Professional Documents
Culture Documents
Ferris ProCut S Series en
Ferris ProCut S Series en
MANUAL
ProCut S Series
3-Wheel Riding Mowers
n
io
ct
r
ep o
du
R tf
ro
o
N
This manual is available in Spanish. For a copy, contact your Ferris dealer or www.ferrismowers.com.
Este manual está disponible en Español. Para obtener una copia, póngase en contacto con su
distribuidor Ferris o www.ferrismowers.com.
n
ENGINE REFERENCE DATA
Engine Make Engine Model
A
io
B
ct Engine Type/Spec. Engine Code/Serial Number
r
ep o
du
R tf
WARNING
Engine exhaust from this product contains
chemicals known to the state of California to
cause cancer, birth defects, or other reproductive
harm.
n
Inspect Muffler and Spark Arrester .......................21
io
Lubrication ............................................................22
Battery Maintenance .............................................23
Servicing the Mower Blades .................................24
ct
Troubleshooting, Adjustments & Service ...... 26
r
1
Operator Safety
Operating Safety
Congratulations on purchasing a superior-quality piece of
lawn and garden equipment. Our products are designed and
manufactured to meet or exceed all industry standards for safety.
Do not operate this machine unless you have been trained.
Reading and understanding this operator’s manual is a way to
train yourself.
Power equipment is only as safe as the operator. If it is misused,
or not properly maintained, it can be dangerous! Remember, you
are responsible for your safety and that of those around you.
Use common sense, and think through what you are doing. If
you are not sure that the task you are about to perform can be
safely done with the equipment you have chosen, ask a
professional: contact your local authorized dealer.
n
io
The operator’s manual contains important safety
information you need to be aware of BEFORE you
operate your unit as well as DURING operation.
ct
r
Children
Tragic accidents can occur with children. Do
not allow them anywhere near the area of
operation. Children are often attracted to the
unit and mowing activity. Never assume that
children will remain where you last saw them.
If there is a risk that children may enter the
area where you are mowing, have another
responsible adult watch them.
2
Operator Safety
Slope Operation
Operation on slopes can be dangerous. Using the unit
on a slope that is too steep where you do not have
adequate wheel traction (and control) can cause sliding,
loss of steering, control, and possible rollover. You
should not operate on a slope greater than a 5.4 foot
rise over a 20 foot length (15 degrees).
Always mow up and down slopes, not across the face
(to maintain traction on the wheels) and avoid sudden
turns or rapid speed changes. Reduce speed and use
extreme caution on ALL slopes.
Also, note that the surface condition you are on can
greatly impact your ability to safely operate this machine.
Operating on wet or slippery slopes can cause sliding
and loss of steering and control. Do not operate on
slopes that are slippery, wet, or have soft soil conditions.
If you feel unsure about operating the unit on a slope,
don’t do it. It’s not worth the risk.
n
Thrown Objects
io
This unit has spinning mower blades. These blades can pick up and
ct
throw debris that could seriously injure a bystander. Be sure to clean
r
Do not operate this unit without the entire grass catcher or discharge
guard (deflector) in place.
ro
Also, do not allow anyone in the area while the unit is running! If
o
someone does enter the area, shut the unit off immediately until they
N
leave.
Moving Parts
This equipment has many moving parts that can injure
you or someone else. However, if you stay in the
operator zone (stay seated in the seat), and follow the
safety rules in this operator’s manual, the unit is safe to
operate.
The mower deck has spinning mower blades that can
amputate hands and feet. Do not allow anyone near the
unit while it is running! Keep safety devices (guards,
shields, and switches) in place and working.
To help you, the operator, use this equipment safely, it
is equipped with an operator-present safety system. Do
NOT attempt to alter or bypass the system. See your
dealer immediately if the system does not pass all the
safety interlock system tests found in this manual.
