (MCBM)
by means of the <>-keys to select the position
and using the <>-keys to select the number out of a list (numbers 0…9).
Default: 12.000 cycles
(3) Press the <> key to confirm the entered value.
or
Maintenance notification Service menu
is deactivated. CONFIGURE
PM Indicator
The user will not be
notified for maintenance
required :ok
SERVICE XXXXX
Figure 164
This service menu provides tests to check the Digitizer hardware and the image
transmission to the processing station.
The system check is a non interactive test to check the relevant hardware of the
Digitizer like voltages, stepper motor connections, light barrier status, nodes etc.
The test results are listed in a file named C25_<serial#>_syscheck.txt and the
file is saved in the root of the removable storage medium.
Example: A:\C25_2046_syscheck.txt.
Service menu
CHECKS
To save the result, System check
insert a storage
medium. :cancel
Press to start check. :ok
SERVICE XXXXX
Figure 167
Service menu
CHECKS
System check running. System check
Please wait ...
SERVICE XXXXX
Figure 168
This service menu provides a feature to send images, stored on the harddisk of the
Digitizer to the processing station.
A list of possible test images will be offered.
(1) Use the <>-keys to select the required test image out of the list.
(2) Press <> to send the selected test image to the processing station.
(3) Press <> to go back to next higher level (checks).
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN ≥ 6000)
► Document History
► Referenced Documents
Document Title
Service Bulletin CR 25.0 Type 5156 / 105 (as of SN ≥ 6000) introduced,
DD+DIS407.06E
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
LIST OF CONTENTS
1 GENERAL PROCEDURE.........................................................................................................4
1.1 Show Error ................................................................................................................................5
1 General Procedure
Error occurrs
Error code is
displayed
Select
<Show Error>
Function
see 1.1
Select
<System Check>
see 1.2
Error is located
Corrective
Measures
5155_reg3.3_001.cdr
figure 1
NOTE:
Additionally check Infocounter: see Chapter 9, Maintenance, "How to evaluate the
infocounter"
Evaluate diagnostic images for deficiencies (e.g. jitter)
(2) Select
4 Show error
1 Explain error code
(3) Select in error code history Code Occurred last Service menu
corresponding entry Show error
22570 04-Feb-99 15:45
20605 09-Jan-99 11:32 : cancel
: ok
5155_reg3.3_002.cdr
figure 2
figure 3
5155_reg3.3_004.cdr
figure 4
(5) Carry out the checks listed at 22570 detected Service menu
cure. Show error
Explain code
Cure: - Check cables
and connectors : cancel
To verify that error is not - Check replace fuse
- Check replace power : scroll
sporadic, also a quick check can supply
be carried out.
5155_reg3.3_005.cdr
figure 5
1.2 Checks
figure 6
NOTE:
As an alternative, you can connect your Service PC to the serial port and enter "diag" at
the prompt to start the diagnostic tool.
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN ≥ 6000)
► Document History
► Referenced Documents
Document Title
Service Bulletin CR 25.0 Type 5156 / 105 (as of SN ≥ 6000) introduced,
DD+DIS407.06E
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
LIST OF CONTENTS
ST 10 2A 4A
ST10
ST10_2.cdr
1 8
JLGS412.cdr
ST 10 2A 4A
ST10
ST10_2.cdr
transport board 1 8
JLGS602.cdr
ST 10 2A 4A
ST10
ST10_4.cdr
alignment board 1 8
JLGS712.cdr
ST 10 2A 4A
ST10
ST10_4.cdr
GS IOB-SIN-5Step Board:
CM+9 9499 8120 x
GS Designation IO-Bus Address Switch Jumper Settings
710 Cassette Unit – 22H JL1 JL1
1 8
5fold-stepper JLGS710_1.cdr
motor board
21H JL 2 JL2
8 1
JLGS710_2.cdr
IO-Bus GS Board
Address
21 710 Cassette unit (JL2) – 5fold stepper motor board
22 710 Cassette unit (JL1) – 5fold stepper motor board
26 712 Cassette unit – IP alignment board
27 602 IP Transport Unit – IP transport board
36 412 Scan Unit – Slowscan board
37 410 Scan Unit – Scan rolls lift board
70 230 Power integration board
75 210 Erasure control board
85 116 Emergency-node
80 306 cPCI adapter board
figure 1
figure 2
4 Fuses Overview
NOTE:
All fuses are slowblow fuses.
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 / 100 / 105
This document describes replacements and repair procedures for the digitizer.
► Document History
Edition 2, Revision 2
03-2013 printed in Germany Document Node ID: 12401812
eq_03-5_replacements_e_template_v06
Agfa Company Confidential Copyright © 2013 Agfa HealthCare N.V.
Repair and Service
DD+DIS219.06E Replacements / Repair Procedures
► Referenced Documents
Document Title
Service Bulletin CR 35-X - Service Bulletin No. 17 - c-Revive Board and
S-Revive Board available as Spare Part, DD+DIS255.12E
Enclosure Installation Instructions for c-Revive Board, DD+DIS217.12E
Enclosure Replacement instructions for Floppy Disk Drive,
DD+DIS222.09E
Service Bulletin CR 35-X - Service Bulletin No. 02 - New vacuum pumps for
installations higher than 2000m above sea level ... ,
DD+DIS276.07E
Service Bulletin Availability of First Repaired Spare Parts for Imaging
Products, Return of Defective Parts necessary,
DD+DIS050.12E
► Manufacturer
Agfa HealthCare N.V.
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright 2013 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
Agfa and the Agfa rhombus are trademarks of Agfa-Gevaert N.V., Belgium,
or its affiliates.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see Agfa HealthCare Library > General Info > Agfa HealthCare > Publications >
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
IMPORTANT:
The installation and service of the product(s) described herein is to be performed
by qualified personnel who are employed by Agfa HealthCare or one of its affiliates
or who are otherwise authorized by Agfa HealthCare or one of its affiliates to provide
such services.
NOTE:
To verify the latest version of a chapter of the Service Manual refer to the “Checklist for
Completeness” in the Agfa HealthCare Library.
LIST OF CONTENTS
1 INTRODUCTION ......................................................................................................................6
1.1 Installation of machine-specific Parameters .............................................................................6
9 REPLACEMENTS AT THE CPCI-RACK (UP TO CR 35-X SN < 4000; CR 25.0 SN < 6500)61
9.1 Replacing the cPCI-Rack by the Revive-Rack .......................................................................61
9.2 Replacing the SCSI Hard Disk in the Module “Storage complete” .........................................63
9.3 Replacing the Floppy Disk Drive in the Module “Storage complete” ......................................66
10.3 Replacing the IDE Hard Disk and/or the Cables at the Revive Board....................................77
10.4 Replacing the SATA Hard Disk at the S-Revive Board ..........................................................80
1 Introduction
This section contains generic information for repair procedures. There is the usage of
machine-specific parameters described and also the return procedure of defective
parts.
CR 35-X 5158/100 and CR 25.0 Type 5156/100/105 make use of parts employing
machine-specific parameters.
These are:
Optic module, see section 8.2
Photomultiplier module with light collector, see section 8.4
Scan unit complete, see section 8.6
Pin-Diodes, see section 8.7
The corresponding spare parts kits comprise the new spare part as well as a storage
medium (e.g. floppy disks or USB Flash drive) containing module specific data. The
storage medium is assigned clearly to the spare part and cannot be mistaken. After the
new part has been installed, you have to install these parameters from the attached
storage medium via service menu of the user terminal. Finally, you are asked to renew
the backup. (See detailed description in the replacement section of this chapter.)
Together with date and counter stamp the serial number of the exchanged part is
automatically registered in the info counter file under the item “hardware modification
history”.
Some spare parts are available as new spare parts (CM+) and as repaired spare parts
(RF+). Repaired spare parts can be identified in the spare parts list by the prefix RF+.
In order to make parts available to the repair facility, defective parts have to be
returned to Agfa HealthCare after the replacement based on the current return process.
NOTE:
For detailed information refer to Service Bulletin “Availability of First Repaired Spare
Parts for Imaging Products, Return of Defective Parts necessary”, DD+DIS050.12E.
(1) Check for all parts removed from a device if they can be returned:
A defective part can be returned for repair if the packaging of the equivalent
spare part carries the label “EXCHANGE PART” or “Return part!” (see figure 1
and 2).
(2) Always return the part if a return label is attached.
IMPORTANT:
For correct handling of the returned
part it is necessary that all fields are
filled out completely.
(4) Use the packaging of the new spare part to return the defective parts. All
transport locks, padding or antistatic bags must be used to avoid further damage
during transport.
2 Safety Notes
WARNING:
Risk of electric shock!
Switch off the digitizer and disconnect the machine from the mains before performing
any service interventions at the digitizer.
Safety instructions for electronical parts see Chapter 3.1 and Generic Safety Directions
for HealthCare and Imaging Products.
CAUTION:
Danger of cutting!
Due to changed production methods, all parts of metal frame can be sharp-edged.
Take special care when servicing the interior of the digitizer.
CAUTION:
Static discharge! Electrical components may be destroyed.
For the repair on electrical components, wear a grounding strap (CM+9 9999 0830 0)
around the wrist and connect the other end of this strap on a grounded conducting
metal piece.
3 Removal of Panels
1
2
4 3
4
Figure 4
1 Cover: Open two screws (Philips screw driver, medium size) and remove cover.
2 Left Side Panel: Open two screws (screw driver, medium size) and lift side panel
off.
3 Right side panel: Press two latches and lift side panel off.
4 Top Front Panel: Loosen six Phillips screws and lift front panel off (the cover has
to be removed before).
5 Bottom Front Panel: Press two latches to open the door.
REQUIRED TOOLS:
N.a.
REQUIRED TIME:
Approximately 5 minutes
Figure 5
Figure 6
REQUIRED TOOLS:
Socket wrench (5.5 mm)
REQUIRED TIME:
Approximately 20 minutes
Figure 7
Figure 8
Figure 9
REQUIRED TOOLS:
Socket wrench (5.5 mm)
REQUIRED TIME:
Approximately 15 minutes
REQUIRED TOOLS:
Socket wrench (5.5 mm)
REQUIRED TIME:
Approximately 20 minutes
Figure 11
NOTE:
Before remounting transport unit in the digitizer check that cassette opener of cassette
unit is in hidden position. Otherwise a conflict with suction cups may appear.
REQUIRED TOOLS:
N.a.
REQUIRED TIME:
Approximately 5 minutes
Figure 12
REQUIRED TOOLS:
N.a.
REQUIRED TIME:
Approximately 15 min
Figure 13
Figure 14
Figure 15
Figure 16
NOTE:
Always replace all 10 lamps at the same time!
Pull the lamps carefully out of their sockets.
The glass bulb of the new lamps must be clean. Use a soft cloth, do not touch
with bare fingers.
(1) Put erasure unit carefully on the rail and move it into the digitizer.
(2) Connect cable of erasure unit.
NOTE:
When re-inserting erasure unit, make sure that lock engages again.
REQUIRED TOOLS:
Socket wrench 5,5 mm
Socket wrench 7 mm
REQUIRED TIME:
Approximately 10 minutes
Figure 17
Figure 18
Figure 19
Figure 20
Figure 21
NOTE:
Unplug the black cable only by touching the plug.
Never pull at the cable itself!
Figure 22
REQUIRED TOOLS:
Socket wrench 5,5 mm
REQUIRED TIME:
Approximately 10 minutes
Figure 23
A
1
Figure 24
Figure 25
NOTE:
Be aware that board is very sensitive to bending.
Note: The new fan (spare part number*: CM+9 5146 3620 0) has the type
designation "RG 125-19/14N/2" on its label.
* The last digit in the spare part number indicates the spare part revision at release of this
document. When ordering, the actual revision of the spare part is delivered.
(2) Set the jumpers on the power integration board depending on the fan type
(see Figure 26).
For the new fan, set jumpers to the upper two pins at ST7 and ST8.
For the old fan, set jumpers to the lower two pins at ST7 and ST8.
Figure 26
(3) Install new power integration board in reverse order (see sections 6.2 and 6.1).
(4) Connect digitizer to the mains.
(5) Switch on the digitizer and wait for successful completion of the self test.
REQUIRED TOOLS:
Small screw driver
socket wrench (5.5 mm)
REQUIRED TIME:
Approximately 15 minutes
Figure 27
Figure 28
REQUIRED TOOLS:
Socket wrench (5.5 mm)
REQUIRED TIME:
Approximately 20 minutes
Figure 29
Figure 30
Figure 31
Figure 32
NOTE:
For all actions at cassette unit, first remove transport unit (see section 4.1).
REQUIRED TOOLS:
Phillips screwdriver
Socket wrench (7 mm)
REQUIRED TIME:
Approximately 30 minutes
Figure 33
Figure 34
Figure 35
Figure 36
Figure 37
Figure 38
Figure 39
Figure 40
Figure 41
(1) Reinstall in reverse order. When reinserting, do not cant bearings and do not
push in with force.
REQUIRED TOOLS:
Socket wrench (5.5 mm)
REQUIRED TIME:
Approximately 10 minutes
Figure 42
REQUIRED TOOLS:
Socket wrench (5.5 mm)
Piers
REQUIRED TIME:
Approximately 10 minutes
Figure 43
Figure 44
NOTE:
If the light barrier flag of the cassette
opener is broken then you need not
replace the complete cassette opener
mechanism.
The light barrier flag is a separately
available spare part. Spare part number*:
CM+9 5146 5911 0.
The light barrier flag can brake when it
touches the frame of cassette opener while
it is moved down.
Figure 45
REQUIRED TOOLS:
Screw driver
Socket wrench (7 mm)
REQUIRED TIME:
Approximately 30 minutes
(1) For replacing cassette opener mechanism first take out complete cassette unit
from digitizer.
Figure 46
Figure 47
Figure 48
Figure 49
Figure 50
Figure 51
Figure 52
Figure 53
(10) Turn complete cassette unit and swing up 5fold stepper motor board to have
access to the rear side.
(11) Unplug connector to cassette detection switch (ST 8) at 5fold stepper motor board
of cassette unit.
