GENERAL INFORMATION

Scope ........................................................................................................ 1–1

Truck Models Covered ......................................................................... 1–1
Dimensions .............................................................................................. 1–2
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Dimensions Chart .................................................................................. 1–3
General Information (Standard Models) .......................................... 1–3
 GENERAL INFORMATION

Scope
This service manual deals with all components or systems of the Cat lift truck.

Truck Models Covered

This service manual furnishes service and maintenance information for the following trucks.

Truck Model Serial Number

ES3000 A2ES1-10200-up
ES3500 A2ES1-20200-up
ES4000 A2ES2-10200-up

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GENERAL INFORMATION

Dimensions

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 GENERAL INFORMATION

Dimensions Chart

Truck Model Ref ES3000 ES3500 ES4000

Lift with duplex mast E in mm 146 3700 146 3700 146 3700
Free fork height in mm 44 1140 40 1140 45 1145
Fork width in mm 3.9 100 3.9 100 3.9 100
Fork thickness in mm 1.4 35 1.4 35 1.6 40
Fork spacing - out to out minimum G in mm 7.75 200 7.75 200 7.75 200
Fork spacing - out to out maximum G in mm 36.25 920 36.25 920 36.25 920
Tilt angle - forward / backward D 3° / 5° 3° / 5° 3° / 5°
Mast width in mm 22.75 580 22.75 580 22.75 580
Length to fork face A in mm 67.4 1713 67.4 1713 73 1854
Overall chassis width I in mm 41.0 1040 41.0 1040 41.0 1040
Overall lowered height (mast) F in mm 93.0 2365 93.0 2365 93.0 2365
Overall lowered height to top of overhead guard C in mm 88.0 2240 88.0 2240 88.0 2240
Overall height with extended mast in mm 196 4960 196 4960 196 4960
Step height in mm 8.0 204 8.0 204 8.0 204
Battery roller height in mm 7.3 185 7.3 185 7.3 185
Wheelbase B in mm 45.9 1167 45.9 1167 51.0 1295
Minimum outside turning radius H in mm 67.5 1715 67.5 1715 60.4 1535

General Information (Standard Models)

Weight ES3000 ES3500 ES4000

Truck weight-empty-with min. weight battery lb kg 7700 3500 8400 3800 9250 4200
Battery weight minimum-without battery lb kg 2000 910 2000 910 2600 1180
Battery weight-maximum-with battery lb kg 2300 1050 2300 1050 2900 1320
Work Performance
Rated Capacity / lb kg 3000 1360 3500 1588 4000 1810
Load Center in mm 24 600 24 600 24 600
Maximum fork height with rated load in mm 188 4780 188 4780 188 4780
Lift speed loaded (triplex) fpm m/s 80 0.40 75 0.38 70 0.35
Lower speed loaded (triplex) fpm m/s 95.0 0.48 95.0 0.48 95.0 0.48
Tilt Angle (forward/backward) degrees 3° / 5° 3° / 5° 3° / 5°
Traveling Performance
Travel speed - tractor first (loaded/empty) lb kg 7.7 / 7.7 12.4/12.4 7.7 / 7.7 12.4/12.4 7.7 / 7.7 12.4/12.4
Travel speed - forks first (loaded/empty) lb kg 7.7 / 7.7 12.4/12.4 7.7 / 7.7 12.4/12.4 7.7 / 7.7 12.4/12.4
Minimum outside turning radius in mm 55.5 1410 55.5 1410 60.4 1535
Electrical
Traction motor type AC Induction AC Induction AC Induction
Traction motor output kW (60min. Rating) HP kW 5.9 4.4 5.9 4.4 5.9 4.4
Pump motor type AC Induction AC Induction AC Induction
Pump motor output kW (20% rating) HP kW 14.7 11.0 14.7 11.0 14.7 11.0
Steer motor type AC Induction AC Induction AC Induction
Steer motor output kW (60 min. rating) HP kW 0.53 0.4 0.53 0.4 0.53 0.4
Battery maximum capacity - A/H (6 hr. rating) HP kW 1240 1240 1240

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