3
Operator Safety
n
Always disengage all drives, shutoff the engine, and
io
remove the key before doing any cleaning, refueling, or
servicing. ct
Gasoline and its vapors are extremely flammable. Do not
r
Enclosed Areas
Only operate this unit outdoors and away from
unventilated areas such as inside garages or
enclosed trailers. The engine emits poisonous
carbon monoxide gas and prolonged exposure in an
enclosed area can result in serious injury or death.
4
Operator Safety
Read these safety rules and follow them closely. Failure to obey these rules could result in loss
of control of unit, severe personal injury or death to you, or bystanders, or damage to property or
equipment. This mowing deck is capable of amputating hands and feet and throwing objects.
The triangle in text signifies important cautions or warnings which must be followed.
n
7. Data indicates that operators, age 60 years and and while traveling in reverse.
above, are involved in a large percentage of riding 7. Be aware of the mower discharge direction and do
io
mower-related injuries. These operators should not point it at anyone. Do not operate the mower
evaluate their ability to operate the riding mower without either the entire grass catcher or the
safely enough to protect themselves and others
ct deflector in place.
from serious injury. 8. Slow down and use caution when making turns
and when changing directions on slopes.
r
accessories and attachments are needed to engine, and remove keys before dismounting.
properly and safely perform the job. Use only Keep hands and feet away from the cutting units.
accessories and attachments approved by the
ro
safety glasses and ear protection. Long hair, Be sure all interlocks are attached, adjusted
loose clothing or jewelry may get tangled in properly and functioning properly.
moving parts. 13. Never operate with the discharge deflector raised,
3. Inspect the area where the equipment is to be removed or altered, unless using a grass catcher.
used and remove all objects such as rocks, toys 14. Do not change the engine governor setting or
and wire, which can be thrown by the machine. overspeed the engine.
4. Use extra care when handling gasoline and 15. Stop on level ground, lower implements,
other fuels. They are flammable and vapors are disengage drives, engage parking brake, shut off
explosive. engine before leaving the operator’s position for
a) Use only an approved container. any reason including emptying the grass catchers
b) Never remove fuel cap or add fuel with the or unclogging the chute.
engine running. Allow engine to cool before 16. Stop equipment and inspect blades after striking
refueling. Do not smoke. objects or abnormal vibration occurs. Make
necessary repairs before resuming operations.
c) Never refuel or drain the machine indoors. 17. Keep hands and feet away from the cutting units.
18. Look behind and down before backing up to be
5. Check that operator’s presence controls, safety sure of a clear path.
switches and shields are attached and functioning 19. Never carry passengers and keep pets and
properly. Do not operate unless they are bystanders away.
functioning properly. 20. Do not operate the unit while under the influence
of alcohol or drugs.
OPERATION 21. Slow down and use caution when making turns
1. Never run an engine in an enclosed area. and crossing roads and sidewalks. Stop blades if
not mowing.
22. Use care when loading or unloading the machine
into a trailer or truck.
5
Operator Safety
23. Use care when approaching blind corners, shrubs, Do Not
trees or other objects that may obscure vision. 1. Avoid starting, stopping, or turning on a slope.
24. To reduce fire hazard, keep unit free of grass, If tires lose traction (i.e. machine stops forward
leaves & excess oil. Do not stop or park over dry motion on a slope), disengage the blade(s) (PTO)
leaves, grass or combustible materials. and drive slow off the slope.
25. The engine in this unit is not factory equipped 2. Do not turn on slopes unless necessary, and then,
with a spark arrester. It is a violation of California turn slowly.
Public Resource Code Section 4442 to use or 3. Do not mow near drop-offs, ditches, or
operate the engine on or near any forest-covered, embankments. The operator could lose footing or
brush-covered, or grass-covered land unless the balance or mower could suddenly turn over if a
exhaust system is equipped with a spark arrester wheel is over the edge of a cliff or ditch, or if an
meeting any applicable local or state laws. Other edge caves in.
states or federal area may have similar laws. 4. Do not mow on wet grass. Reduced footing or
26. OSHA regulations may require the use of hearing traction could cause sliding.
protection when exposed to sound levels greater 5. Do not try to stabilize the unit by putting your foot
than 85 dBA for an 8 hour time period. on the ground. (ride-on units)
6. Do not mow excessively steep slopes.
7. Do not use grass catcher on steep slopes.
n
OPERATION.