(12) Unscrew two nuts at rear side which
mount cassette opener.
Figure 54
Figure 55
WARNING:
Risk of electric shock!
Make sure that the digitizer is switched off, before you remove the optic module.
Figure 56
REQUIRED TOOLS:
Allen key (4 mm)
Socket wrench (5.5 mm)
REQUIRED TIME:
Approximately 20 minutes
5158_reg3.5_001.cdr
Figure 57
5158_reg3.5_002.cdr
Figure 58
5158_reg3.5_006.cdr
Figure 59
5158_reg3.5_003.cdr
Figure 60
5158_reg3.5_004.cdr
Figure 61
NOTE:
In case that a digitizer with Revive-Rack and USB is used (CR 35-X SN ≥ 4000;
CR 25.0 SN ≥ 6500), copy the floppy disk to a USB memory stick.
(4) Perform an IP center calibration (see chapter 3.6 of the service documentation).
(5) Perform a shading calibration of all formats (see chapter 3.6 of the service
documentation).
(6) Update the backup to save the calibration data.
(7) Select <3 SAVE data>*
<2 Machine specific data>
(8) Follow the online instructions.
(9) Enter the serial number of the digitizer on the label of the optic modul floppy disk.
(10) Check the image quality with flatfield exposures (if available, also with test
sheet), see chapter 3.6 of the service documentation.
CAUTION:
Risk of damage!
Photomultiplier and light collector are glued and must be treated as one component.
REQUIRED TOOLS:
Allen key, 3 mm
Socket wrench, 7 mm
REQUIRED TIME:
Approximately 30 minutes
5158_reg3.5_005.cdr
Figure 62
5158_reg3.5_006.cdr
Figure 63
5158_reg3.5_007.cdr
Figure 64
5158_reg3.5_008.cdr
Figure 65
5158_reg3.5_009.cdr
Figure 66
NOTE:
Hold one hand to the PMM and the other to
the light collector to avoid tearing apart the
module.
5158_reg3.5_010.cdr
Figure 67
NOTE:
Check the functionality of the dust brush after the installation of the PMM!
REQUIRED TOOLS:
Phillips screwdriver
Allen key (5 mm)
Socket wrench (5.5 mm)
Open-end wrench (13 mm)
REQUIRED TIME:
Approximately 45 minutes
Figure 69
5158_reg3.5_011.cdr
Figure 70
Figure 71
Figure 72
Figure 73
Figure 74
Figure 75
Figure 76
NOTE:
Unplug the black cable only by touching the plug.
Never pull at the cable itself!
Figure 77
Figure 78
Figure 79
Figure 80
REQUIRED TOOLS:
Socket wrench (5.5 mm)
Open-end wrench (7 mm, 10 mm)
Screw driver
REQUIRED TIME:
Approximately 45 minutes
Figure 81
Figure 82
Figure 83
Figure 84
Figure 85
Figure 86
(9) Unscrew c-clips protection at scan roller and remove scan roller carefully.
Figure 87
Figure 88
Figure 89
(1) After reinserting the new pin diode board, make sure that board engages
properly.
(2) Push the board to the very right side, hold it in place and mount the metal
bracket. Check that the board cannot move.
(3) Connect plugs. Only plug for motor is connected later.
(4) Insert drive shaft. Make sure that its ends engage in correct position and that
light barrier flag is in functional position.
(5) Mount aluminum angle and springs.
(6) Mount motor and toothed belt.
(7) Screw loose-fitting two 5.5 mm screws under belt.
Figure 90
(11) Wind cable around feed line of motor and connect plug of light barrier to motor.
When the cPCI-Rack is replaced by the Revive-Rack, the following spare part is
additionally required:
S-Revive Board spare part number*: CM+9 5148 1800 2
* The last digit in the spare part number indicates the spare part revision at release of this document.
When ordering, the actual revision of the spare part is delivered.
REQUIRED TOOLS:
Screwdriver
REQUIRED TIME:
Approximately 15 min.
NOTE:
For installation instructions of the software on a virgin hard disk refer to the enclosure
delivered with the software. The software can be downloaded from:
Agfa HealthCare Library > Computed Radiography > CR Digitizer >
CR 35-X > Software
Software version must be at least c25_3206 to support the S-Revive Board.
9.2 Replacing the SCSI Hard Disk in the Module “Storage complete”
NOTE:
In order to avoid any damage at the storage board, replace the hard disk very
cautiously.
Always use the Antistatic wrist strap when working inside the digitizer.
NOTE:
For availability of Spare Parts refer to:
CR 35-X - Service Bulletin No. 17 - c-Revive Board and S-Revive Board available as
Spare Part, DD+DIS255.12E
REQUIRED TOOLS:
Phillips screwdriver, medium size
REQUIRED TIME:
Approximately 20 minutes
B
D
Figure 94
Figure 95
Figure 96
Figure 97
NOTE:
For installation instructions of the software on a virgin hard disk refer to the enclosure
delivered with the software. The software can be downloaded from:
Agfa HealthCare Library > Computed Radiography > CR Digitizer >
CR 35-X > Software
Software version must be at least c25_3007.
(2) Install the latest digitizer software.
(3) Restore the machine specifc data.
9.3 Replacing the Floppy Disk Drive in the Module “Storage complete”
The replacement instructions DD+DIS222.09E for the Floppy Disk Drive, are enclosed
to the spare part.
The power supply is used for the cPCI-Rack and for the Revive Rack.
REQUIRED TOOLS:
Allen Screwdriver
REQUIRED TIME:
Approximately 15 min.
Removal:
(1) Open the right side panel. A
The cPCI-Rack with power supply
(A) is placed at the bottom of the
digitizer.
(2) Tilt the cPCI-Rack forwards.
Figure 98
NOTE:
The 4 Allen screws delivered with the spare
Figure 99: Example
part power supply can be used alternatively
NOTE:
For availability of Spare Parts refer to:
CR 35-X - Service Bulletin No. 17 -
c-Revive Board and S-Revive Board available as Spare Part, DD+DIS255.12E
NOTE:
The module “Storage complete”, which includes the floppy disk drive and the
SCSI hard disk can remain in the cPCI-Rack when installing the c-Revive Board.
NOTE:
For availability of Spare Parts refer to:
CR 35-X - Service Bulletin No. 17 -
c-Revive Board and S-Revive Board available as Spare Part, DD+DIS255.12E
REQUIRED TOOLS:
Phillips screwdriver, medium size
REQUIRED TIME:
Approximately 20 minutes (including software installation)
NOTE:
In order to avoid any damage at the board, replace the hard disk very cautiously.
Always use the Antistatic wrist strap when working inside the digitizer.
Figure 103
NOTE:
Do not pull the cable itself. Always
pull the plug.
Figure 104
CAUTION:
Risk of damaging digitizer components!
When installing the c-Revive-Board, make sure it is not canted or mounted in
wrong way.
Otherwise damage to the components on the rear side of the c-Revive-Board
can occur.
Figure 106
Figure 107
f b
SPEED LINK SERVICE d c IO BUS
h g e a
RF-READER RJ45 100Mb POLYGON USB LCD LD-MODULE
PMT
Polygon LCD
Figure 108
CAUTION:
Incorrect plug in of connectors may result in damage of pins.
Insert the connectors c and d with the flattened part as shown in
Figure 108:
NOTE:
For installation instructions of the software on a virgin hard disk refer to the enclosure
delivered with the software. The software can be downloaded from:
Agfa HealthCare Library > Computed Radiography > CR Digitizer >
CR 35-X > Software
Software version must be at least c25_3206 to support the SATA hard disk.
(9) Install the latest digitizer software.
(10) Restore the machine specifc data.
NOTE:
The Revive Rack is installed ex factory:
CR 25.0 Type 5156 / 105 as of ≥ 6500
CR 35-X Type 5158 / 100 as of SN ≥ 4000
* The last digit in the spare part number indicates the spare part revision at release of this document.
When ordering, the actual revision of the spare part is delivered.
REQUIRED TOOLS:
Allen Screwdriver
REQUIRED TIME:
Approximately 15 min.
NOTE:
For availability of Spare Parts refer to:
CR 35-X - Service Bulletin No. 17 -
c-Revive Board and S-Revive Board available as Spare Part, DD+DIS255.12E
REQUIRED TOOLS:
Allen screwdriver
REQUIRED TIME:
Approximately 20 minutes
NOTE:
Always use the Antistatic wrist strap when working inside the digitizer.
NOTE:
It is sufficient to loosen the screws. It is not necessary to remove them completely.
(1) Plug the new S-Revive Board into the rack of the digitizer.
(2) Fasten the 4 screws (see red circles in Figure 112).
(3) Connect all cables.
(4) Close the right side panel.
NOTE:
For installation instructions of the software on a virgin hard disk refer to the enclosure
delivered with the software. The software can be downloaded from:
Agfa HealthCare Library > Computed Radiography > CR Digitizer >
CR 35-X > Software
Software version must be at least c25_3206 to support the new S-Revive Board.
10.3 Replacing the IDE Hard Disk and/or the Cables at the Revive Board
NOTE:
For availability of Spare Parts refer to:
CR 35-X - Service Bulletin No. 17 -
c-Revive Board and S-Revive Board available as Spare Part, DD+DIS255.12E
REQUIRED TOOLS:
Screwdriver
REQUIRED TIME:
Approximately 20 minutes
NOTE:
In order to avoid any damage at the board, replace the hard disk very cautiously.
Always use the Antistatic wrist strap when working inside the digitizer.
(1) Before installation of the hard disk perform a digitizer backup (because a virgin
hard disk will be installed).
(2) Unmount the Revive Board as described in section 10.2.
NOTE:
Do not pull the cable itself. Always pull the
plug.
NOTE:
Pull the hard disk in opposite direction of
the board connections. Be carefull with the
cables, they should not get stuck on the
revive board.
Figure 115
Figure 116
NOTE:
Push it in opposite direction of the board connections. Be carefull with the cables, they
should not get stuck on the revive board.
(4) Connect Power- and IDE-cable of the hard disk with the Revive Board
(see Figure 116 ).
(5) Fix the hard disk by fastening the 4 screws (see Figure 115).
(6) Mount the Revive Board as described in section 10.2.
(7) Connect all cables.
(8) Close the right side panel.
NOTE:
For installation instructions of the software on a virgin hard disk refer to the enclosure
delivered with the software. The software can be downloaded from:
Agfa HealthCare Library > Computed Radiography > CR Digitizer >
CR 35-X > Software
Software version must be at least c25_3007.
NOTE:
For availability of Spare Parts refer to:
CR 35-X - Service Bulletin No. 17 -
c-Revive Board and S-Revive Board available as Spare Part, DD+DIS255.12E
REQUIRED TOOLS:
Phillips screwdriver, medium size
REQUIRED TIME:
Approximately 20 minutes (including installation)
NOTE:
In order to avoid any damage at the board, replace the hard disk very cautiously.
Always use the Antistatic wrist strap when working inside the digitizer.
(1) Before installation of the hard disk perform a digitizer backup (because a virgin
hard disk will be installed).
(2) Unmount the S-Revive Board as described in section 10.2.
NOTE:
Do not pull the cable itself. Always pull the
plug.
Figure 118
NOTE:
The SATA hard disk is mounted in a holder
and needs to be turned 90 degrees inside
the S-Revive-Board before it can be
removed from the S-Revive-Board.
Figure 119
Figure 121
CAUTION:
Risk of Damage!
Re-use the 4 holder screws. Longer screws
Figure 122
may damage the hard disk.
Figure 123
Figure 124
Figure 125
(7) Fix the hard disk holder by fastening the 4 screws (see Figure 119).
(8) Connect the Power- and the SATA-cable at the new hard disk (see Figure 118).
(9) Plug the S-Revive Board into the Revive Rack of the digitizer.
(10) Mount the S-Revive Board as described in section 10.2.
(11) Connect all cables.
(12) Close the right side panel.
NOTE:
For installation instructions of the software on a virgin hard disk refer to the enclosure
delivered with the software. The software can be downloaded from:
Agfa HealthCare Library > Computed Radiography > CR Digitizer >
CR 35-X > Software
Software version must be at least c25_3206 to support the SATA hard disk.
The power supply is used for the cPCI-Rack and for the Revive Rack.
REQUIRED TOOLS:
Allen Screwdriver
REQUIRED TIME:
Approximately 15 min.
Figure 126
NOTE:
Figure 127: Example
The 4 Allen screws delivered with the spare
part power supply can be used
alternatively.
Figure 128
REQUIRED TOOLS:
Allen Screwdriver
REQUIRED TIME:
Approximately 10 minutes
Figure 129
Figure 130
REQUIRED TOOLS:
Socket wrench (5.5 mm)
Philips screw driver
REQUIRED TIME:
Approximately 15 min.
Figure 131
Figure 132
REQUIRED TOOLS:
Pliers
Philips screw driver
REQUIRED TIME:
Approximately 10 min.
Figure 133
REQUIRED TOOLS:
Allen screw driver (5 mm)
Philips screw driver
REQUIRED TIME:
Approximately 15 min.
figure 135
Figure 136
Figure 137
Figure 138
1
Figure 139
NOTE:
This erasure unit fan can only be used in combination with the power integration board
with jumpers (Spare part number*: CM+9 5156 6450 3).
(1) Check if the power integration board with jumpers (Spare part number*:
CM+9 5156 6450 3) is installed.
(For the removal of the board from the digitizer, see section 6.2).
NOTE:
The jumpers (see Figure 140) must be set to the upper pins.
Figure 140
* The last digit in the spare part number indicates the spare part revision at release of this document.
When ordering, the actual revision of the spare part is delivered.
CR 35-X
Type 5158/100
CR 25.0
Type 5156/105
(as of SN ≥ 6000)
► Document History
► Referenced Documents
Document Title
DD+DIS171.08E CR 35-X Service Bulletin # 06: “Announcement of Digitizer
Software C25_3007”
Edition 2, Revision 1
08-2008 printed in Germany Document Node ID: 12403363
eq_03-6_adjustments_e_template_v06
Agfa Company Confidential Copyright © 2008 Agfa HealthCare N.V.
