Rev Ppd Chkd Date

BS&B PROCESS SYSTEM INC

Project / Quote Ref: FIRED HEATER INPUT SHEET

Equipment:
Trial No : Remarks
Combustion Calculation
1 Ambient Air Temperature deg F 129
2 Combustion Air Temperature deg F 129
3 Fuel Gas Temperature deg F 129
4 % of Excess air % 30.00%
5 Datum Temperature deg F 60
6 Specific Heat of air Btu / lb 0.24
7 Specific Heat of fuel Btu / lb 0.46
8 Fuel Basis lbmoles/ hr 1
Fuel component Mole frac.

9 Methan (CH4) 0.75

10 Helium (He) 0
11 Hydrogen (H2) 0
12 Ethane (C2H6) 0.1
13 Ethylene (C2H4) 0
14 Propane (C3H8) 0.05
15 Propylene (C3H6) 0
16 Butane (C4H10) 0.02
17 Butylene (C4H8) 0
18 Pentane (C5H12) 0.01
19 Nitrogen (N2) 0.04
20 Carbon monoxide (CO) 0
21 Carbon dioxide (CO2) 0.02
 Rev Ppd Chkd Date
BS&B PROCESS SYSTEM INC

Project / Quote Ref: FIRED HEATER INPUT SHEET

Equipment:
Trial No : Remarks
Combustion Calculation
22 Hydrogen sulfide (H2S) 0.01
OR
If the composition of fuel is not given, please enter the LHV of fuel otherwise not required BTU/SCF 0

23 Assuming heater efficiency % 75

24 Stack Temperature From Fig 4.1 (M40-04-000.03) deg F 858
REACTOR
25 Process fluid Crude Oil
26 Process Flow lb/hr 367870
27 Inlet Temperature deg F 173
28 Outlet Temperature deg F 203
29 Total Heat Transferred QT Btu/hr 6.80E+06
30 Allowable pressure drop psi 15
31 Select the number of fuel reactors nr 2
32 Adiabatic Flame Temperature Tf deg F 3,146.02
Physical Properties of process fluid
33 Sp. Heat capacity BTU/lb.degF 0.525
34 Thermal conductivity BTU/ft/hr.degF 0.109
35 Density lb/ft3 55.9
36 Viscosity cP 4.67
 Rev Ppd Chkd Date
BS&B PROCESS SYSTEM INC

Project / Quote Ref: FIRED HEATER INPUT SHEET

Equipment:
Trial No : Remarks
Combustion Calculation
37 Velocity of flue gases at reactor exit VRo Ft/sec 300
38 Allowable Pressure Drop psi 15
RECIRCULATION OF FLUE GASES
39 Distance between bottom of muffle plate and cabin floor Hm inches 4
41 Distance between reactors ( from Fig 5.4) Hx inches 52

COIL

43 Coil Pipe size inches 6

44 Pipe OD inches 6.625
45 Thickness inches 0.28
46 Pipe ID inches 6.065
49 Total Number of tubes in heater 32
50 Number of passes 2 Fixed
51 Number of tubes per pass Nt 16
52 Number of tubes per bank 8
53 Surface roughness 0.00015
54 Number of fins/ ft nf 54
55 Height of fins lf inch 1
56 Thickness of fin tf inch 0.05
61 Tube length Lp ft 10
62 Length of fins in tube Ls ft 9.5
 Rev Ppd Chkd Date
BS&B PROCESS SYSTEM INC

Project / Quote Ref: FIRED HEATER INPUT SHEET

Equipment:
Trial No : Remarks
Combustion Calculation

Flue gas properties at cabin bulk temperature:

64 Specific heat ( Fig 9.29) Cp BTU/lb deg F 0.291
65 Thermal Conductivity ( Fig 9.30) k BTU/hr.ft.degF 0.0342
66 Viscosity (Fig 9.31) μ lb/ft.hr 0.0846
67 Outside heat transfer fouling resistance rof ft2.hr 0F/BTU 0.002
69 Assume inside heat transfer fouling resistance (for crude oil) rif ft2.hr 0F/BTU 0.0070
70 Thermal conductivity of tube wall(From Fig 9.33) k BTU/ft.hr.degF 29.0000
71 Thermal conductivity of Carbon steel @ bulk temperature kp 21.4
 BS&B PROCESS SYSTEMS INC Client
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COMBUSTION CALCULATION
Fuel reactions
H2 + 0.5O2 ==> H2O LHV 0 BTU/SCF
CO+ 0.5O2 ==> CO2 n 0
CH4 + 2O2 ==> CO2 + 2H2O
C2H6 + 3.5O2 ==> 2CO2 + 3H2O
C3H4 + 3O2 ==> 2CO2 + 2H2O
C3H8 + 5O2 ==> 3CO2 + 4H2O
C3H6 + 4.5O2 ==> 3CO2 + 3H2O
C4H10 + 6.5O2 ==> 4CO2+ 5H2O
C4H8 + 6O2 ==> 4CO2 + 4H2O
C5H12 + 8O2 ==> 5CO2 + 6H2O
C6H14 + 9.5O2 ==> 6CO2 + 7H2O
S + O2 ==> SO2
CnH(2n+2) + (3n+1)/2 O2 ==> nCO2 + (n+1) H2O

INPUT DETAILS Values Units

Ambient Air Temperature 129 deg F
Combustion Air Temperature 129 deg F
Fuel Gas Temperature 129 deg F
% of Excess air 30 %
Datum Temperature 60 deg F
Specific Heat of air 0.24 Btu / lb
Specific Heat of fuel 0.46 Btu / lb
Fuel Basis 1 lbmoles/ hr

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Combustion Calculation
A B C D E F G H I J
(BxC) (DxE)
Mole Mol. Total NHV, HV Stoic. CO2 formed H20 formed SO2 formed
frac. Wt. Wt. Btu / O2 lb lb lb
lb Btu / lb reqd. moles /hr moles /hr moles /hr

Lb.mole
Fuel component s/hr
Methan (CH4) 0.75 16 12.00 21500 258000 1.500 0.750 1.500 0.000