3. Never allow children or others in or on towed
io
SLOPE OPERATION equipment.
4. On slopes, the weight of the towed equipment
Slopes are a major factor related to loss-of-control and may cause loss of traction and loss of control.
ct
tip-over accidents, which can result in severe injury or
death. All slopes require extra caution.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast down hill.
r
ep o
du
WARNING CHILDREN
R tf
Never operate on slopes greater than 15 Tragic accidents can occur if the operator is not alert to
degrees, which is a rise of 5.4 feet (165 cm) the presence of children. Children are often attracted
ro
vertically in 20 feet (607 cm) horizontally. to the unit and the mowing activity. Never assume that
o
Select slow ground speed before driving onto children will remain where you last saw them.
N
slope. Use extra caution when operating on 1. Keep children out of the mowing area and under
slopes with rear-mounted grass catchers. the watchful care of another responsible adult.
Mow up and down slopes, not across the face, 2. Be alert and turn unit off if children enter the area.
use caution when changing directions and DO 3. Before and during reverse operation, look behind
NOT START OR STOP ON SLOPE. and down for small children.
4. Never carry children, even with the blade(s) off.
They may fall off and be seriously injured or
Do interfere with safe unit operation. Children who
1. Mow up and down slopes, not across. have been given rides in the past may suddenly
2. Remove obstacles such as rocks, tree limbs, etc. appear in the mowing area for another ride and be
3. Watch for holes, ruts, or bumps. Uneven terrain run over or backed over by the machine.
could overturn the unit. Tall grass can hide 5. Never allow children to operate the unit.
obstacles. 6. Use extra care when approaching blind corners,
4. Use slow speed. Choose a slow speed so that shrubs, trees, or other objects that may obscure
you will not have to stop or change speed while vision.
on the slope.
5. Use extra care with grass catchers or other
attachments. These can change the stability of EMISSIONS
the unit. 1. Engine exhaust from this product contains
6. Keep all movement on the slopes slow and chemicals known, in certain quantities, to cause
gradual. Do not make sudden changes in speed cancer, birth defects, or other reproductive harm.
or direction. 2. Look for the relevant Emissions Durability Period
7. See your authorized dealer for recommendations and Air Index information on the engine emissions
of available weights to improve stability. label.
n
19. Grass catcher components are subject to wear,
complete. Do not use a nozzle lock-open device. damage, and deterioration, which could expose
9. If fuel is spilled on clothing, change clothing
io
moving parts or allow objects to be thrown.
immediately. Frequently check components and replace
10. Never over-fill the fuel tank. Replace gas cap and with manufacturer’s recommended parts, when
tighten securely. ct necessary.
11. Use extra care in handling gasoline and other 20. Check brake operation frequently. Adjust and
r
explosive.
du
21. Use only factory authorized replacement parts
12. If fuel is spilled, do not attempt to start the engine when making repairs.
R tf
but move the machine away from the area of 22. Always comply with factory specifications on all
spillage and avoid creating any source of ignition settings and adjustments.
until fuel vapors have dissipated.
ro
13. Replace all fuel tank caps and fuel container caps utilized for major service and repair requirements.
securely. 24. Never attempt to make major repairs on this unit
N
7
Operator Safety
SAFETY DECALS
Before operating your unit, read the safety decals. The
cautions and warnings are for your safety. To avoid a
personal injury or damage to the unit, understand and
follow all safety decals.
WARNING
If any safety decals become worn or damaged,
and cannot be read, order replacement decals
from your local dealer.