Repair and Service
DD+DIS219.06E Adjustments and Calibrations
► Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright © 2008 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications
=> Service Manual) prior to attempting any operation, repair or maintenance
task on the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the GSO library.
LIST OF CONTENTS
2 CALIBRATIONS .......................................................................................................................9
2.1 Possible Reasons for a Calibration...........................................................................................9
3 BACKUP .................................................................................................................................38
REQUIRED TIME:
Approximately 45 min.
IMPORTANT:
This adjustment is critical!
Perform it only if you are familiar with the adjustment procedure.
NOTE:
Carry out this adjustment only with digitizers showing the above described
problems frequently!
PREREQUISITES/REQUIRED TOOLS:
• Open-end socket wrench, 13 mm
• Floppy for storing the machine specific data
(2) Remove both side panels and bridge the interlock switch with a service key.
figure 1
(4) Turn the marked nut one complete turn counterclockwise, with the open-end
socket wrench.
The scanner tilts to the left side, with view from the input slot.
(5) Tighten the nut behind the fastening plate, mounted on the thread of
the clamper.
(9) Set number of cycles to 2 and start test cycle with the prepared cassette
(see step (1)).
(10) Switch off the digitizer.
(11) Repeat steps (4) to (10) until the image plate (IP) is no more or only partly
sucked or transported into the cassette.
(19) Set number of cycles to 2 and start test cycle with the prepared cassette
(see step (1)).
(28) Set number of cycles to 2 and start test cycle with the prepared cassette
(see step (1)).
(30) Repeat steps (21) to (29) until the IP is sucked and transported into the
cassette correctly.
NOTE:
Avoid that direct sun light shines into the digitizer.
(1) Properly observe, while performing a test cycle with a small cassette
(18 x 24 cm or 15 x 30 cm), if:
• The IP performs a constant movement.
• The IP is not jerking.
(2) Perform more test cycles with the small cassette, if necessary.
(3) Adjust the scanner position, if the IP is not sucked and transported correctly.
Therefore proceed with step (4) of section 1.1.
Result The adjustment has been successful, if the IP is sucked and transported correctly.
2 Calibrations
NOTE:
Make sure that the used IPs are dry, clean and do not have artifacts such as
scratches or contamination.
IMPORTANT:
If an IP-center calibration is necessary, always perform a shading calibration
afterwards.
Details
Calibration When
see
* only on 24 x 30 cm and 18 x 24 cm cassette formats. The white border is present only on one side of the image.
REQUIRED TIME:
Approximately 60 min.
NOTE:
The GenRad X-ray source and the Mammography X-ray source require
different prerequisites.
Do not use GenRad X-ray source with Al-filter or Mammography X-ray source
with Cu-filter!
NOTE:
For Mammography X-ray source, in order to fix the Al-filter below the collimation
window, a reliable adhesive tape is necessary. Depending on the adhesive tape,
a solvent may be required for the cleaning of the X-ray source. Make sure the tape
is not getting in the optical path of the X-rays.
Verification 2.4
figure 2
in figure 3.
51
48
_3
. 6.c
dr
figure 4
NOTE:
Best use a dosimeter to measure the dose!
NOTE:
The exposure of the Mammo cassette with a Mammography X-ray source is only
applicable for the Mammography IP-center calibration.
Goal Expose at least the half of the cassette (tube side up), which lies opposite to the
chestwall side, see figure 5.
Exposed area
(= 1/2 of cassette)
cassette
(with tube side up)
(chestwall side)
figure 5
(2) Check that the appropriate window is selected according to the bucky size.
If both, the 18 x 24 cm and the 24 x 30 cm, buckies are available, the smallest cassette
format (18 x 24 cm) has to be used with the largest bucky size (24 x 30 cm). For this
purpose refer to column 1 of the following table.
If only one bucky size is available (cassette format is then identical to the bucky size)
refer to column 2 of the following table.
Column 1: Column 2:
(3) Select the following exposure Select the following exposure
parameters: parameters:
- 20 mAs - 2 x 10 mAs
- 28 kV - 28 kV
- Molybdenium source / Molybdenium - Molybdenium source / Molybdenium
filter (Mo/Mo) filter (Mo/Mo)
- Large focus - Large focus
(5) Place the cassette on the bucky: Place the cassette on the bucky:
- With tube side up - With tube side up
- Horizontally centered - With a slight offset in horizontal
direction.
Move the cassette vertically towards
the bucky chestwall, so that the rear Move the cassette vertically towards
half (opening side) of the cassette is bucky chestwall, so that the rear half
in the middle of the collimation (opening side) of the cassette is in
window. the collimation window.
bucky
figure 7
figure 6
(6) Fix the Al-filter below the collimation Fix the Al-filter below the collimation
window and make sure the tape is window and make sure the tape is
not getting in the optical path of the not getting in the optical path of the
X-rays. X-rays.
(7) Expose the cassette. Expose the cassette.
Perform one single exposure!
Rotation of cassette is not required.
(8) n.a. Remove the Al-filter.
Column 1: Column 2:
(9) n.a. Leave the cassette on the bucky with
tube side up.
Move the cassette horizontally to the
other side of the bucky and vertically
towards bucky chestwall, so that the
rear half (opening side) of the cassette
is in the collimation window.
The marked area
in figure 8 must be within the
collimation window.
bucky
collimation window
cassette
(chestwall)
figure 8
(13) Clean the X-ray source with a solvent. Clean the X-ray source with a solvent.
NOTE:
Close the doors of the digitizer during calibration.
(5) If the right format is detected the calibration starts automatically and you
can skip step (6).
figure 11
(8) Press confirm key .
(9) Perform a shading calibration (see section 2.3) and finally a verification
(see section 2.4).
Information on Details
Reason
the Display see
NOTE:
The Scan Average Level (SAL) is the digital 12 bit value (gray scale) of a pixel and is
one of the criteria for a successful calibration. The SAL values during a calibration
must be in a range of approximately 730 to 4095.
2.2.4.1 Check collimation and optics (dynamic range bigger than 1:2)
5148_Chap03.6_035.cdr
figure 12
(3) If the failure message pops up again, press the escape key .
Check if the the photomultiplier floppy was installed properly after a PMT
replacement.
Check if the backup floppy was installed properly after a software installation
including hard disk formatting.
Install the corresponding floppy if necessary.
Redo the calibration.
(3) If the failure message pops up again, press the escape key .
Check if the the photomultiplier floppy was installed properly after a PMT
replacement.
Check if the backup floppy was installed properly after a software installation
including hard disk formatting.
Install the corresponding floppy if necessary.
Redo the calibration.
REQUIRED TIME:
Approximately 120 min.
* The last digit in the spare part number indicates the spare part revision at release of this
document. When ordering, the actual revision of the spare part is delivered.
NOTE:
The GenRad X-ray source and the Mammography X-ray source require
different prerequisites.
Do not use GenRad X-ray source with Al-filter or Mammography X-ray source
with Cu-filter!
NOTE:
For Mammography X-ray source, in order to fix the Al-filter below the collimation
window, a reliable adhesive tape is necessary. Depending on the adhesive tape, a
solvent may be required for the cleaning of the X-ray source. Make sure the tape is not
getting in the optical path of the X-rays.
Verification 2.4
figure 13
NOTE:
The GenRad X-ray source can be used for both, the GenRad and the Mammo,
calibration procedure.
figure 14.
51
48
_3
. 6.c
dr
figure 15
NOTE:
Best use a dosimeter to measure the dose!
2.3.2.2 Exposure of the “CR Mammo Calibration Kit” Cassette for a Mammography
X-ray source
NOTE:
The exposure of the “CR Mammo Calibration Kit” cassette with a Mammography
X-ray source is only applicable for the Mammography shading calibration.
(2) Fix the Al-filter below the collimation window and check that the appropriate
window is selected according to the bucky size.
Make sure the tape is not getting in the optical path of the X-rays.
NOTE:
Perform one single exposure!
Rotation of cassette is not required.
NOTE:
Close the doors of the digitizer during calibration.
Selection
Exposure
on the Details
Application Type Remarks
User see
(X-ray source)
Interface
NOTE:
If the Mammo application is not activated:
- A Mammo shading calibration with a GenRad cassette can be performed, anyway.
- A Mammo shading calibration with a Mammo Cassette can not be performed.
After the application has been chosen Exposure parameters: Service menu
the exposure parameters for the Filter: 1.5 mm Cu Calibration
cassette are shown on the display. 2 exposures a 10 microGy Shading
turn 180 degree
(Approx. FFDist. 1.3 m, X :cancel
12 mAs, 75 kVp)
Insert cassette 35x43cm
5148_Chap03.6_009.cdr
figure 17
(3) If the right format is detected the calibration starts automatically and you
can skip step (4).
(4) If the wrong format is detected a Format is smaller than Service menu
warning message will be recommended! Calibration
displayed. Shading
Shading calibration will
- Press the confirm key to only be valid for X :cancel
start the calibration with the calibrated format and :ok
wrong format, or smaller ones.
5148_Chap01_027.cdr
figure 19
- Press the escape key to
stop calibration.
Remove the cassette and
press confirm key .
(7) Redo the calibration for the next application, shown on the display. Continue with
section 2.3.2.
When an application has been calibrated successfully, the remark “o.k.” will be
shown next to the application on the display (see figure 16)
When all 3 applications (GenRad fast, GenRad slow and Extremity) have been
performed continue with the Mammo application (see section 2.3.3.2).
(8) Perform verification (see section 2.4), after all applications have
been calibrated.
(1) Choose one of the 2 possible Select exposure type. Service menu
exposure types. Calibration
1 GenRad Shading
2 Mammo
X :cancel
:ok
5148_Chap03.6_025.cdr
figure 21
After the application has been chosen Exposure parameters: Service menu
the exposure parameters for the Filter: 1.5 mm Cu Calibration
cassette are shown on the display. 2 exposures a 10 microGy Shading
turn 180 degree
(Approx. FFDist. 1.3 m, X :cancel
12 mAs, 75 kVp)
Insert cassette 35x43cm
5148_Chap03.6_009.cdr
figure 22
(3) If the right format is detected the calibration starts automatically and you
can skip step (4).
(4) If the wrong format is detected a Format is smaller than Service menu
warning message will be recommended! Calibration
displayed. Shading
Shading calibration will
- Press the confirm key to only be valid for X :cancel
start the calibration with the calibrated format and :ok
wrong format, or smaller ones.
5148_Chap01_027.cdr
figure 24
- Press the escape key to
stop calibration.
Remove the cassette and
press confirm key .
IMPORTANT:
Ensure that the "CR Mammography calibration kit" cassette is used for
the following steps!
After the application has been chosen Exposure parameters: Service menu
the exposure parameters for the Filter: 2 mm Al Calibration
cassette are shown on the display. Exp. Technique: Mo/Mo Shading
200mAs, 28 kVp
No compression paddle X :cancel
figure 26
(3) If the right format is detected the calibration starts automatically and you
can skip step (4).
(4) If the wrong format is detected a Format is smaller than Service menu
warning message will be recommended! Calibration
displayed. Shading
Shading calibration will
- Press the confirm key to only be valid for X :cancel
start the calibration with the calibrated format and :ok
wrong format, or smaller ones.
5148_Chap01_027.cdr
figure 28
- Press the escape key to
stop calibration.
Remove the cassette and press
the confirm key .
(7) Perform verification (see section 2.4), after all applications have
been calibrated.
Information on Details
Reason
the Display see
Modality is • GenRad:
vignetting - Flatfield was not used.
- A defective IP was used.
- The collimation was used. 2.3.4.5
(Warning • Mammography:
message only) - Flatfield was not used.
- A defective IP was used.
NOTE:
The Scan Average Level (SAL) is the digital 12 bit value (gray scale) of a pixel and is
one of the criteria for a successful calibration. The SAL values during a calibration
must be in a range of approximately 730 to 4095.
figure 30
(3) If the failure message pops up again, press the escape key .
Check if the the photomultiplier floppy was installed properly after a PMT
replacement.
Check if the backup floppy was installed properly after a software installation
including hard disk formatting.
Install the corresponding floppy if necessary.
Redo the calibration.
figure 31
IMPORTANT:
For Mammography X-ray source, even if the dose has to be
decreased due to overexposure, the settings must not fall below
50 mAs and 0.5 s.
(3) If the failure message pops up again, press the escape key .
Check if the the photomultiplier floppy was installed properly after a PMT
replacement.
Check if the backup floppy was installed properly after a software installation
including hard disk formatting.
Install the corresponding floppy if necessary.
Redo the calibration.
(3) Check if the exposure parameters have been the same as shown on the display.
(5) Check on the IP the presence of scratches in slow scan direction and of dust.
Look for another IP which is dry, clean and immaculate.
2.3.4.4 Check collimation and optics (dynamic range bigger than 1:2)
figure 32
In case the Mammo exposure type was selected and the above actions do not
show success:
- Look for the Mammography X-ray source with the smallest heel effect.
- Redo the calibration with this X-ray source and use the same bucky size
as for the first exposure.
figure 33
5148_Chap03.6_002.cdr
figure 34
(7) If the above actions do not show success and in case the Mammo exposure type
was selected:
- Look for the Mammography X-ray source with the smallest heel effect.
- Redo the calibration with this X-ray source and use the same bucky size
as for the first exposure.
(8) If the warning message still pops up, and still in case the Mammo exposure type
was selected, the following workaround is possible:
- Take a flatfield as evidence that the collimation area of the X-ray source does
not fit with the IP position in the bucky.
- Explain the problem to the customer and ask him to call the X-ray supplier for
a service intervention.
- Carry out a final calibration after the service intervention on the X-ray source.
NOTE:
In this workaround the left and the right 3 mm of the image are not shading
calibrated. It is the customer’s responsibility to use this workaround and to handle
the mismatch of cassette position and beam collimation.
NOTE:
The calibration verification is always taking place after the shading calibration was
performed. There is no sense to perform the IP-center calibration verification before
the shading calibration procedure is done.