Helium (He) 0 4 0.0000 0 0 0.000 0.000 0.000 0.000

Hydrogen (H2) 0 2 0.0000 51600 0 0.000 0.000 0.000 0.000

Ethane (C2H6) 0.1 30 3.00 20420 61260 0.350 0.200 0.300 0.000

Ethylene (C2H4) 0 28 0.00 20290 0 0.000 0.000 0.000 0.000

Propane (C3H8) 0.05 44 2.20 19930 43846 0.250 0.150 0.200 0.000

Propylene (C3H6) 0 42 0.00 19690 0 0.000 0.000 0.000 0.000

Butane (C4H10) 0.02 58 1.16 19670 22817 0.130 0.080 0.100 0.000

Butylene (C4H8) 0 56 0.00 19420 0 0.000 0.000 0.000 0.000

Pentane (C5H12) 0.01 72 0.72 19500 14040 0.080 0.050 0.060 0.000

Nitrogen (N2) 0.04 28 1.12 0 0 0.000 0.000 0.000 0.000

Carbon monoxide (CO) 0 28 0.00 4345 0 0.000 0.000 0.000 0.000

Carbon dioxide (CO2) 0.02 44 0.88 0 0 0.000 0.020 0.000 0.000

Hydrogen sulfide (H2S) 0.01 34 0.34 6550 2227 0.015 0.000 0.010 0.010

CnH(2n+2) 0 0 0.00 0 0 0.000 0.000 0.000 0.000

Total 1.0 21.42 402190 2.325 1.250 2.170 0.010

LHV, Btu/lb 18776

Excess O2 0.698 lbmoles/hr

Total O2 3.023 lbmoles/hr
Air requirement for 1lbmole /hr of fuel 14.393 lbmoles/hr
Total N2 11.410 lbmoles/hr
O2 in flue gas 0.698 lbmoles/hr
Average Mol.wt. of fuel 21.420
Air requirement for 1 lbmoles/hr of fuel 416.961 lb.hr
Air to fuel ratio (Mass) 19.466
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Flue gas heat loss
K L
lbmoles/hr M N (LxM) O P
for Basis of 1
lbmole /hr of Mole % total wt/lb of fuel
Flue gas component Fuel Mol.Wt Weight lb/hr
CO2 1.250 44 55 8.04 0.1260
H2O 2.170 18 39.06 13.97 0.0895
SO2 0.010 64 0.64 0.06 0.0015
O2 0.698 32 22.32 4.49 0.0511
N2 11.410 28 319.49 73.44 0.7319
He 0 4 0 0.00 0.0000

Total mole of Flue gas per lb

mole of fuel 15.538 436.51

Mol. Wt of flue gas 28.09

Assuming heater efficiency 75 %
Enthalpy at stack temperature 229.36 Btu / lb
Stack Temperature 858 Deg F

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CALCULATION OF STACK TEMPERATURE
LHV of fuel gas LHV 18776 BTU / lb
Enthalpy at stack temperature Hts 229.36107 BTU / lb
Construction of temperature Vs enthalpy plot ( From Fig 4.2-4.6)
Btu / lb
Hts Btu / lb Hts @ @ 11000
Component Wt % @ 7500 F @ 7500 F 11000 F F
CO2 12.60 175 22.05 275 34.65
H2O 8.95 350 31.32 540 48.32
N2 73.19 185 135.41 280 204.94
O2 5.11 165 8.44 260 13.29
SO2 0.15 115 0.17 175 0.26
197.38 301.46
Stack temperature ( by interpolation) Ts 857.54862 deg F

Specific heat of flue gas 0.2974 BTU/lb.deg F

dT Tb Wr
50 908 411608
100 958 205804
150 1058 137203
200 1058 102902
250 1108 82322
300 1158 68601

Wr at paticular efficiency 117536.9484 lb/hr

dT extrapolation 170.1592586 deg F
Cabin Bulk Temperature, Tb 1029 deg F

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 HEAT LOSSES FROM FGR DIRECT FIRED HEATERS

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REACTOR SIZING M40.05.001.01

Process fluid Crude Oil

Process Flow 367870 lb/hr
Inlet Temperature 173 deg F
Outlet Temperature 203 deg F
Total Heat Transferred QT 6.80E+06 Btu/hr
Allowable pressure drop 15 psi
Select the number of fuel reactors nr 2
Adiabatic Flame Temperature Tf 3146.02 deg F
Efficiency of reactor 0.75
Net Heat Release per reactor NHR 4533333.3 Btu/hr
Gross Heat Release per reactor GHR 4986666.7 Btu/hr
Fuel Gas flow rate per reactor Wf 241.43801 lb/hr

Fuel / Air ratio 19.46597

Flow rate of combustion air Wa 4699.8249

Flow rate of flue gas produced Ws 4941.2629 lb/hr
w' 0.3027735 (lb/sec)/(mmbtu/hr)
Volumetric flowrate / mm BTU/hr of NHR Vf 28.325575 (ACF/Sec)/(mm BTU/hr)

Volumetric Flow rate VF 128.40927 ACF/sec

Avearge flue Gas Discharge Velocity 300 ft/sec
Outlet Geometry
Area, calculated Ao(cal) 61.636451 inch 2
Diameter DR 8.8610254 inch
Slot width of reactor, calculated Bo(cal) 3.9254443 inch
Slot width of reactor, selected Bo(sel) 4 inch
Length of fish mouth, calculated Lf(cal) 15.409113 inch
Length of fish mouth, selected Lf(sel) 15.7 inch

From Fig 5.2

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" G" Dimension at 40 ft/sec 5.6 inch
"A" Dimension 6.4 inch
"D" 8.6 inch
"C" Dimension 10 inch
"I" Dimension 15 inch
"B" Dimension 21.7 inch
"J" Dimension 26.5 inch
"F" Dimension inch
Fig 5. 1