2 1
n
io
ct 3
r
ep o
du
R tf
ro
2
o
3
N
8 www.ferrismowers.com
www.ferrisindustries.com
Operator Safety
Safety Icons
SAFETY The alert symbol is used to identity safety
information about hazards that can result in personal
INTERLOCK SYSTEM injury. A signal word (DANGER, WARNING, or
CAUTION) is used with the alert symbol to indicate
This unit is equipped with safety interlock switches the likelihood and the potential severity of the injury.
and other safety devices. These safety systems are In addition, a hazard icon may be used to represent
present for your safety, do not attempt to bypass the type of hazard. An explanation of hazard levels
safety switches, and never tamper with safety and icons are as follows:
devices. Check their operation regularly.
Operational SAFETY Checks DANGER
Your unit is equipped with a foot-operated switch This indicates a hazard which, if not avoided, will
safety system. Check the switch operation every fall result in serious injury or death.
and spring with the following tests.
Test 1 — Engine should NOT crank if:
WARNING
This indicates a hazard which, if not avoided, could
• PTO switch is engaged, OR result in serious injury or death.
• Parking brake is not engaged, OR
• Operator presence plate is not depressed. CAUTION
Test 2 — Engine SHOULD crank if: This indicates a hazard which, if not avoided, might
n
result in minor or moderate injury.
• PTO switch is NOT engaged, AND
io
• Parking brake is engaged, AND CAUTION or NOTICE
• Operator presence plate is depressed.
ct These messages presented without the alert symbol
indicate a situation where the unit or property could
Test 3 — Engine should SHUT OFF if: be damaged.
r
9
Features and Controls
n
io
Figure 2. Control Locations
ct
r
CONTROL FUNCTIONS
ep o
du
The information below briefly describes the function of individual controls. Starting, stopping, driving, and
R tf
mowing require the combined use of several controls applied in specific sequences. To learn what combination
and sequence of controls to use for various tasks see the OPERATION section.
ro
o
This pedal controls the ground speed of the Disengage Releases the parking
rider. Depressing the pedal forward increases the brake.
FORWARD speed of the rider, and depressing the
pedal rearward increases the REVERSE speed. Engage Engages the parking
brake.
NOTE: The further the pedal is moved away from the Pull the parking brake lever back to engage the
neutral position the faster the drive wheels will turn.
parking brake. Move the lever fully forward to
disengage the parking brake.
Ignition Switch NOTE: To start the unit the parking brake must be
The ignition switch starts and stops the engine, it has engaged.
three positions: NOTE: Allowing the lever to “snap” into the OFF
position will place undue strain on the lever and brake
Off Stops the engine and shuts off the linkages.
electrical system
Run Allows the engine to run and powers
the electrical system.
Start Cranks the engine for starting.
Choke
Fuel Selection Valve
Close the choke for cold starting. Open the choke
once the engine starts. A warm engine may not The fuel shut off valve is located underneath the front
require choking. Pull up handle to close the choke, edge of the operators seat. To draw from the left side
Push the handle down to open the choke. of the fuel tank turn the handle to the LEFT. To draw
from the right side of the fuel tank turn the handle to
the RIGHT. To stop the flow of fuel turn the handle
straight back towards the seat.
Mower Deck Lift Actuator Switch
n
Pulling back on the switch will raise the deck, and
pushing forward will lower the deck. The actuator
io
must be fully extended during mowing operation. A
“ratcheting” sound will be heard at the end on the
ct
actuator’s stroke in both directions.
r
ep o
du
Hour Meter
R tf
11
Operator Safety
GENERAL OPERATING SAFETY CHECKS BEFORE STARTING
Before first time operation: • Check that crankcase is filled to full mark on
• Be sure to read all information in the Safety and dipstick. See the engine Operator’s Manual for
Operation sections before attempting to operate instructions and oil recommendations.
this tractor and mower. • Make sure all nuts, bolts, screws and pins are in
• Become familiar with all of the controls and how to place and tight.
stop the unit. • Adjust the seat position, and make certain you can
• Drive in an open area without mowing to become reach all controls from operator’s position.
accustomed to the units controls and their level of • Fill the fuel tank with fresh fuel. Refer to engine
responsiveness. manual for fuel recommendations.