(1) Expose a cassette with a regular flatfield, to check the image quality of each used
application as described in the following table:
On CR QS Processing Station:
figure 35
On NX Processing Station:
figure 36
On CR QS Processing Station:
figure 37
On NX Processing Station:
figure 38
(3) Insert the cassette into the Digitizer.
(4) Print the image with a window setting of 1.2 (level setting leaves unchanged).
(5) Check the image quality of the flatfield for absence of any stripes and large area
inhomogenities (shading calibration) and for absence of lateral borders (IP-center
calibration).
(6) Start the backup to save the new calibration parameters (see section 3).
3 Backup
(1) Update the backup storage media to save the new machine specific data
(calibration, PD-factor).
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN ≥ 6000)
CR 35-X
Type 5158/100
CR 25.0
Type 5156/100/105
* Previously supplied software versions (prior to version C25_3007) are no more listed in this document.
► Document History
► Referenced Documents
Document Title
DD+DIS219.06E Chapter 3.2, Tools and auxiliary Means
DD+DIS052.09E Service Bulletin No. 8, Distinction between Status Indication and
Error Message: ''DIGITIZER LASER NOT READY Please wait''
Edition 1, Revision 1
12-2012 printed in Germany Document Node ID: 12553712
eq_standard_e_template_v07
Agfa Company Confidential Copyright © 2012 Agfa HealthCare N.V.
DD+DIS206.10E Repair and Service
► Manufacturer
Agfa HealthCare N.V.
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright 2012 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
Agfa and the Agfa rhombus are trademarks of Agfa-Gevaert N.V., Belgium,
or its affiliates.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see Agfa HealthCare Library > General Info > Agfa HealthCare > Publications >
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
IMPORTANT:
The installation and service of the product(s) described herein is to be performed
by qualified personnel who are employed by Agfa HealthCare or one of its affiliates
or who are otherwise authorized by Agfa HealthCare or one of its affiliates to provide
such services.
NOTE:
To verify the latest version of a chapter of the Service Manual refer to the “Checklist for
Completeness” in the Agfa HealthCare Library.
LIST OF CONTENTS
2.2 Changes in Service and Customer Functionality since Software Version C25_3103 ..............8
3.2 Changes in Service and Customer Functionality since Software Version C25_3102 ..............9
After software installation from USB flash drive the message "installation done" is
displayed to indicate, that the software was successfully uploaded to the Digitizer.
IMPORTANT:
The first activation of Service Protection on a device will fail. The web interface will
display the message:
"The size of the serial number is wrong ( == 0) || ( > 20)".
At the local digitizer display no error message is displayed.
(1) Access the menu <Service protection> at the LCD terminal and press
<ok>.
Entering a valid license code is not needed.
(2) Restart the system.
From now on the service protection can be activated or deactivated without
problems.
If the Maintenance Notification is enabled (refer to section 1.2.3), the customer will be
reminded daily or when starting the Digitizer when the following is applicable:
This message appears 6 weeks before the defined maintenance due date or due
cycles are reached:
"Maintenance interval will expire within a short time.
Please contact service."
This messages appears, when the maintenance due date or due cycles are
expired:
"Maintenance interval expired. Please contact service."
The maximum limit for the amplifier voltage of the photomultiplier was changed in the
software from 900 V to 1000 V.
Software was adapted in order to avoid issues during the sensitivity adjustment done
in the production line.
Automatic adjustment has been implemented to find the best position to pickup
the image plate out from the cassette.
Error “Medium I/O Error” is now more detailed in case of Read/Write problems
of the storage medium.
The code message “Code 20507” will not be displayed anymore, if the digitizer
is more than 24 hours in operation.
For more information refer to: DD+DIS052.09E, Service Bulletin No. 8 of CR 35-X
More detailed error messages:
o Error message “20E0D” split up into messages: “20E0D", "20E2E" and
"20E2F”
o Error message “20E04” split up into messages: “20E0D", "20E30" and
"20E31”
Due to tolerances the image plate in the cassette could not always be well
gathered by the suction cups. A new adjustment wizard for the positioning
of the suction cups will solve this issue.
In the screen which is displayed after a shading calibration failed, was no option
to skip this menu. Now the <Cancel> bottom is available to skip this screen.
Support of the new revive-racks for CR 35-X with USB interface instead of
floppy disk drive.
HQ_0511110001, Improved handling of RF-Tags: The software will not write
anymore data in protected sectors of the RF-Tag
Software improvement for “High-Altitude Vacuum Pump” modules for
proper work.
Setting for the mammography-option is no more changed when installing
a CPF-File (Customer Parameter File).
Adaptation of the web interface: The correct device-type will be shown
from now on
New screens of the shading calibration are translated in the different languages
(Version C25L2104 of the language floppy).
New version of operating system “portex 2006.02”
Support of the new revive-racks for CR 35-X with USB interface instead of
floppy disk drive.
Modified user interface (Service Menu):
o New version of language files
o Specific terms like “floppy” are replaced by e.g. “storage medium” or “data”.
Modified calibration procedure:
o IP-Center and Shading calibration is also possible with cassettes exposed on
mammography X-ray modalities.
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 / 100 / 105
► Document History
► Referenced Documents
Document Title
DD+DIS255.12E CR 35-X - Service Bulletin No. 17 - c-Revive Board and
S-Revive Board available as Spare Part
► Manufacturer
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright 2013 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
Agfa and the Agfa rhombus are trademarks of Agfa-Gevaert N.V., Belgium,
or its affiliates.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see Agfa HealthCare Library > General Info > Agfa HealthCare > Publications >
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
IMPORTANT:
The installation and service of the product(s) described herein is to be performed
by qualified personnel who are employed by Agfa HealthCare or one of its affiliates
or who are otherwise authorized by Agfa HealthCare or one of its affiliates to provide
such services.
NOTE:
To verify the latest version of a chapter of the Service Manual refer to the “Checklist for
Completeness” in the Agfa HealthCare Library.
CR25.0
Type 5156/100 (up to SN < 6000)
Type 5156/105 (as of SN ≥ 6000)
CR 35-X CR 25.0
Type 5158/100 Type 5156/100/105
CONFIDENTIALITY NOTE:
Use, dissemination, distribution or reproduction of this document by unauthorized personnel is not permitted and may be unlawful.
DOCUMENT CONTROL NOTE:
The controlled version of this document is available from the Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Manufacturer
Agfa HealthCare N.V
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
WARNING:
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see Agfa HealthCare Library > General Info > Agfa HealthCare > Publications >
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
WARNING:
INSTRUCTION:
• Replace defective parts with Agfa HealthCare original spare parts.
• Use only tools and measuring instruments which are suitable for the procedure.
• Only approved Agfa HealthCare accessories must be used. For a list of
compatible accessories contact your local Agfa HealthCare organization or
www.agfa.com.
NOTE:
To verify the latest version of a chapter of the Service Manuals refer to the
"List of Service Documents" in the Agfa HealthCare Library.
Document History
Edition, Release Changes compared to previous Version 2.3
Revision Date
2.4 11-2014 Index of Spare Parts Numbers updated. Repaired Parts
(Prefix RF+) added.
DISCLAIMER:
Actual delivered spare parts may differ (in appearance) from the images shown and/or
ordered spare parts.
The codes of the ordered spare parts can vary from the code of the delivered spare parts.
Agfa HealthCare warrants that the delivered spare parts have at least the same functionalities.
Agfa HealthCare reserves the right to deliver compatible or alternative spare parts.
Prices may differ from the original order as these spare parts will be invoiced at current prices.
NOTE:
Repaired Spare Parts are indicated with Prefix RF+.
NOTE:
Recycling of the electronic and electrical waste equipment will ensure safety of the human
health and the environment.
For information about electronic and electrical waste equipment disposal, recovery and
collection points, please contact your local waste disposal service or the producer / distributor
of this equipment.
If your equipment contains removable batteries or accumulators please dispose of these
separately according to local regulations.
Contact
Spare Parts ordering Worldwide: spareparts@agfa.com
Contents
01
02* 03*
05
06*
04*
07*
5158_CHAP05_01_M.CDR
PANELING
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
PANELING
01*
02*
D3188
05
04*
D3188
D3188
03
5158_CHAP05_02_M.CDR
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
01
(GS 114)
02 11
03
12
11
04
(S101)
10
(GS 116) 05
D969 (M501)
D333
09
13 D2222
D21
D85
06
D372
07
08 D86
(M 101)
D2771
5158_CHAP05_03_M.cdr
FRAME
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
FRAME
08
01
09*
02
03
(GS714)
04
(M704)
05 (GS718) 07
06
(GS728)
05
12
11
10 (M701)
5158_CHAP05_04_M.CDR
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
01
02 (GS736)
15
03 05
(GS738) (M702)
14 04
06
10
07 08
(GS716)
02
09
13
11
12
(GS726)
5158_CHAP05_06_M.CDR
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
01
(M705)
03 (GS724)
04
05
02
17
(M703)
15 14*
16
(GS734) 07
08 (GS722)
09
13 12
06
11
(M706) (GS732)
10
5158_CHAP05_07_M.CDR
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
01
02 03
D631
04
14 05 (M 601)
06
D38
16 05
13
05
12
D40
15 06
11
(GS 602)
09 07
10
D631
12
08
(GS 604)
D4340
5158_CHAP05_09_M.CDR
TRANSPORT UNIT
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
TRANSPORT UNIT
01
02
02
X
X
06 05
(L=90mm)
06
(L=27mm)
08
03 06
(L=100mm)
02
06
(L=27mm)
Detail X 06
07 (L=65mm)
5158_CHAP05_10_M.CDR
TRANSPORT UNIT
5 CM+9037170040 ROHRSCHELLE
PIPE CLAMP
AGRAFE
6 CM+0000064155 SILIKONSCHLAUCH (INNENDURCHMESSER 3MM)
SILICON TUBE (INNER DIAMETER 3MM)
TUYAU SLICONE (DIAMÈTRE INTÉRIEUR 3MM)
7 CM+9515561480 DÜSE
NOZZLE
BUSE
8 CM+9036260940 FILTER MIT MIKROSIEB
FILTER WITH MICRO INSERT
FILTRE A MICRO-ORIFICES
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
TRANSPORT UNIT
01*
D221
02
03
D353
D81
D2756
08
04
07
06
05
09
5158_CHAP05_11_M.CDR
ERASURE UNIT
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
ERASURE UNIT
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
(GS 442)
02
(GS 444)
01
03
04
D707 05
CR25.0
Type 5156/100 (up to SN < 6000) 5158_chap05_13.CDR
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
08 01
(GS 410) 02
07
03
04 (M 401)
08
(GS 412)
02
05
06
CR35-X
Type 5158 / 100
CR25.0
Type 5156/105 (as of SN 6000) 5158_CHAP05_14_M.CDR
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
10 01
(GS 450)
02
08
(GS 410) 03
09
08
(GS 412)
04
05
(M 401)
03
07
06
CR25.0
Type 5156/100 (up to SN < 6000) 5158_chap05_15_M.CDR
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
01
(M402)
02
03
05 04 (GS444)
(GS 448)
06
07
(GS440) 08
CR35-X
Type 5158 / 100
CR25.0
Type 5156/105 (as of SN 6000) 5158_CHAP05_16_M.CDR
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
01
(M402)
02
03
09
05 04 (GS 446)
(GS 448)
06
07
(GS 440) 08
CR25.0
Type 5156/100 (up to SN < 6000) 5158_chap05_17_M.CDR
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
CPCI-RACK
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
CPCI-RACK
CPCI-RACK
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
CPCI-RACK
REVIVE RACK
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
REVIVE RACK
01
10
02
09 (GS210)
11
(GS220)
03
12
(TR206) 10 04
13 (S203)
(SI1-SI4) 17
15
16
(GS230)
D707
D2182 14
D5681 (SI5)
08 D707
(SI201) 07
(SI202)
D707 D707
D3227
06 05
(S201) (S202)
5158_CHAP05_20_M.cdr
POWER UNIT
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
POWER UNIT
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
02
03 01
04
05*
14
06*
13
15
17 07
16
12
09
10
11
11
08 10
09
5158_chap05_51_m.CDR
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
02
03 01
04
05*
14
06*
13
15
17 07
16
12
09
10
11
11
08 10
09
5158_chap05_52_m.CDR
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
02
03 01
04
05*
14
06*
13
15
17 07
16
12
09
10
11
11
08 10
09
5158_chap05_54_m.CDR
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
02
03 01
04
05*
14
06*
13
15
17 07
16
12
09
10
11
11
08 10
09
5158_chap05_55_m.CDR
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
03,04
05 01,02
06
07*
16
08*
15
17
19 09
18
14
11
12
13
13
10 12
11
5158_chap05_56_m.CDR
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
Type Overview
This spare parts list is valid for the following machine type(s):
Accessory Overview
Following accesssories are separately available:
LIST OF CONTENTS
5 CPCI RACK (ASSEMBLY NO. 300) CR 35-X UP TO SN 4000, CR 25.0 UP TO SN 6500 ..22
5.1 Diagram cPCI Rack ................................................................................................................22
5.2 Table of Components cPCI Rack with Oberon Board/Scan Master Board ............................23
A Identification Diagrams
1 Overview of Units
100
700
600
500
400
200 300
100 Frame
100 Frame
200
200 Power
PowerUnit
Unit
300
300 cPCI
cPCIRack
Rack/ Revive Rack
400 Scan Unit
400 Scan Unit
500 Erasure Unit
500 Erasure Unit
600 IP Transport Unit
600 IP Transport Unit
700 Cassette Unit
5156_reg04_001.cdr
700 Cassette Unit
Figure 1
2 List of Components
BU353
M501
BU319
ST22
5158_reg04_001.cdr
Figure 2: Frame
ST5
BU1 ST4
BU2
BU3 BU6
BU4
BU5
ST3
BU3
ST2 GS210
BU8
GS230 ST1
ST2
ST1
BU5
ST7
D9
ST8 S203
D10
D11
ST309
SI201
SI202
BU283
S201
ST310
S202
BU235 BU289
BU306 BU312
5155_reg04_008.cdr
ST5
BU1 ST4
BU2
BU3 BU6
BU4
BU5
ST3
BU3
ST2 GS210
BU8
GS230 ST1
ST2
ST1
BU5
ST7
D9
ST8 S203
D10
D11
ST309
SI201
SI202
BU283
S201
ST310
S202
BU235 BU289
BU306 BU312
5155_reg04_008.cdr
MC201
GS230
SI1 - SI4
SI5
ST229
PE1
TR202
TR204
TR201 BU1
TR205 ST1
GS220
BU2
TR206
TR203
GS240
BU311
5156_reg04_009.cdr
MC201
GS230
SI1 - SI4
SI5
ST229
PE1
TR202
TR204
TR201 BU1
TR205 ST1
GS220
BU2
TR206
TR203
GS240
BU311
5156_reg04_009.cdr
GS230 Fuses
NOTE:
The cPCI Rack is installed ex factory:
CR 25.0 Type 5156 / 105 up to SN < 6500
CR 25.0 Type 5156 / 100 up to SN < 6000
CR 35-X Type 5158 / 100 up to SN < 4000
M301
M708*
M301
GS302
GS304
GS300 GS650*
GS301*
GS300
GS310
GS306
GS312 GS306
GS307*
SATA HD 2,5’’*
P1/5*
* c-Revive-Board
5.2 Table of Components cPCI Rack with Oberon Board/Scan Master Board
NOTE:
The c-Revive Board includes a SATA harddisk. It is available as spare part and
replaces the following components:
GS302 HARDDISK, GS304 FLOPPY, GS310 SCAN-CTRL-MASTER, and
GS312 CPU-OBERON-BD
For further details refer to CR 35-X - Service Bulletin No. 17 - c-Revive Board and
S-Revive Board available as Spare Part, DD+DIS255.12E.