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Fig 5.2 FUEL REACTOR DIMENSIONS vs GROSS HEAT RELEASE

per reactor

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Fig 5.3

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RECIRCULATION OF FLUE GASES
Distance between bottom of muffle plate and cabin floo Hm 4 inches
Hx 24 inches
Distance between reactors ( from Fig 5.4) Lfr 52.00 inches
Inside length of the heater Li 110.625 inches
Flame temperature Tf 3606.02 deg R
Weight of flue gas leaving the fuel reactor Ws 4941 lbs/hr
Area of muffle exit / reactor Am 249.33333 Sq. inch
Area of reactor exit A0 61.636451 Sq. inch
Area for flue gas flow between cabin base and muffle Age 416.00 Sq. inch
Stack temperature, Ts 1318.00 deg R
K1 -2.24
K2 0.40
Mass of hot gases leaving the muffle exit Wge 7021.86 inches
Muffle spacing Wm 4.5077213 inches
Wge / Ws 1.4210667
Distance from top of muffle to centreline of top tube X0 91.78322 inches
For Fish mouth outlet fuel reactors
Mass of flue gas at X0 distance from muffle plate Wg1 58768.474 lbs/hr
Recirculation ratio 11.893412
For Circular mouth outlet fuel reactors
Mass of flue gas at X0 distance from muffle plate Wg1 20379.368 lbs/hr
Recirculation ratio 4.1243237

Weight of Total flue gas produced 9882.5258 lb/hr

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Pressure drop Calculation

Cabin Bulk Temperature Tb 1029.0000 deg F

Log mean temperature dfference LMTD 840.9108 deg F

Select the process tube size Do 6.6250 inch
Select the process tube schedule SCH 40.0000
Tube Inside diameter Di 6 6.0650 inch
Number of tubes 32.0000
Number of parallel flow passes 2.0000
Number of tubes per parallel flow Nt 16.0000
Crude oil Density 55.9000 lb/ft3
Crude oil Viscosity 11.2972 lb/ft.hr
Specific heat capacity 0.5250 BTU/lb. deg F
Thermal conductivity 0.1090 BTU/ft.hr. deg F
Pressure drop allowed 15.0000 psi
Volumetric flow rate 6580.8587 ft3/hr
Flow area available 0.2005 ft2
Tubeside velocity 4.5581 ft/sec
Mass velocity 917266.646 lb/ft2.hr
Reynolds number 41037.0614

Frictional Pressure Gradient 0.1252 PSI

Momentum Head loss 0.2505 PSI
Surface roughness 0.0002 ft
Friction factor f 0.0228
Type of radius Short radius

Number of short / long radius bend 15.0000

Pipe bend centre DB 12.0000 inch
DB/Di 1.9786
(LB/Di)' from Fig 8. 2 72.0000
(LB/Di) 36.0000
f(Le/Di) 12.2964
Velocity head loss in INLET header( from Fig 8.3) k1 1.8800
Velocity head loss in OUTLET header( from Fig 8.4) k2 1.5800
Total head loss in headers K 3.4600
Allowable pressure drop 14.7495
Total straight length Ls 141.5214 ft