WARNING
B
Never operate on slopes greater than 15°.
Select slow ground speed before driving onto
a slope.
Mow up and down slops , not across the
face of slopes, use caution when changing
directions and DO NOT START OR STOP ON
SLOPE.
n
io
A
ct
r
WARNING
ep o
du
C
Never allow passengers to ride on the unit.
R tf
12 www.ferrismowers.com
www.ferrisindustries.com
Operator Safety
WARNING
If you do not understand how a specific control
functions, or have not yet thoroughly read the
FEATURES & CONTROLS section, do so now.
Do NOT attempt to operate the tractor without
first becoming familiar with the location and
function of ALL controls.
n
4. After the engine starts, gradually open the choke
(push knob down fully). Reduce to half throttle
io
speed and allow engine to warm up.
Warm up the engine by running it for at least a minute
ct
before engaging the PTO switch or driving the rider.
r
ENGINE.
13
Operator Safety
THREE WHEEL RIDER DRIVING Driving the Mower
PRACTICE 1. Sit on the seat and adjust the seat so that you
The speed and steering controls of the Three Wheel can comfortably reach all the controls and see the
rider are responsive, and learning to gain a smooth dash panel.
and efficient control of the rider’s forward, reverse, 2. Make sure the parking brake is engaged.
and turning movements will take some practice.
3. Make sure the PTO switch is disengaged.
Spending some time becoming familiar with how the
unit accelerates, travels, and steers — before you 4. Start the engine (see STARTING THE ENGINE).
begin mowing —is absolutely essential to getting the 5. Disengage the parking brake.
most out of the three wheel rider.
6. Refer to the diagram in Figure 4. To travel forward
Locate a smooth, flat area of your lawn — one gradually depress the front of the foot control
with plenty of room to maneuver. (Clear the area
pedal. Release the pedal to stop.
of objects, people and animals before you begin.)
Operate the unit at mid-throttle during this practice NOTE: The further down the pedal is depressed in
session (ALWAYS operate at full throttle when either direction the faster the mower will travel.
mowing), and turn slowly to prevent tire slippage and
7. To travel backwards gradually depress the rear of
damage to your lawn.
the foot control pedal. Release the pedal to stop.
We suggest you begin practicing straight travel
in both the forward and reverse directions. Next 8. Stop the tractor by releasing the foot control
practice turning in both the forward and reverse pedal, setting the parking brake, and stopping
directions to understand how the tractor reacts. the engine (see STOPPING THE ENGINE &
Practice in an area large enough to make a turn MOWER).
n
safely.
You must release the parking brake prior to moving
io
the transmission foot control pedal.
ct
r
ep o
du
R tf
ro
o
N
14 www.ferrismowers.com
www.ferrisindustries.com
Operator Safety
MOWING Tall Grass Requires Incremental Cutting
Before mowing, set the cutting height as described in For extremely tall grass, set the cutting height at
the Troubleshooting, Adjustments & Service section. maximum for the first pass, and then reset it to the
desired height and mow a second or third time.
1. Engage the parking brake. Make sure the PTO
switch is disengaged and operator is seated in Don’t cover the grass surface with a heavy layer of
operator’s position with feet on foot rests. clippings. Consider using a grass collection system
and starting a compost pile.
2. Start the engine (see STARTING THE ENGINE).
3. Set the throttle control to FAST.
4. Disengage parking brake.
5. Extend the deck actuator fully so that the blades
are parallel to the ground. A “ratcheting” sound is
heard when the deck actuator is fully extended.