NOTE:
The Revive Rack is installed ex factory:
CR 25.0 Type 5156 / 105 as of SN ≥ 6500
CR 35-X Type 5158 / 100 as of SN ≥ 4000
M10+M11
M12+M13*
GS631
Backplane
GS632
GS640*
HDD2
SATA HD 2,5’’*
P1/5
GS630
* S-Revive Board
BU358
LA1
LA2
LA3
LA4
LA5
LA6
LA7
LA8
LA9
LA10
5156_reg04_007.cdr
NOTE:
Erasure unit fan M501 is part of the frame (Assembly No. 100)!
ST350
JL1 ST123
1 8
GS608
GS602
GS604
GS606
M 601
5155_reg04_005.cdr
GS736
GS738 M702
GS728
GS716
GS726
GS720 GS730
GS732
GS722
GS734 5155_reg04_010.cdr
GS714
GS718
GS724
M703
M705
M704
M701
M706 5155_reg04_011.cdr
GS712
BU377
ST21 ST5
GS710
Figure 14: Cassette Unit - Diagram C
B Circuit Diagrams
The Circuit Diagrams (Sheets 1-10) can be found on the following pages.
GS736-RF- GS738-RF-
TAG-READER TAG-ANTENNA
1 F7.0486.1316.X 1
F7.0486.1351.X BU1 BU1
*6/6 *6
*6/6
M704-CASS-BELT-MOT F8.5155.4508.X
M705-CASS-CLAMP-MOT M703_CASS-LIFT-MOT M702-CASS-OPENER-MOT M701-CASS-ROLLER-MOT -M706-IP-ALIGNMENT-MOT
RD BR RD BR BR BR
RDWT M M RDWT M M M M
BKWT OR BKWT OR OR OR
BK BK
RD YE RD YE RD YE RD YE ST1
#11/20
GNWT
YE
YEWT
GNWT
YE
YEWT
GN
GN
7/20
2/20
3/20
4/20
5/20
6/20
8/20
9/20
ST1
1/20
1
F8.5145.4574.X 1 1
700MA13 1
GS736/ST1
BU377 ST377
1
2
7
3
4
5
6
8
9
1 1 1
1
2 700MA15 2 2 2
700MA11
2
3
4
1
700MA6 3 3
F8.5145.4524.X
F8.5145.4574.X
4 4
B1
F8.5156.4622.X
B2
B3
B4
5 5
F8.5120.5165.X
F8.5120.5165.X
F8.5145.4574.X
ST21
/PCI_RACK_300.2F
F8.5158.4690.X 6 6 RF_READER
A1
A2
A3
A4
F8.5156.4506.X 7 7
-BU371 8 8
9 9
1
2
3
4
10000µF/63V 1/2 1/2 F8.5155.4502.X
1 1 700MA14 1 +
1 700MA12
2/2 2/2
L8.7674.8820.0
1
700MA16 700MA10 700C1 100MA
-ST360
1
700MA3
1
700MA8 700MA2
ST157
2
1
2
3
4
1
2
3
4
2
3
4
2
3
4
2
3
4
2
3
4
1
1
1/5 1 BU170 ST170
ST5
BU1
1/2
2/2
2/4
3/4
4/4
*4/4
1/4
F8.5155.4502.X
ST35
ST34
ST32
ST33
ST23
ST24
ST17
ST18
ST15
ST14
4/4
*4/4
4/4
*4/4
4/4
*4/4
4/4
*4/4
4/4
*4/4
1/4
2/4
3/4
1/4
2/4
3/4
1/4
2/4
3/4
1/4
2/4
3/4
1/4
2/4
3/4
*2/2 2/5
3/5 1 1 40v_cass
4/5 2 2 F8.5155.4612.X
/POWER_UNIT_200.2
*4/4 5/5 5 3 3
3 4 4
ST4 3
*2/2 JL1
1234 5678
*2/2
GS710-5FOLD- 1/1
8 76 5 43 2 1
12 34 5 67 8
STEP-BD
SUBNODE2
SUBNODE1
ST10
*4/4 4A 2A F8.5155.4629.X
F8.9499.8120.X ST421
JL2
ST1 GS712/BU1
*4/4 F8.5155.4636.X IO-BUS_CASS
JL1
700MA5
*4/4
GS712-IP-
*4/4 *4/4 ALIGNMENT-BD
F8.9499.8140.X
*4/4
ST2
ST3
*4/4
*4/4
4 *4/4 4
*4/4
*4
*4
F8.9889.0615.X
ST38
ST40
ST39
ST11
ST19
ST51
*26/26
*26/26
ST2
ST8
*4/4
*4/4
*4/4
*4/4
*4/4
*4/4
*4/4
*4/4
*4/4
*4/4
ST3
4/6
2/6
3/6
5/6
6/6
1/6
*4/4
F8.9889.0555.X
*4
1
*4
*4
*4
*4
*4
*4
2
3
4
5
6
*26
GS710/BU3
1 F8.5155.4504.X
F8.9889.0540.X
F8.9889.0560.X
F8.9889.0555.X
F8.9889.0585.X
F8.9889.0585.X
F8.5156.4518.X
F8.9889.0570.X
F8.5155.4510.X
5
5
*3
*4
*4
*4
*4
*4
*4
*4
2
3
4
2
3
4
1
1
*4
ST1
*3/3
ST1
ST1
ST1
4/4
4/4
ST1
ST1
ST1
ST1
ST1
ST1
*4/4
1/4
2/4
3/4
1/4
2/4
3/4
*4/4
*4/4
*4/4
*4/4
*4/4
*4/4
ST1
*4/4
X
X
X
X VDE/UL/CSA
- Teil -
GS714-CASS- GS718-CASS- GS722-CASS- GS724-CASS- GS734-CASS- GS732-CASS- GS728-ALIGN- GS730-IP-POS-
Aenderungen
LIFT-0-LS GS716-CASS- GS720-CASS- GS726-CASS- nur mit
BELT-0-LS CLAMP-LS OPEN-0-LS POS-DET-LS IN-DET-LS IN-DET-LS 0-POS-LS DET-LS
CLAMP-0-LS SWITCH Zustimmung
F8.9499.6540.X F8.9499.6540.X F8.9499.5880.X F8.9499.6540.X F8.9499.6540.X F8.5156.7000.X F8.9499.6540.X F8.5100.7460.X F8.9499.4630.X F8.9499.6540.X F8.9499.6770.X von
third parties without explicit authorisation is strictly forbidden.
We reserve all rights in this document and in the information
FT-LPS
contained therein. Reproduction, use or disclosure to
6
6
1C ECN/7002751 04.12.2012 AGHFR DATE NAME
General Schematic Project
1B 40976 12.03.2010 AGHFR USER 20.04.2006 Leith.
06.12.2012 AGGBN
CR35-X 5158
1A 40213 04.03.2009 AGHFR APPR.
3J1
M #135/137
ST429
2 1 BU6 ST1
#48/50 #48/50
ST427 BU875 BU1
1 1 1 1/2
1 2 2 2 2/2 1
GS306
F8.5146.1430.X
CPCI-POWER-BD
F8.5155.4670.X
13/17 13
may be replaced by 16/17 16
rd
17/17 17
see page 8 (REVIVE_efer) or 2J1
#135/137
BU1
#135/137 L7.0460.9074.0
BU6 GS310/ST6
see page 9 (sREVIVE) or #10/11 #10 F7.0477.1084.X POLYGON_CTRL
/SCAN_OPTIK_UNIT_400.1B
BU3 GS310/ST3
#9/10 #9 F8.5156.4640.X LCD
/FRAME_100.1A
SCAN-CTRL-M-BD
BU5 GS310/ST5
#25/27 #25 F8.5156.4570.X IO_Bus_PCI
/FRAME_100.2A
26/27 26 K81:SH1
ST2 BU314 BU317 ST1
#34/36 *34 *34 #34/36 ST1 GS310/BU1
3 #25/27 #25 3
L7.0460.9089.0
/FRAME_100.1A
ST2 ST2 1J1 P10
#68/70 #68/70 #135/137 #135/137
contained therein. Reproduction, use or disclosure to
GS302 4
4
HARDDISK
F7.0486.1354.X 1C ECN/7002751 04.12.2012 AGHFR DATE NAME
General Schematic Project
F8.5146.1500.X 1B 40976 12.03.2010 AGHFR USER 20.04.2006 Leith.
F7.0486.1342.0
CPU-OBERON-BD 06.12.2012 AGGBN
CR35-X 5158
BACKPLANE 1A 40213 04.03.2009 AGHFR APPR.
GS312 / 100
F8.5146.1440.X GS300 1 39761 25.07.2008 AGBAH NORM Sheet name: PCI_RACK_300
0C 39835 10.04.2008 AGBAH Sheet 2
F1.5158.4003.1C
© AGFA
/PCI_RACK_300.2F
/PCI_RACK_300.2F
/PCI_RACK_300.3F
/FRAME_100.2A
GS442 GS444 GS446
f7-5155-2221-0.dfb f1-5155-2233-0a.dfb
F8.9499.4640.X
IP-Alignment-LS IP-Alignment-LS
SCAN-IP-DET-LS
GS448 ROLLER-LIFT-LS
#8/10
ST1
ST1
ST1
*4/4
PM_1
*4/4
40V_SCAN
IO-BUS_SCAN
POLYGON_CTRL
LD-MODUL
F8.9499.6540.x
GS446/BU1
*4
#8
GS442/BU1 GS444/BU1
*4
F8.5155.4432.X
F8.9889.0520.X
*10
*4
1 1
GS440/BU1
ST1
*4/4
GS440/BU3
BU1
#6/7
ST3
#10/12
ST1
*4/4
F8.5155.4628.X
F8.5155.4638.X
GS448/BU1
*4
L7.0460.9089.0 IR-Send
D7
F8.5158.4636.X
#12/14
F8.9889.0580.X
ST2
400MA2 GS440-PIN-DIODE-BD
f1-5155-4963-0a.dfs
1
GS440/BU2
*12
GS422/BU1
F8.5155.4434.X
BU351 ST351
F8.5155.4436.X
15 gn
14 gn
1 bk
3 bk
5 bk
10 ye
12 ye
*26 *26
2 br
9 or
4 br
11 or
6 br
8 rd
7 rd
13 rd
400MA2
16
17
*4
*4
*26
*26
*4
*4
GS410/BU2 GS410/ST3 GS412/BU1 GS412/BU2
1 GS410/BU1 GS412/ST3
2 2
400MA1
1/17
2/17
10/17
15/17
4/17
11/17
12/17
14/17
6/17
13/17
16/17
17/17
8/17
9/17
3/17
7/17
5/17
ST1
*26/26
GS412/BU4
ST1
*26/26
ST2
ST4
*4/4
*4/4
ST3
ST2
*4/4
*4/4
*4/4
ST8
ST3
1 1/5 +
F7.0477.1084.X
F8.5156.4646.X
ST11 2 2/5
ST1
*4/4 +
3/5
4 4/5 GND
St10 5 5/5 GND St10
GS410/BU4 ST4 ST8
*4/4
1 1/5 + 4A 2A 4A 2A
2 2/5 + JL1
JL1 ST11
-GS422-PM-Module 3/5 *4/4
L7.0460.9074.0
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
F8.5148.2280. 4 4/5 GND
5 5/5 GND ST10 ST10
*3/3 *3/3
F8.9499.8140.X ST5
*4/4 F8.9499.8140.X
GS410-SCAN-ROLLS-LIFT GS412-SLOWSCAN-BD
400MA7
ST7
S329
ST5
ST7
4/4
2/4
2/4
4/4
4/4
3/4
3/4
1/4
1/4
GS412/BU5
3 3
GS410/BU7
1
1
3
3
4
4
2
2
ST1 400MA3
*8/8 *8 1
S1
F8.5145.4592.X
GS436/BU1
1
400MA4
3
4
2
1
-GS436-Polygon-Driver-BD
WHRD
A1
A2
A4
A3
ST14
RD
F8.5146.2510.X
B4
B3
B2
B1
BU421
-M301
GN
M1
1
3
4
1 400MA5
WHGN
1 400MA6
third parties without explicit authorisation is strictly forbidden.