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DESIGN SHEET Sht 1

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Heat Transfer Coefficient Calculation M40.09.006.01
Prandtl number 54.4129
Inside heat transfer coefficient hi 120.3169 BTU/ft2.hr.deg F
hio 110.1467 BTU/ft2.hr.deg F
Assume Fins / ft nf 54.0000
Fin height lf 1.0000 inch
Fin thickness tf 0.0500 inch
Projected area ap 0.5896 ft2/ft
Inside height of Heater Cabin Hi 9.3986 ft
Outside height of Heater Cabin Ho 10.4455 ft
Total tube length in process coil Lp 7.5000 ft
INSIDE HEIGHT OF HEATER CABIN (Hi)
Ho Hi 3" coils 4" coils 6" coils
ft ft Total Pass Bank Total Pass Bank Total Pass Bank
7.5 7.000 44 22 11 32 16 8 20 10 5.0000
8.0 7.583 48 24 12 36 18 9 24 12 6.0000
8.5 8.167 52 26 13 40 20 10 28 14 7.0000
10.0 9.583 64 32 16 48 24 12 32 16 8.0000
Inside length of heater cabin Li 9.2188 ft
Net flow area of gas over tube bank As 48.9100
Mass velocity of flue gas over tube bank Gs 0.3338 lb/ft2/sec
Flue gas properties at cabin bulk temperature:
Specific heat ( Fig 9.29) Cp 0.2910 BTU/lb deg F
Thermal Conductivity ( Fig 9.30) k 0.0342 BTU/hr.ft.degF
Viscosity (Fig 9.31) μ 0.0846 lb/ft.hr

Total outside surface area of process coil(referred to bare tube) (

Table 9.1) Aoe 1.7344 ft2/ft
Total ouside surface are/unit length of tube ( Table 9.1) Ao 19.8182 ft2/ft

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Outside pipe diameter Do 0.5521 ft
Outside convection film heat transfer coefficient hc 2.7225 BTU/ft2.hr.degF
Add 10% radiation factor hc 2.9947 BTU/ft2.hr.degF
Outside heat transfer fouling resistance rof 0.0020 ft2.hr 0F/BTU
Outside film heat transfer coefficient ho 2.9769 BTU/ft2.hr.degF
FIN EFFICIENCY
Emplying plain circular fins,
Fin diameter Df 0.7188 ft
b 1.0250 inches
From Fig 9.33
Thermal conductivity of Carbon steel @ bulk temperature kp 21.4000 BTU/hr.ft.degF
m 0.6809
m*b 0.6980
tanh(m*b)/(m*b) X 0.8640
X*(0.7+0.3X) Y 0.8288
Fin Efficiency ( Eq 9.24) 0.8120
From Table 9.1 C
Fin surface area / unit length of tube Afo 18.4740 ft2/ft
Outside surface area of bare tube /unit length less the area
occupied by the fin bases Apo 1.3442 ft2/ft
Total outside surface area of Process coil (referred to bare tube) Aoe 1.7344 ft2/ft
Effective outside heat transfer coefficient hoe 28.0529 BTU/ft2.hr.degF
Overall outside film resistance Rof 0.0356 ft2.hr 0F/BTU
Mean Process temperature 188.0000 deg F
From Fig 9.33
Thermal conductivity of tube wall k 29.0000 BTU/ft.hr.degF
Tube metal wall Resistance rw 0.00084 ft2.hr 0F/BTU
Assume inside heat transfer fouling resistance (for crude oil) rif 0.0070 ft2.hr 0F/BTU
riof 0.0064 ft2.hr 0F/BTU
Riof 0.0163 ft2.hr 0F/BTU
From Eq 9.40, overall heat transfer coefficient Uo 19.2401 BTU/ft.hr.degF
From Table 9.2C, Aoe 388.5103 ft2
Heat flux 17502.7538 BTU / ft2.hr
From equation 9.41 To = Heat flux / hoe To 623.9202 deg F
From Equation 9.43 Outside tube wall temperature Two 405.0798 deg F

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From equation 9.42, Ti 285.7807 deg F

Process fluid mean bulk temperature Tavg 119.2991 deg F
Compare with actual value of Tavg ( L117). 188.0000 deg F
From Eq 9.45. LMTD' 909.7009 deg F
Compare with LMTD value. 840.9108 deg F
It is necessary to repeat the calculation using other coil configuration to match LMTD' with LMTD.
From Fig 9.28 R 0.2703
Fin tip temperature Tft 573.7084 deg F
Inside wall temperature Twi 390.3661
Inside film temperature Twif 278.2032

Estimates of acceptable flux values are as follows:

LNG Vapourization = 30000 to 40000 BTU/ft2. hr
Regeneration Gas Heating = 18000 to 22000 BTU/ft2.hr
Crude Oil Heating = 25000 to 28000 BTU/ft2.hr
Amien Reboiling = 25000 BTU/ft2.hr