6. Engage the PTO by pulling up on the PTO switch.
7. Begin mowing.
8. When finished, shut off the PTO.
9. Stop the engine (see STOPPING THE ENGINE &
MOWER)
MOWING RECOMMENDATIONS
Several factors can affect how well your machine cuts
n
grass, Ferris recommends following proper mowing
io
recommendations to improve the performance and
life of your machine.
Height of Grass
ct
r
15
Operator Safety
When and How Often to Mow
The time of day and condition of the grass greatly
affect the results you’ll get when mowing. For the best
results, follow these guidelines:
1. Mow when the grass is between three and five
inches high.
2. Mow with sharp blades. Short clippings of grass
one inch or shorter decompose more quickly than
longer blades. Sharp mower blades cut grass
cleanly and efficiently, preventing frayed edges Where possible, make one or two passes around the
which harm the grass. outside of the area discharging the grass INTO the
3. Mow at time of day when the grass is cool and lawn to keep the cut grass off fences and walks.
dry. Late afternoon or early evening often provide
these ideal mowing conditions.
4. Avoid mowing after rain or even heavy dew, and
never mulch when the grass is wet (moist grass
does not mulch well, and clumps beneath the
mower deck).
Mowing Patterns
Always start mowing on a smooth, level area.
n
The size and type of area to be mowed will determine
io
the best mowing pattern to use. Obstructions such as The remainder of the mowing should be done in the
trees, fences and buildings, and conditions such as opposite direction so that the clippings are dispersed
slopes and grades must also be considered.
ct OUT onto the area of lawn previously cut.
r
appearance.
MOWING METHODS
ro
3. For a truly professional cut, mow across the lawn Proper Broadcast Mowing
o
in one direction, then recut the lawn by mowing Broadcasting, or side-discharging, disperses fine
perpendicular to the previous cut.
N
16 www.ferrismowers.com
www.ferrisindustries.com
Operator Safety
Proper Mulching PUSHING THE RIDER BY HAND
Mulching consists of a mower deck which cuts and
recuts clippings into tiny particles and which then DO NOT TOW RIDER
blows them down INTO the lawn. These tiny particles Towing the unit will cause hydraulic pump
decompose rapidly into by-products your lawn can and wheel motor damage. Do not use
another vehicle to push or pull this unit.
use. UNDER PROPER CONDITIONS, your mulching
mower will virtually eliminate noticeable clippings on 1. Disengage the PTO, engage the parking brake,
the lawn surface.
turn the ignition OFF and remove the key.
NOTE: When mulching under heavy cutting
2. To disengage the pump (free-wheel position), turn
conditions, a rumbling sound may be present and is
the hydraulic release valve (A, Figure 5) located
normal.
on the hydraulic pump COUNTER-CLOCKWISE a
MULCHING REQUIRES EXCELLENT MOWING maximum of 2 full turns.
CONDITIONS 3. Disengage the parking brake.
Mulching mowers cannot function properly if the grass
The tractor can now be pushed by hand.
is wet, or if the grass is simply to high to cut. Even
more than normal mowing, mulching requires that the 4. After moving the tractor, re-engage the pumps
grass be dry and the the appropriate amount is cut. (drive position) by turning the release valves
Do not use the mower as a mulching mower during CLOCKWISE and tighten to 80-120 in. lbs. of
the first two or three mowings in the spring. The torque.
long grass blades, quick growth, and often wetter
conditions are more suitable for broadcasting (side-
n
discharging) or grass bagging operation.
io
ENGINE SPEED & GROUND SPEED FOR
BROADCASTING
Use full engine throttle matched with a slow ground
ct
speed so that clippings will be finely cut. Ground
r
mulching operation.