We reserve all rights in this document and in the information
contained therein. Reproduction, use or disclosure to
ST2 GS420/BU2 4
4 #25/27 #25
YE WT 1C ECN/7002751 04.12.2012 AGHFR DATE NAME
F8.5145.4578.X
F8.5155.4130.X ST229
100V
MC201-LINE-FILTER F7.0460.9064.0
3 BU327 BU230 BU324 BU321 BU320 BU298 BU229
12 11
4 3
F8.5155.4120.X
L1 L F8.5158.4110.X L 100/120/230V
2 120V
( LOAD )
5
5
4
3
2
1
( LINE )
BU328
Netz
BU299 50/60 Hz
Last
-BU266 PE
240V BU305
8 7 BU326
LAST
F8.5155.4120.X
Netz
1 230V
PE BU302 N
ST4
S203-LINE-SELECTOR
1/5
2/5
3/5
4/5
5/5
BU325 22 21 BU323
-BU6 -ST237 S202-INTERLOCK-FRONT BU322 N1 N BU303
F8.5155.4670.X Netz_Rack ( power_rack )
1/3 1/3 S201-MAINS-SWITCH
F8.5158.4120.X /PCI_RACK_300.1A
2/3 -ST237 BU283 -ST283 ( fan_erasure )
3/3 3/3 BU334 9 9 Luefter-Loesch
BU304 /ERASURE_UNIT_500.4A
ST3 -BU267 200PE1 8 8
1 F8.5155.4614.X 1
BU273 8 10 BU335 7 7
1/4 1
F8.5158.4120.X 1 1
230VAC /11 6 6
30.8VAC
-XK14
BU272 2 2
2/4 2 6 120VAC T2A 5 5 Transport
-XK13 BU369 3 3
F8.5158.4142.X BU271 4 IN 4 4 /IP_TRANSPORT_UNIT_600
3/4 3 100VAC BU306 ST308
BU330 3 3 F8.5155.4614.X
SI201
T2A BU333 BU336 2 2
4/4 4 1 1 1 0V 14
1 1
BU331 BU332 TR206-30V- /15 200MA3
ST5 -BU292 Si202 GS240-24V- F8.5155.4160.X
F8.5155.4120.X TRANFORMER ( fan_LE )
*3/3 *3
POWER-SUPPL Luefter-LE
1 1 /FRAME_100.1A
-BU288
F8.5155.4660.X
2 2
BU235 ST235
10
11
12
13
2
3
4
5
6
8
9
1
7
TR201-ERASURE-TRANSF
230VAC
9 br rt (rd) 11
12.4
VAC
ST6
1/14
2/14
3/14
4/14
5/14
6/14
7/14
8/14
9/14
10/14
11/14
12/14
13/14
14/14
-ST234
120.1VAC
-XK11
-XK12
1
8 (rd) rt rt (rd) 13
BU1 F7.0460.9079.0
1/4 1 100VAC
-ST266 BU3
7 (bk) sw
1 1/3 +24VDC
2/4 2 rt
sw (bk) 15 F8.5156.4150.B 2 2/3
12.4
D11 F8.5155.4638.X
GND24
VAC
2 3/4 3 *10/10 *10 40V_SCAN 2
3.2AT 3/3 T2,5A
/SCAN_OPTIK_UNIT_4
4/4 4 0V +5V gn
F8.5156.6480.X 6 sw (bk) 17 -ST8 BU8 rt SI2 D10 BU5 -ST352
D10
bl 1 1/4
2 2/4 SI1 D10 GE
TR202-ERASURE-TRANSF F8.5155.4140.0
9
3 3/4 T2,5A
230VAC 11
br rt (rd) 4 4/4 SI4 D9 GN 1/4 1
13.0
VAC
-BU293
BU2 13 T6,25A ST2
1/4 1 7 100VAC GS230-POWER-
15 SI3
2/4 2 (bk) sw D9 GE
sw (bk) INTEGR-BD
*26/26
-BU308
12.4
ST1
3/4 3
VAC
T2,5A
3.2AT F8.5156.6480.X
4/4 4 6 0V F8.5156.6450.X
BU311 1 1
ST291
F8.5156.6480.X bl sw (bk)
2 2
17 -BU341 IO-BUS_LE
3 3 F8.5155.4190.X ST310 F8.5155.4632.X
TR203-ERASURE-TRANSF 4 4
5 5
/FRAME_100.2A
230VAC BU314
6 6 F8.5155.4170.X
9 br rt (rd) 11 200MA5
12.4
7 7 2 2
VAC
8 8 F8.5155.4140.X 1 1 /FRAME_100.4A
-ST232
120.1VAC Interlock
9 9
8 (rd) rt -ST309 BU309 F8.5155.4642.X
3 rt (rd) 13 10 10 3
BU3
BU289 ST337
1/4 1 100VAC
2/4 2 7 (bk) sw 1 1
sw (bk) 15
12.4
2 2
VAC
3/4 3
-ST313
3.2AT 3 3
4/4 4 6 0V BU1
-BU2 4 4
F8.5156.6480.X sw (bk) 17 4 4/12 4/12 4 5 5
F8.5155.4170.X 6 6 F8.5156.4680.X
GS210-ERASURE- bl 3 3/12 3/12 3
7 7
CTRL-BD TR204-ERASURE-TRANSF 12 12/12 12/12 12 8 8
9 230VAC 11 6 6/12 6/12 6 9 9
F8.5155.6420.X br rt (rd) 10 10
2/12 2/12
13.0
2 2 ( Erasure_drilled )
VAC
11 11
11/12 11/12
-ST231
8 11 11 12 12 Loesch_verdrillt
120.1VAC /ERASURE_UNIT_500.3A
(rd) rt
9 9/12 9/12 9 F8.5156.4680.X
rt (rd) BU312 ST338
BU4
13
1 1/12 1/12 1
1/4 1 7 100VAC 7 7/12 7/12 7 1 1
15 2 2
2/4 2 (bk) sw 10 10/12 10/12 10
sw (bk)
12.4
F8.5155.4170.X 3 3
3/4 3
VAC
ST310 4 4 F8.5156.4680.X
4/4 4 6 3.2AT 0V GS220- 5
5
third parties without explicit authorisation is strictly forbidden.
ST1
We reserve all rights in this document and in the information
*20/20
F8.5156.6480.X
bl sw (bk) CURRENT-SENSE 6 6
F8.5155.6440.X 7 7
17
F8.5156.6480.X
contained therein. Reproduction, use or disclosure to
8 8
TR205-ERASURE-TRANSF
BU5 -ST230 230VAC -BU318/AR 4
4 9 br rt (rd) 11
*20
12.4
1/4 1
VAC
*20/20
4/4 4
ST1
ST2
0V TRANSF-UNIT
*26
BU342
BU317
F8.5155.4180.X
bl
0B 39324 24.11.2006 Leith. of 10 SH
A B C IDX Change-NR DATE NAME Replacement for
A B C D E F
1
ERASURE-LAMPS 1
LA1 LA2 LA3 LA4 LA5 LA6 LA7 LA8 LA9 LA10
2 2
F8.5155.3585.X
9/9
8/9 8/9
7/9 7/9
6/9 6/9
5/9 5/9
4/9 4/9
3/9 3/9
2/9 2/9
1/9 1/9
-BU350 -ST350
( Erasure_drilled ) 12/12 12/12
Loesch_verdrillt
/POWER_UNIT_200.4F 11/12 11/12
F8.5156.4680.X 10/12 10/12
9/12 9/12
8/12 8/12
7/12 7/12
6/12 6/12
5/12 5/12
3 4/12 4/12 3
3/12 3/12
2/12 2/12
1/12 1/12
-BU358 -ST349
M501-ERASURE-
UNIT-FAN
S
(fan_erasure ) 3 3
2
Luefter-Loesch 2 2
/POWER_UNIT_200.1F
F8.5155.4614.X 1 1 F8.5155.3620.X
1
third parties without explicit authorisation is strictly forbidden.
We reserve all rights in this document and in the information
ST353 BU353
100MA12
contained therein. Reproduction, use or disclosure to
4
4
1C ECN/7002751 04.12.2012 AGHFR DATE NAME
General Schematic Project
1B 40976 12.03.2010 AGHFR USER 20.04.2006 Leith.
06.12.2012 AGGBN
CR35-X 5158
1A 40213 04.03.2009 AGHFR APPR.
BU366
2
3
4
1
B1
B2
B3
B4
ST123
S1535
BU363 ST1
A1
A2
A3
A4
1 1/4
PUMP+24V
BU364
1
BU123
2
3
4
1 2/4
600MA3
PUMP
3/4
F8.5155.4214.X
2 GS608- 2
BU359
600MA4
VACUUM-PUMP
2
4
5
1
F7.0431.7210.0
ST4
1/5
2/5
4/5
5/5
BU70 BU71
ST2 ST1
*4/4 *4 *4 *4/4
JL1
1234 5678 F8.9889.0535.X
GS604-IP-
ST3
*4/4 TRANSP-0-LS
ST10 F8.9499.6770.X
4A 2A
ST7
*4/4
M601-IP-
TRANSPORT-MOT
F8.5156.4626.X ST5 BU347
BU148[V]
ST1 1/4 1 BR
IO-BUS_TRANS
/FRAME_100.3A
ST22[L] BU22[V] *26
*26/26 2/4 2 M
3 *26 F8.5155.4210.X 3/4 3 OR 3
*26
4/4 4
100MA11 GS602-IP- F8.5155.6140.X
RD YE
TRANSPORT-BD
F8.9499.8140.X
third parties without explicit authorisation is strictly forbidden.
We reserve all rights in this document and in the information
contained therein. Reproduction, use or disclosure to
4
4
1C ECN/7002751 04.12.2012 AGHFR DATE NAME
General Schematic Project
1B 40976 12.03.2010 AGHFR USER 20.04.2006 Leith.
06.12.2012 AGGBN
CR35-X 5158
1A 40213 04.03.2009 AGHFR APPR.
F8.5156.4610.X
2
/PCI_RACK_300.4F Service
*25
service -BU319
100MA8
M101-POWER-
UNIT-FAN
2
F8.5155.4660.X
M
/POWER_UNIT_200.1F
1 1
Luefter-LE
1
( fan_LE)
BU1
*8/8
ST9
*20/20
ST4 BU419
L7.0460.9074.0 *2/2 *2 J1
LCD F8.5156.4640.X
/PCI_RACK_300.3F
ST12
1/8 ST5 BU417 ST1
GS112/BU12 *20/20 *20/20
2 2/8
3 3/8 BU418
4 4/8
ST375[A]
BU2
GS118-LCD
5 5/8
IO_Bus_PCI F8.5156.4570.X #25 *25/25 DISPLAY
/PCI_RACK_300.3F 6 6/8
GND 7 7/8
F8.8377.3202.X
BU350[K] 8 8/8
ST1
F8.5155.4629.X *26 ST1
*26/26
/CASSETTE_UNIT_700.4I
IO-BUS_CASS 100MA7 14
100MA3
2 12 2
GS114/BU2 ST10
ST2 11
F8.5155.4628.X *26 *20/20
*26/26
/SCAN_OPTIK_UNIT_400.1C 10
IO-BUS_SCAN 100MA4 9
BU348[K] ST3 6
F8.5155.4632.X *26 *26/26
/POWER_UNIT_200.3F 3
IO-BUS_LE 2
100MA5
GS112- 1
BU356[F] LCD-TERMINAL-BD
ST4
F8.5156.4626.X *26 F8.8377.1450.X
*26/26
/IP_TRANSPORT_UNIT_600.3A
IO-BUS_TRANS
100MA6
ST6
*26/26
ST7 1 2 3 6 9 10 11 12 14
F8.5156.4634.X
*26/26
ST5 BU356[K] BU357[K]
*26 ST1
*26/26
GS114-IOBUS-
*26/26
DISTRIB.
3 F8.9499.6020.X 100MA2 100MA1 3
ST319/RJ45
GS116-
1 A1 B1
EMERGENCY-NODE
2 A2 B2
3 A3 B3 F7.0486.1318.X
Adapter
4 A4 B4
ethernet
/PCI_RACK_300.3F 5 A5 B5 ETHERNET
F7.0477.1070.0 6 A6 B6
7 A7 B7
8 A8 B8
KEYPAD F7.5155.1623.0
Interlock
/POWER_UNIT_200.3F
third parties without explicit authorisation is strictly forbidden.
We reserve all rights in this document and in the information
F8.5155.4642.X
contained therein. Reproduction, use or disclosure to
1 7 8 1
4
4 BU344 BU345
1 3 4 1
1C ECN/7002751 04.12.2012 AGHFR DATE NAME
BU343 BU346 General Schematic Project
1B 40976 12.03.2010 AGHFR USER 20.04.2006 Leith.
S101-INTERLOCK-RIGHT
06.12.2012 AGGBN
CR35-X 5158
1A 40213 04.03.2009 AGHFR APPR.
REVIVE GS632
REVIVE-BACKPLANE
-BU13 -P3 -15V -LD19
F8.5148.1470. L L1 F8.5148.1415.0
-BU10 -ST10 -P2#17
Cross reference
1/1 BN 3/3
2
/sREVIVE.3B 3/3 *7/7 2
-A4
1/1 LD test -LD21#11 LCD-TERMINAL
power-rack
F8.5148.1450.
-BU14 -P3 -P1#2
-BU11 PE PE1 1/1 GNYE -ST10 2/3 *64/64 +24V ext -LD14#11
3A flash-prog
/sREVIVE.3B 1/1 250VAC
2/3
GS631
+8V off -LD13#11
-BU15 -P3
-BU12 N N1 1/1 BU -ST10 1/3
/sREVIVE.3B -15V ext -LD17
1/1
-ST363
1/3 -P1#18
#26/52 IO_BUS
GNYE
+15V ext -LD18
-BU16 -BU17
300PE4 +15V -LD20
BK
F8.5148.1475. -LD8#11
F8.5148.1770. +5V TAG
-BU18 -P4
2 -ST18 BK -ST11 2/2
BK -P1#18
2/2 2/2 ATA device slave present -LD1#3 #26/52
M
3 2 BK SLED 1 -LD13 3
M
40 pol. Flatcable
-BU21 -P1#3
#39/40 *39/39
SLED 4 -LD16
ST1
ST2
300 mA
300 mA -R2#7 -P1#17
-R1#16 #10/20 SERVICE
F8.5148.1485. -P33 -P25 RS232
Power
analog +/- 15V
X *4/4 *4/4
Harddisk T 1A -P1#5
Serial
4 pol. Connection Cable -F1
*4/4 P1/5 - USB-PORT
ST1
ST2
X
USB
third parties without explicit authorisation is strictly forbidden.