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CABIN SIZING (M40.10.000.01)

Heat transferred ( duty) Qt 6.80E+00 MMBTU / hr

O.D. of the bare pipe Do 6.625 inches
Nominal pipe diameter dn 6 inches
Number of tubes per pass Np 16
Number of fuel reactors Nr 2
Heater Efficiency 0.75
Tube length of the process coil Lp 90 inches
Velocity of flue gas @ reactor exit Vr0 300 Feet / sec
Mass of flue gas/ sec / MMBTU/hr of NHR w' 0.30277346 lbs/ sec
Acceleration due to gravity g 32.2 ft / sec 2
Net Heat release( = Qt) NHR 9.06666667 MMBRT / hr
Gross heat release (= 1.47*Qt) Qg 9.97333333 MMBRT / hr
Max Stack Velocity 60 ft/sec
Number of stack 2
Volumetric flowrate of flue gas in stack 46.9335782 ft3/sec
Cross sectional area of stack required 0.7822263 ft2
Diameter of stack required 11.978781 inches
Selected outer diameter of stack ds 12.75 inches
Length of the short radius bend Lrb 9.3125 inches
Inside length of the heater Li 110.625 inches
Inside distance between tube banks, calculated 20.7355179 inches
Inside distance between tube banks, selected Wa 20.7355179 inches

Rev Date PPD CKD APPD Doc No

DESIGN SHEET Sht 01 of 04

FLUE GAS RECIRCULATION HEATER

 BS&B PROCESS SYSTEMS INC Client 0
Project 0
Project Ref 0
0
0
Distance between the outer tube in the bank and the inside 6.22065537 inches
of the heater shell, calculated

Distance between the outer tube in the bank and the inside Wb 6.22065537 inches
of the heater shell, selected

Height of centreline of the bottom tube above the heater 19.7832196 inches
floor, calculated

Height of centreline of the bottom tube above the heater Ha 19.7832196 inches
floor, calculated

Height of the intersection of hot gas discharge above the Hx max 23.7832196 inches
floor of the heater, max. allowable

Height of the intersection of hot gas discharge above the Hx 24 inches

floor of the heater, selected

Distance between fuel reactors ( from M40.005.05.04 - Fig Lfr 52 inches

5.4)

La 36.3125
Max. all. Heater length based on reactor sizing, calc Li(max) 124.625
Min. all. Heater length based on tube length, calc Li(tube) 110.625
Heater cabin length selected Li selected 110.625 Recalculate with shorter
Distance between the centreline of top tube and the heater Hb 9 inches
roof,

Height of the tube bank, centreline to centreline Hc 84 inches

((Np/2)-1)*dn

Inside height of the heater, calculated Hi (cal) 112.78322 inches

Mass of flue gas fm 12.7879475 lbs
Hi ( min) from Figure 10.3 ( M40.10.001.03) = 19.5*fm0.47 Hi min 64.5997755 inches
Hi ( max) from Figure 10.3 ( M40.10.001.03) = 28.5*fm0.47 Hi max 94.4150565 inches
Inside height of the heater, selected Hi sel 112.78322 RECALCULATE
Width of the tube bank, centreline to centreline Wd 10.392 inches
Width of the tube bank to the outer side of the bare tube Wc 17.017 inches
Inside width of the heater Wi 67.2108286 inches