N
Mulching Action
17
Operator Safety
STORAGE WARNING
Temporary Storage (30 Days Or Less) Never store the unit, with gasoline in engine
Remember, the fuel tank will still contain some or fuel tank, in a heated shelter or in enclosed,
gasoline, so never store the unit indoors or in any poorly ventilated enclosures. Gasoline fumes
other area where fuel vapor could travel to any may reach an open flame, spark or pilot light
ignition source. Fuel vapor is also toxic if inhaled, so (such as a furnace, water heater, clothes dryer,
never store the unit in any structure used for human etc.) and cause an explosion.
or animal habitation. Handle gasoline carefully. It is highly
flammable and careless use could result in
Here is a checklist of things to do when storing your
unit temporarily or in between uses: serious fire damage to your person or property.
Drain fuel into an approved container outdoors
• Keep the unit in an area away from where children away from open flame or sparks.
may come into contact with it. If there’s any
chance of unauthorized use, remove the spark
plug (s) and put in a safe place. Be sure the spark 10. Drain fuel system completely or add a gasoline
plug opening is protected from foreign objects with stabilizer to the fuel system. If you have chosen
a suitable cover. to use a fuel stabilizer and have not drained the
fuel system, follow all safety instructions and
• If the unit can’t be stored on a reasonable level
storage precautions in this manual to prevent
surface, chock the wheels.
the possibility of fire from the ignition of gasoline
• Clean all grass and dirt from the mower. fumes. Remember, gasoline fumes can travel to
distant sources of ignition and ignite, causing risk
n
Long Term Storage (Longer Than 30 of explosion and fire.
Days)
io
NOTE: Gasoline, if permitted to stand unused for
Before you store your unit for the off-season, read the extended periods (30 days or more), may develop
Maintenance and Storage instructions in the Safety
ct gummy deposits which can adversely affect the
Rules section, then perform the following steps: engine carburetor and cause engine malfunction. To
r
1. Drain crankcase oil while engine is hot and refill avoid this condition, add a gasoline stabilizer to the
ep o
du
with a grade of oil that will be required when unit fuel tank and run the engine a few minutes, or drain
all fuel from the unit before placing it in storage.
R tf
is used again.
2. Prepare the mower deck for storage as follows:
STARTING AFTER LONG TERM
ro
o
b. Clean underside of mower deck. Before starting the unit after it has been stored for a
long period of time, perform the following steps.
c. Coat all bare metal surfaces with paint or light
coat of oil to prevent rusting. 1. Remove any blocks from under the unit.
3. Clean external surfaces and engine. 2. Install the battery if it was removed.
4. Prepare engine for storage. See engine owner’s 3. Unplug the exhaust outlet and air cleaner.
manual.
4. Fill the fuel tank with fresh gasoline. See engine
5. Clean any dirt or grass from cylinder head cooling manual for recommendations.
fins, engine housing and air cleaner element.
5. See engine owner’s manual and follow all
6. Cover air cleaner and exhaust outlet tightly with instructions for preparing engine after storage.
plastic or other waterproof material to keep out
moisture, dirt and insects. 6. Check crankcase oil level and add proper oil
if necessary. If any condensation has
7. Completely grease and oil unit as outlined in the developed during storage, drain crankcase oil and
Normal Care section. refill.
8. Clean up unit and apply paint or rust preventative 7. Inflate tires to proper pressure. Check fluid levels.
to any areas where paint is chipped or damaged.
8. Start the engine and let it run slowly. DO NOT run
9. Be sure the battery is filled to the proper level at high speed immediately after starting. Be sure
with water and is fully charged. Battery life will be to run engine only outdoors or in well ventilated
increased if it is removed, put in a cool, dry place area.
and fully charged about once a month. If battery is
left in unit, disconnect the negative cable.
18 www.ferrismowers.com
www.ferrisindustries.com
Regular Maintenance
n
Every 200 Hours dusty operating conditions.