-HDD2
F8.5148.1495.
contained therein. Reproduction, use or disclosure to
4
4
1C ECN/7002751 04.12.2012 AGHFR DATE NAME
General Schematic Project
VDE/UL/CSA 1B 40976 12.03.2010 AGHFR USER 20.04.2006 Leith.
- part -
06.12.2012 AGGBN
CR35-X 5158
changes 1A 40213 04.03.2009 AGHFR APPR.
only with
approval 1 39761 25.07.2008 AGBAH NORM Sheet name: REVIVE_efer / 100
of
FT-LPS 0C 39835 10.04.2008 AGBAH Sheet 8
F1.5158.4003.1C
© AGFA
1 1
-P45 -P39
3/3 1/3
2/3 2/3
REVIVE-BACKPLANE
-15V -LD29
F8.5148.1470. L -BU23 F8.5148.1415.0 -P42
-BU25 L1 -ST377
Cross reference
1/1 BN 3/3
/REVIVE_efer.2A 3/3 P2#17
-A9
1/1 LD test -LD21#12 LCD-TERMINAL
power-rack
*7/7
PE
-BU22 -P42 P1#2 +24V ext -LD14#12
3 -BU26 PE1 1/1 GNYE -ST377 2/3 3
F8.5148.1450.
3A flash-prog
/REVIVE_efer.2A 1/1 250VAC
2/3 *64/64 +8V off -LD13#12
GS631
-BU24 -P42
-BU27 N N1 1/1 BU -ST377 1/3
/REVIVE_efer.2A -15V ext -LD28
1/1 1/3 P1#18
-ST364 IO_BUS
GNYE
C102923
S5359 +15V ext -LD21 #26/52
-BU31 -BU28
300PE5 +15V -LD27 P1#18
LD_MODUL
BK
F8.5148.1475. #26/52
F8.5148.1770. +5V TAG -LD8#12
-BU32 -P41
2 BK -ST365 BK -ST376 2/2
2/2 2/2 ATA device slave present-LD1#14
M
2/2 -P41
-M13
1 RD RD 1/2
1/2 FPGA ready -LD26
1/2 1/2
2 BK SLED 1 -LD25
-M12
1 RD SLED 2 -LD24
4 P1#4 4
ETHERNET
P1#3 SLED 3 -LD23 *8/8
IDE
-39/39 SLED 4 -LD22
A604852. -BU37 P1
300 mA
7/7 300 mA -R2#8
7/7 P1#17
-R1#17 SERVICE
RS232 #10/20
-Serial analog +/- 15V
SATA HD 2,5"
A604861. T 1A -P1#21
-Power
A604853. -BU30 P25 -F2
*4/4 P1/5 - USB-PORT
4/4 4/4 USB for USB flash drive
sREVIVE
A800495.
5 GS640
5
third parties without explicit authorisation is strictly forbidden.
We reserve all rights in this document and in the information
contained therein. Reproduction, use or disclosure to
6
6
1C ECN/7002751 04.12.2012 AGHFR DATE NAME
General Schematic Project
1B 40976 12.03.2010 AGHFR USER 20.04.2006 Leith.
06.12.2012 AGGBN
CR35-X 5158
1A 40213 04.03.2009 AGHFR APPR.
M708
CPCI-RACK-FAN
M BU7 BU2
*3/3 *3/3
1 2 1 1
ST719 BU888 ST722 BU9
1 1 1 1/2
2 2 2 2/2
BU8 ST2
#48/50 #48/50
CPCI-POWER
F8.5146.1430.
GS307
BU905 MC303 BU903
L 1
L L1
BU882 BU889 ST4
POWER_RACK PE 3A 1 1 1/4
-P24
-P23
-P3#2
-P2#2
-P1#2
Debug *43/43
Debug *43/43
Debug *43/43
JTAG *10/10
250VAC 2/4
BU904 3 3/4 3J6
N 1 4 4/4 #135/137
2 N N1 2
-U17#2
-F1
-LD1#12
-R1#16
BU887 -LD1#2
PE107 1
-LD1#4
-LD1#5
-LD2#12
3J5 -LD2#2
#135/137 -LD3#12
-LD3#2
-LD4#12
-LD4#2
-LD5#12
-LD8#11
-LD12
-P1#15
-LD13 1/16
3 3
-LD13#11 2/16
8/16
-LD14 9/16
10/16
-LD14#11
15/16
-LD15 3/16
-LD16 4/16 PM_1
7/16
-LD17 11/16
2J5 12/16
#135/137 -LD18
14/16
-LD19 5/16
-LD20 6/16
13/16
-LD21 S/16
-LD21#11
-P2#18
POLYGON_CTRL
*8/8
4 -P1#17 4
2J6 #9/20 RF_READER
#135/137
SH1/20
-P2#17
LCD
*7/7
-P1#18
ST5 SATA HD 2,5" #25/52 I/O BUS
#34/36 -P1 HD SATA SH3/52
A604861.
*7/7
-P1#18
*4/4
#25/52 LD_MODULE
HD POW ER
-P25 SH1/52
5
5
BU3
1/4 -P1#4
-1J4 ETHERNET
2/4 #135/137 -P4 *8/8
3/4
4/4
*135/135 cRevive
A800630.
ST6 -1J2
#68/70 #135/137 GS650
-P1#17
P2/20
P3/20
P5/20
-1J1 P6/20
#135/137 -P10 SERVICE
third parties without explicit authorisation is strictly forbidden.
P7/20
We reserve all rights in this document and in the information
-S1#12
*135/135 P8/20
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contained therein. Reproduction, use or disclosure to
SH2/20
BACKPLANE
6
6 F7.0486.1342.0 *4/4
GS301 USB 1C ECN/7002751 04.12.2012 AGHFR DATE NAME
-P1#5 General Schematic Project
1B 40976 12.03.2010 AGHFR USER 20.04.2006 Leith.
06.12.2012 AGGBN
CR35-X 5158
1A 40213 04.03.2009 AGHFR APPR.
Order-No.: DD+DIS222.06E
CR 35-X
*16BY9U1*
1 Piece 6BY9U MA1
Type 5158
F7.5155.9024.0 CR 25.0
(only needed for production purpose)
Type 5156
ADC SOLO
Type 5155
Necessary time:
approx. 1 hour
Necessary tools:
• 5 mm Allen key
• 6 mm Allen key
• 7 mm socket wrench
• 10 mm wrench
• 13 mm wrench
CONFIDENTIALITY NOTE:
Use, dissemination, distribution or reproduction of this document by unauthorized personnel is not permitted and may be unlawful.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
List of contents
2 Installation Procedure..................................................................2
2.1 Adjust the Wall Mounting Bracket ...................................................... 2
1 General Information
1.1 Introduction
Provided with a mobile kit the digitizer can be installed in a van, in a container
or in a vessel. This mobile installation kit is used to fix the machine on deck.
Mobile Kit:
Type Number: 5155 / 153
ABC Code: EBYO1
Spare Parts No.: CM+ 9.5155.9500.x
5158_reg06_001.cdr
figure 1
1.3 Preparation
• Examine thoroughly the path along which the digitizer has to be moved until
it reaches its final location, to guarantee sufficient space to pass all the
doors.
• Make sure that the final location is solid enough to carry the digitizer.
Read carefully the Installation Planning Instructions, chapter 11.
2 Installation Procedure
CAUTION:
The scan unit may be damaged.
Take care that none of the elements
5155P2-A.CDR
fixing the paneling screw
(1 small and 1 large washer, figure 2
1 retaining ring, 1 nut) can fall into the
digitizer.
figure 3
3.1 Fix the Ground Plate and the Wall Mounting Bracket
(1) Remove the bolt from the guide slot and move the digitizer down
from the ground plate.
(2) Select a minimum of 4 holes in the ground plate where you want to
fix it to the floor. You may be guided by the conditions of the floor
where the digitizer is being located.
(6) Examine the solidness of the fixed wall mounting bracket and the
fixed ground plate.
5155P3-A.CDR
figure 5
figure 6
figure 7
figure 8
5158_reg06_002.cdr
figure 9
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN ≥ 6000)
► Document History
Edition. Release
Revision Date
2.0 12-2007 • Initial Release
► Referenced Documents
Document Title
n.a. n.a.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
TABLE OF CONTENT
The following modifications of CR 35-X - Type 5158 / 100 and CR 25.0 - Type 5156 /
105 (as of SN ≥ 6000) are listed in chronological order, the latest modification on top
of the list.
2006
Dec. 5. Modification of cPCI-Rack n.a.
October 6. Modification of the 5-fold Stepper Motor Board n.a.
SB – Service Bulletin
Reason A modified vacuum pump has been introduced for the use of the
digitizer on sites between 2000 m and 4000 m above sea level.
Product(s)/ The High Altitude Vacuum Pump is not part of series production and
Serial only available as upgrade kit for new installations or already installed
Number(s) digitizers as well as spare part for the replacement of modified
vacuum pumps, which are defective.
Part • Upgrade Kit “High Altitude Vacuum Pump for CR 25.0/CR 35-X”
Number(s) ABC Code: EZKDB
• Spare part “High Altitude Vacuum Pump” CM+9 5158 6130 0
Referenced • Enclosure - Replacement Instructions: High Altitude Vacuum
Document(s) Pump for Use on Sites between 2000 m and 4000 m above Sea
Level, DD+DIS151.07E
• Service Bulletin No. 02, DD+DIS276.07E
Reason The spare part “Brush stripe complete” has been modified to
prevent from stray light. which could probably influence sensors by
flash light from the erasure unit.
Product(s)/ CR 35-X Type 5158/100:
Serial SN 1744, 1861, 1866
Number(s) SN ≥ 1868, , CW 17/2007
5 Modification of cPCI-Rack
Reason The power supply unit has been modified to enable the use of hard
disks with higher voltage input.
The modified power supply unit is RoHS compliant.
Product(s)/ CR 35-X Type 5158/100:
Serial SN ≥ 1385, CW 52/2006
Number(s)
CR 25.0 Type 5156/105:
SN ≥ 6001, CW 52/2006
Part • Spare part “cPCI-Rack complete, CM+9 5156 1400 1
Number(s) • Spare part “cPCI-Rack assembled”, CM+9 5156 1405 4
Referenced n.a.
Document(s)
Reason The fixation of the 5-fold stepper motor board has been
changed by introducing new clips to prevent bending of the
board.
Product(s)/ CR 35-X Type 5158/100:
Serial
SN ≥ 1048, CW 41/2006
Number(s)
Part The new fixation and the board are included when ordering:
Number(s) spare part “Cassette unit”: CM+9 5156 5000 1
Referenced n.a.
Document(s)
CR 35-X
Type 5158 / 100
CR 25.0
Type 5156 / 105
(as of SN ≥ 6000)
Edition 2, Revision 0
CR 35-X CR 25.0
Type 5158 / 100 Type 5156 / 105
(as of SN ≥ 6000)
CONFIDENTIALITY NOTE:
Use, dissemination, distribution or reproduction of this document by unauthorized personnel is not permitted and may be unlawful.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
► Document History
► Referenced Documents
Document Title
Service Bulletin CR 25.0 Type 5156 / 105 (as of SN ≥ 6000) introduced,
DD+DIS407.06E
LIST OF CONTENTS
2.3 Inside.......................................................................................................................................10
4 COMPLETION OF MAINTENANCE.......................................................................................21
NOTE:
These maintenance instructions must be considered confidential.
To ensure quality and functional reliability of the system all the points listed below
(minimum maintenance points) must be carried out.
NOTE:
Only for Systems with DRA Contract:
In systems with DRA Contract the infocounters are checked and evaluated in regular
intervals by the GSC. If there is an indication of an upcoming defect, this is noted in
the DRA Report and sent to the respective NSO with instructions for measures
possibly required on the machine.
Therefore we recommend to contact your NSO about this subject before
maintenance, in order to perform these recommended measures in addition to the
"must" maintenance points.
approximately 2 h
2.1 Diagnostics
2.1.1 Questioning of the Customer
• Ask the customer for any problem that appeared since the last maintenance.
5155_reg09_002.cdr
figure 1
(4) Unzip the file "5156_xxxx_icn.zip"
(xxxx stands for the serial number).
Evaluation of infocounters.txt
What to check in the Comment
infocounter
1.1 Device Info: Serial Compare device serial number to chapter 8
number and “Manufacturing Standard Modifications” and
Installation date chapter 10 “Service Bulletins” to determine whether the
device is modified or requires a modification.
1.4 Software Info It is recommended to have the latest software installed.
Before you upgrade to a new software, make sure that
your hardware is up to date.
2.2 Throughput For throughput most important are the cycles per day.
They usually count between 30 and 100.
3.3 Hardware By comparing the status of the device with the available
Modification History “Field Modifications”, chapter 7, the exact hardware status
can be determined.
3.4 Software modification By checking the software modification history it can be
history determined, whether a recent software upgrade solved a
problem, that occurred quite often in the error list.
4.6 Laser power Check that laser power is constant: no more than 1 mW
difference in between two entries. If the value is higher,
run system check.
4.7 Polygon Jitter If amplitude exceeded 300 milli-pixel, check accurately
Monitoring the image quality on the processing station.
The entries are only indications and can only be
interpreted as one symptom which is conducted to the
optic module.
Evaluation of infocounters.txt
What to check in the Comment
infocounter
5.3 Retries Many retries (> 1%) have to be investigated: They usually
lead to less throughput of the device. Compare it with
frequent error codes.
5.7 Error History Check the errors occurred since last maintenance, how
often they appeared as well as the CBF (cycles between
failures) of these errors. This gives an overview of the
current status of the machine.