Rev Date PPD CKD APPD Doc No 0

0 0 0 0 0 DESIGN SHEET Sht 02 of 04
0 0 0 0 0
FLUE GAS RECIRCULATION HEATER
 0 0 0 0 0 FLUE GAS RECIRCULATION HEATER
0 0 0 0 0
BS&B PROCESS SYSTEMS INC Client 0
Project 0
Project Ref 0
0
0
Cabin dimensions
Outside height of the heater shell Ho 125.35 inches
Height of the reactor ( fig 5.2) J 26.5 inches
Height of burner from reactor ( from burner model) H burner inches
Clearance between burner and top of skid steel H clearance 36 inches
Height of stack gas baffle above floor Hs 21.8025 inches
Height of skid Hsk inches
Overall height of heater including skid Ht 187.84572 inches
Total outside length of the heater shell Lo 123.125 inches
Total outside width of the heater shell Wo 79.7108286 inches
Tube sheet spacing
For two tubesheets l2ts 87 inches
For three tubesheets l3ts 43.5 inches
Check suitability of tubesheet spacing w.r.t. to table below:
Pipe size, dn inch l max, inches
2 108
3 128
4 144
6 162
Number of tubesheets selected
Tubesheet spacing selected lsel inches

Reference
Sketch : M40.00.002.66
Dimensional data: M40.00.002.80 to 81 :
Rev Date PPD CKD APPD Doc No 0
0 0 0 0 0 DESIGN SHEET Sht 03 of 04
0 0 0 0 0
0 0 0 0 0 FLUE GAS RECIRCULATION HEATER
0 0 0 0 0
 BS&B PROCESS SYSTEMS IN Client
Project
Project Ref

AREA CALCULATION FOR FGR HEATER

Definitions
Total outside surface area / unit length of tube Ao ft2/ft
Fin surface area / unit length of tube Afo ft2/ft
Outside surface area of bare tube/unit length less
Apo ft2/ft
the area occupied by fin bases
Total outside surface area of process coil referred
Aoe ft2
to bare tube
Calculations
Number of fins / ft nf 54
Tube outer diameter Do in 6.625
Fin height lf in 1
Fin thickness tf in 0.05
O.D. of finned tube = Do+2lf Df in 8.625
Length of bare tube excluding fin bases/ft = 1-
Lb 0.775
(nftf/12)
Area of bare tube excluding fin base =
Apo ft2/ft 1.344176
(π*Do/12)*Lb
Cross area of bare tube ft2 0.239386
Cross area of finned tube ft2 0.405738
Area of top of fin tube ft2/ft 0.009408
Fin surface area / unit length of tube Afo ft2/ft 18.47404
Total outside surface area / unit length of tube Ao ft2/ft 19.81821
Projected area of finned tube=
(Do/12)+(2nflftf/144) ap ft2/ft 0.589583
Length of the tube Lp ft 7.5
Number of tubes N 32
Unfinned length 7
Outside surface area of bare tube Aoe/ft ft2/ft 1.734421
Total outside surface area in the heater 388.5103
Adiabatic Flame Temperature Calculation

The following is the general calculation for flame temperature based on the calculation procedure in the example on the previous
sheet. The input section contains a dropdown list that refers to the table of fuel properties to the right of it. The VBA macro looks for
data in the input range so do not change data locations in the input range (surrounded by red). If formatting is necessary, copy and
paste special (formats and values) to another sheet and format the copied data. Input data in yellow shaded fields and click on the
button below to run the combustion calculation macro.

Input Section

Pick fuel components for dropdown list (highlighted in yellow)

Don't leave blank rows.
Nitrogen and Oxygen are automatically added with excess air input. Only input fuel stream components.
Elements Heat Capacity Coefficents
Mole
Fuel Fraction Net Heat
Component Formula in Fuel C H O " $ ( MW of Comb.
(m) (n) (p) (lb/lbmole) (BTU/lb.)

Methane CH4 0.75 1 4 0 3.381 0.018044 -0.0000043 16.041 21520

Ethane C2H6 0.1 2 6 0 2.247 0.038201 -1.105E-05 30.067 20432
Propane C3H8 0.05 3 8 0 2.41 0.057195 -1.753E-05 44.042 19944
n-Butane C4H10 0.02 4 10 0 3.844 0.07335 -2.266E-05 58.118 19680
n-Pentane C5H12 0.01 5 12 0 4.895 0.090133 -2.804E-05 72.144 19517
Other H2S 0.01 0 2 34 0
Carbon Dioxid CO2 0.02 1 0 2 10.57 0.0021 -206000 44.01 0
Nitrogen N2 0.04 0 0 0 6.83 0.0009 -12000 28.016 0
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
Total 1.00 this should equal 1.00 (color black not red)

# of Compounds 8

% Excess Air 30.00%

T_in= 129 o F temperature of incoming streams
T_guess= 1000.00 o F initial guess for temperature

Run Combustion
click button to run program: Calculation

Output Range

T= 3,146.02 Deg. F

Total LHV= 401,208.91 BTU/mole of fuel

Solution in: 6 iterations
Combustion SCFM/
Air: 5144.81 mole fuel
Table of Fuel Properties

Elements Heat Capacity Coefficents

Molecular Net Heat of

Component Formula C H O " $ ( Wt. Combustion Organic
(m) (n) (p) (lb/lbmole) (BTU/lb.)

Methane CH4 1 4 0 3.381 1.804E-02 -4.300E-06 16.041 21520 1

Ethane C2H6 2 6 0 2.247 3.820E-02 -1.105E-05 30.067 20432 1
Propane C3H8 3 8 0 2.410 5.720E-02 -1.753E-05 44.042 19944 1
n-Butane C4H10 4 10 0 3.844 7.335E-02 -2.266E-05 58.118 19680 1
n-Pentane C5H12 5 12 0 4.895 9.013E-02 -2.804E-05 72.144 19517 1
n-Hexane C6H14 6 14 0 6.011 1.067E-01 -3.336E-05 86.169 19403 1
Ethylene C2H4 2 4 0 2.830 2.860E-02 -8.726E-06 28.051 20295 1
Propylene C3H6 3 6 0 3.253 4.512E-02 -1.374E-05 42.077 19691 1
n-Butene C4H8 4 8 0 3.909 6.285E-02 -1.962E-05 56.102 19496 1
n-Pentene C5H10 5 10 0 5.347 7.899E-02 -2.473E-05 70.128 19363 1
Acetylene C2H2 2 2 0 7.331 1.262E-02 -3.889E-06 26.036 20776 1
Benzene C6H6 6 6 0 -0.409 7.762E-02 -2.643E-05 78.107 17480 1
Toluene C7H8 7 8 0 0.576 9.349E-02 -3.123E-05 92.132 17620 1
Ethanol C2H6O 2 6 1 6.990 3.974E-02 -1.193E-05 46.067 11929 1
Oxygen O2 0 0 2 7.160 1.000E-03 -4.00E+04 32 0 0
Water H20 0 2 1 7.300 2.460E-03 0 18.016 0 0
Carbon Dioxide CO2 1 0 2 10.570 2.100E-03 -2.06E+05 44.01 0 0
Nitrogen N2 0 0 0 6.830 9.000E-04 -1.20E+04 28.016 0 0
- - - - - - - - - -
Other H2S 0 2 34 0 0
 Sheet2

Pipe bend Centre 3 4 6

Short radius Elbow 6 8 12
Long Radius Elbow 9 12 18

Y -axis X axis
R Fin efficiency

0 1
0.044 0.96
0.112 0.92 0.8
0.172 0.88
0.72
0.232 0.84
0.292 0.8 0.64
0.356 0.76 0.56
0.416 0.72
0.472 0.68 0.48

R
0.528 0.64 0.4
0.584 0.6
0.32
0.64 0.56
0.69 0.52 0.24
0.74 0.48
0.16
0.788 0.44
0.08

0
0.4 0

Page 50
 Sheet2

R vs fin eff

0.8 f(x) = 0.111553783288183 x^-2.92471032968774

f(x) = − 1.43732142857143 x + 1.43927142857143
0.72

0.64
0.56

0.48
R

0.4
0.32

0.24

0.16

0.08

0
0.4 0.44 0.48 0.52 0.56 0.6 0.64 0.68 0.72 0.76 0.8 0.84 0.88 0.92 0.96 1
fin eff

0.56

0.632412

Page 51
 Sheet2

0.84 0.88 0.92 0.96 1

Page 52