Compare frequently occurring errors to the error hit list,
chapter 3.3, and take actions.
5.8 Error List Relatives Troubleshoot these errors with the help of the technical
and documentation, chapter 3.3, “Troubleshooting”.
5.9 Error List Total
• flashlight
(1) Check overall condition of the machine – outside and inside – for obvious
changes or damage.
Note.
The machine starts up only, if both
B
interlocks are pressed.
Note:
The power supply is interrupted, when the 5155_reg09_003.cdr
front door (interlock A) is opened.
figure 2
2.3 Inside
• vacuum cleaner
• lint free cloth
5155_reg09_004.cdr
figure 3
(1) Check roller (A) for visible wear and
replace if necessary (see figure 4).
(2) To replace the roller, remove the
retaining ring (B) and pull the roller
off its shaft.
(3)
NOTE:
In case of recorded cassette feeding
problems replace the roller anyway and in
any case replace it once a year.
B
A
5155_reg09_005.cdr
figure 4
Belt (1) Exchange the transport belt once a year.
cPCI Fan (1) Check the fan function of the cPCI rack fan by hand.
There is no air filter to be replaced.
General (2) Remove visible dust and dirt deposits using a vacuum cleaner.
IMPORTANT:
The scan rollers have to be cleaned in
place and must not be removed.
To move the scan rollers just turn the
drive of the slow scan motor manually
(C), see figure 5.
5155_reg09_012.cdr
figure 6
5155_reg09_007.cdr
figure 7
figure 8
(6) Dust the following parts of the erasure unit
• reflector
• input and output opening of the air stream (protection grid)
• KG2 filter (A).
• front pane (B) (see figure 9).
IMPORTANT:
In case of persistent dirt, use ADC cleaner for cleaning all surfaces except the inner side
of the large glass plate. This side must not be cleaned with anything wet since a gelatin
layer is attached to it.
5155_reg09_009.cdr
figure 9
NOTE:
Do not touch the glass bulbs with your bare fingers. Use a soft cloth to insert the
lamps.
Fan (9) Check fan of erasure unit for dust and clean if necessary.
(10) Re-insert the erasure unit.
2.9 Cassettes
NOTE:
The digitizer needs the aluminum label to recognize ADC cassettes.
NOTE:
Check the last 20 to 40 images on the VIPS Processing Station / ADC QS Server
Station for artifacts or other image quality problems.
NOTE:
Repeat the following procedure for all formats on site!
(1) Carry out four test cycles with each format of the cassettes.
• Flatfield
<7 Checks>
<2 Send image>
<2 Flatfield Calibration pattern>
<3 Flatfield Banding pattern>
Print the flatfields "Calibration" and "Banding" via the processing station
(Window Setting of 0.6, without changing the Level Setting).
NOTE:
Best use a dosimeter to measure the dose!
Notice, that all exposure parameters are approximate values.
NOTE:
Make sure that the outlined areas are filled in as shown in the example.
(4) Insert the cassette into the digitizer and print the image on a printer with a
Window Setting of 0.6 without changing the Level Setting.
figure 12
Calibration lines
Blurred dark lines in slow scan direction on the
flatfield
(see figure 13).
• Expose another flatfield and compare it
again with the sample.
If there are still unacceptable effects, you have
to redo shading calibration as described in
chapter 3.6.
Expose another flatfield and compare it again
with the sample. figure 13
NOTE:
If there are still unacceptable effects, please contact the Support Center.
Banding
Fine sharp white or gray lines in fast scan
direction on the flatfield
(see figure 14).
• Check diagnostic images.
figure 14
NOTE:
If there are still unacceptable effects, please contact the Support Center.
Dust
Fine sharp lines in slow scan direction on the
flatfield
(see figure 15).
• Check if scanner is dusty. If yes, use the
scan brush to remove it. Expose another flat
field and compare it again with the sample.
figure 15
NOTE:
If there are still unacceptable effects, please contact the Support Center.
4 Completion of Maintenance
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
CR 35-X
Type 5158 / 100
CR 25.0
Type 5156 / 105
(as of SN ≥ 6000)
► Document History
► Referenced Documents
Document Title
Service Bulletin CR 25.0 Type 5156 / 105 (as of SN ≥ 6000) introduced,
DD+DIS407.06E
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
1 Maintenance Checklist
NOTE:
Maintenance must be carried out according to the maintenance instructions
DD+403.06E
Remarks:
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
............................................................. .........................................................
Date / Signature Service Technician Customer
CR 25.0
Type 5156 /105
(as of SN ≥ 6000)
► Please note
Service Bulletins are not part of the Service Manual for Download.
Edition 2, Revision 0
02-2008 printed in Germany Document Node ID: 22696955
service_bulletin_cover_e_template_v01
Agfa Company Confidential Copyright © 2008 Agfa HealthCare N.V.
DD+DIS219.06E Service Bulletins
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN ≥ 6000)
Edition 2, Revision 1
CR 35-X CR 25.0
Type 5158 / 100 Type 5156 / 105
(as of SN ≥ 6000)
Edition 2, Revision 1
06-2014 Printed in Germany Document Node ID: 12403497
eq_11_install-planning_e_template_v08
Agfa Company Confidential Copyright © 2014 Agfa HealthCare N.V.
1
1 2 3
DD+DIS402.06E Installation Planning
► Manufacturer
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright 2014 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
Agfa and the Agfa rhombus are trademarks of Agfa-Gevaert N.V., Belgium,
or its affiliates.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see Agfa HealthCare Library > General Info > Agfa HealthCare > Publications >
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
IMPORTANT:
The installation and service of the product(s) described herein is to be performed
by qualified personnel who are employed by Agfa HealthCare or one of its affiliates
or who are otherwise authorized by Agfa HealthCare or one of its affiliates to provide
such services.
NOTE:
To verify the latest version of a chapter of the Service Manual refer to the “Checklist for
Completeness” in the Agfa HealthCare Library.
This document contains all planning data including the required measures to be carried
out on site prior to the machine delivery.
This chapter is divided into:
construction planning data
technical connection and performance data
safety instructions, listing of certificates
► Document History
► Referenced Documents
Document Title
Service Bulletin CR 25.0 Type 5156 / 105 (as of SN ≥ 6000) introduced,
DD+DIS407.06E
LIST OF CONTENTS
4.1.3 Required free Space when Digitizer is set up in Patient Examination Room .........................10
7 SPECIFICATIONS..................................................................................................................16
7.1 Type Overview ........................................................................................................................16
8 SAFETY STANDARDS...........................................................................................................18
NOTE:
This document describes the Installation Planning of the CR 35-X Digitizer,
Type 5158 / 100 and CR 25.0 Type 5156/105 (as of SN ≥ 6000)
For the Installation Planning of other CR devices, refer to the respective Installation
Planning documents (see MedNet).
1 Scope of Delivery
Pieces Description
1 Digitizer
1 Installation Instructions
1 Installation Report
1 User Manual
1 Reference Manual
1 Certificates
2 Mains Cable (1 x US- connector, 1 x Euro-DIN connector)
1 UTP network cable (2 x RJ45 connection)
1 CD User Documentation
1 Cu filter
1 Al filter
3 System Overview
figure 1
150 (59.05")
5(1.97")
45 (17.72")
5 (1.97")
Digitizer
75 (29.53")
200 (78.74")
120 (47.24")
5155_reg11_002.CDR
figure 2
Free space as shown in the drawing must be reserved for repair and maintenance.
Less space may result in longer repair times!
All dimensions in cm (inch).
figure 3
Free space as shown in the drawing must be reserved for repair and maintenance.
Less space may result in longer repair times!
All dimensions in cm (inch).
4.1.3 Required free Space when Digitizer is set up in Patient Examination Room
IMPORTANT:
When setting up the machine, the following must be kept in mind during the room
planning:
The classification of this product according to the medical electrical equipment
standard IEC 60601-1 requires installation outside the patient environment.
For definition of patient environment see dimensions below.
R
Patient vicinity
h
Patient vicinity
patient_vicinity.cdr
figure 5
All dimensions in cm (inch).
NOTE:
Once the machine is unpacked, it can be moved to the installation site on four mounted
rollers.
NOTE:
All specifications in this chapter apply on unpacked digitizer.
Light Tightness
Tightness SALMIN still met at 2500 lux ambient light
NOTE:
The digitizer must not be operated in direct sunlight exposure.
Floor Conditions
Horizontal Alignment Digitizer works without leveling,
horizontal alignment is not required.
Nevertheless, the digitizer should be run
preferably in a horizontal position.
Take care that the digitizer can not tilt at
the installation site.
Magnetic Fields
Maximal permissible magnetic according to EN 61000-4-8: Level 5
field in the room
Emissions
Noise level during scanning max. 65 dB (A)
stand-by mode / idle max. 45 dB (A)
6 Electrical Connections
6.1 External Fuse Protection
IMPORTANT:
The digitizer has a voltage selector at its rear side. Voltage adaptation has to be checked
prior to first operation.
If the voltage adaptation is not correct, take a screw driver and turn the switch
(1, figure 6) to correct position.
1 Voltage selector
Voltage can be adapted to 100 /
120 / 230 - 240 V. The default
setting is
230 - 240 V
2 Mains connection
Put in the correct mains cable
(delivered in the enclosure box)
1
2 g11
_0 04.c
dr
5_re
515
figure 6
NOTE:
If the CR 35-X shall operate at 240 V, 60 Hz, use a phase to phase centre tap wall
outlet. Otherwise the leakage current will rise over 0.5 mA.
The network connection in the installation room has to comply with IEC 60950.
7 Specifications
7.1 Type Overview
Digitizer / Type
CR 35-X 5158 / 100
CR 25.0 5156 / 105 (as of SN ≥ 6000)
7.3.2 Weights
Digitizer without package approx. 215 kg
Digitizer with package approx. 275 kg
NOTE:
Make sure that the floor covering is solid enough to stand the weight of the digitizer.
8 Safety Standards
Customer: ........................................................................................
.................................
Department: ........................................................................................
.................................
System ........................................................................................
components: .................................
........................................................................................
.................................
........................................................................................
.................................
........................................................................................
.................................
........................................................................................
.................................
Remarks:
9.1 Checklist
Subject OK NOK
Required external Fixed connection via an all-pole
connections main switch or connection via plug
and socket approx. 30 cm from the
floor.
Cables
USA/Japan: NEMA-5-15P
Europe: CEE(7)VII 250 V / 16 A
Mains connection Appointment with the house
electrician or authorized electrician
for the mains connection has been
made?
Network connection Ethernet connection (Twisted pair)
prepared?
Direct Remote Remote Access must be
Access guaranteed!
Transport path Transport to the installation site,
unpacking and taking the machine
off the pallet must be done by the
carrier.
Transport path:
Minimum doorwidth 47 cm
(18.50")
Way:
.......................................................
...................................................
Free space for taking the machine
off the pallet defined?
200 cm x 350 cm (79" x 138")
Place:
.......................................................
..................................................
= main components
RIS-System Remarks
hostname
ip_addr.
Subnet_mask
default router
AE_title
Station Name *
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN ≥ 6000)
► Document History
► Referenced Documents
Document Title
Service Bulletin CR 25.0 Type 5156 / 105 (as of SN ≥ 6000) introduced,
DD+DIS407.06E
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
1 Glossary
CPF – file Customization Parameter File; file that contains settings for
all parameters that can be modified to configure an ADC
System according to local needs.
CPU Central Processing Unit.
CR Computed Radiography
CR Quality System Agfa’s CR Processing Station software
CU-Filter Copper Filter, used for control of image quality
DAC Digital Analog Converter
Decomposition The original image is being split up in a set of bandpass-
filtered images
Diagnostic Logger Tool on ADC to keep a lot of reduced images with the
corresponding image data on the HD.
DICOM Digital Imaging and COmmunications in Medicine;
CR 25.0
Type 5156 / 105
(as of SN > 6000)
2nd edition
Document Number:
CR 35-X
DD+DIS219.06E
CR 25.0
Type 5156 / 105
(as of SN > 6000)
2nd edition
Document Number:
CR 35-X
DD+DIS219.06E
CR 25.0
Type 5156 / 105
(as of SN > 6000)
2nd edition
Document Number:
CR 35-X
DD+DIS219.06E
CR 25.0
Type 5156 / 105
(as of SN > 6000)
2nd edition
HEALTHCARE ReadMeFirst
Imaging Services Service Manual for Download
► Document History
Edition 1, Revision 2
06-2008 printed in Germany
Document Node ID: 16099429
Agfa Company Confidential Copyright © 2008 Agfa HealthCare N.V.
ReadMeFirst
IMPORTANT:
The “order list for documentation” is not part of the service manual for download.
Purpose of the “order list for documentation”:
To verify the latest level and completeness of your Service Manual.
(1) In the MEDNET GSO library select the product of your interest.
(2) Select “Order list and Front page → PRODUCT - Chapter 00 - Order List for
Documentation”.
(3) Download the “order list for documentation” to your computer.
(4) When creating a paper manual:
Print the order list and put it behind the cover sheet.
IMPORTANT:
Preferably print this manual double-sided:
This PDF manual contains empty pages at the end of several chapters, to have the
next chapter starting with an uneven page number when printed doubles-sided.
If printed one-sided, dispose these empty pages.
NOTE:
“Shrink to printable area” may be named on other Adobe Reader versions
“reduce to printer margins” or “shrink oversized pages to paper size”.
3 Adding Comments
• If you open this file in an Adobe Reader version ≥ 7, the comment toolbar will
show-up.
• This allows adding comments, to highlight or underline text and many more text
manipulations.
NOTE:
Exporting your comments allows importing them again in a next version of the manual.
(1) In the drop down menu “Comment & Markup” select "Show comments List".
(2) Select the desired comments: Press the CTRL-key for multiple selections.
(3) Select “Options - Export Selected Comments”.
(4) Save the file with any name.
(1) In the drop down menu “Comment & Markup” select "Show comments List".
(2) Select “Options - Import Comments”.
(3) Browse for the comments file and press “select”.
NOTE:
The imported comments possibly appear on different pages, if the file where the
comments have been imported has a different number of pages.