** If equipped. Replace if damaged.
io
Change Hydraulic Oil & Filter
19 19
www.ferrisindustries.com
Regular Maintenance
CHECK TIRE PRESSURES
Tire pressure should be checked periodically, and
maintained at the levels shown in the chart. Note
that these pressures may differ slightly from the “Max
Inflation” stamped on the side-wall of the tires. The
pressures shown provide proper traction, improve cut
quality, and extend tire life.
n
2. Fill the tank to the bottom of the filler neck. This clamps grip hoses firmly over filter after
installation.
io
will allow for fuel expansion.
NOTE: Do not overfill. Refer to your engine manual
ct
for specific fuel recommendations.
A
r
Do not use gasoline containing Figure 7. Fuel Tank, Oil Reservoir & Fuel Filter
METHANOL, gasohol containing more than A. Oil Reservoir
10% ethanol, gasoline additives, premium B. “FULL” Line
gasoline, or white gas because engine/fuel C. Fuel Filter
system damage could result. D. Fuel Cap
20 www.ferrismowers.com 20
www.ferrisindustries.com
Regular Maintenance
CHECK HYDRAULIC OIL LEVEL
1. Observe the oil reservoir (A, Figure 7). The oil
level should be at the “FULL” line (C).
2. Before removing the reservoir cap, make sure the
area around the reservoir cap is free of dust, dirt,
or other debris.
3. If necessary, unscrew the reservoir cap and add
either Mobil 1™, 15W-50 synthetic oil or Castrol
Syntec™ 5W-50 oil. DO NOT use conventional
oils. Fill until oil level reaches “FULL” line.
4. Reinstall oil reservoir cap.
n
hose installed on the right-hand side of the engine.
3. Place a small pan under the oil drain hose to
io
catch the oil. Using the appropriate tools, remove
the cap from the oil drain hose and drain the B
engine oil.
ct
4. After draining, replace the cap and wipe up any Figure 8. Engine Oil Drain (Kawasaki Model
r
spilled oil. Place the oil drain hose back into the Shown.)
ep o
du
storage position. A. Oil Drain Hose (Storage Position)
5. Place an absorbent shop cloth under the engine B. Oil Drain Hose (Draining Position)
R tf
21
Regular Maintenance
LUBRICATION Generally, all moving metal parts should be oiled
where contact is made with other parts. Keep oil
Lubricate the unit at the locations shown in Figure 9 and grease off belts and pulleys. Remember to wipe
as well as the following lubrication points. fittings and surfaces clean both before and after
lubrication.
Grease:
• foot pedal pivot
• steering shaft
• brake handle pivot
• L/R brake lever pivots
Use grease fittings when present. Disassemble parts Mower Deck Lubrication Points
to apply grease to moving parts when grease fittings
are not installed.
Not all greases are compatible. Ferris Red Grease
(p/n 5022285) is recommended, automotive-type
high-temperature, lithium grease may be used when
this is not available.
Oil:
• seat plate rails
• deck lift pivots
• discharge chute hinge
n
• foot pedal mechanism
io
ct
r
ep o
du
R tf
ro
o
N
22 www.ferrismowers.com
www.ferrisindustries.com
Regular Maintenance
Lubricating the Front Casters
Interval: Annually
1. Remove the 1/4-28 bolt (A, Figure 10) that is
screwed into the caster and install a 1/4-28 grease A
fitting.
2. Grease the front caster.
3. Remove the 1/4-28 grease fitting and reinstall the
1/4-28 bolt.
4. Repeat the process for the other side of the
machine.
BATTERY MAINTENANCE A
B
Cleaning the Battery and Cables
1. Disconnect the cables from the battery, negative
cable first (B, Figure 11).
n
2. Clean the battery terminals and cable ends with a
wire brush until shiny.
io
3. Reinstall the battery and reattach the battery
cables, positive cable first (A)
ct
4. Coat the cable ends and battery terminals with
r
WARNING
ro
o
23
Regular Maintenance
SERVICING THE MOWER BLADES
Removing the Mower Blade
CAUTION
Avoid injury! Mower blades are sharp.
• Always wear gloves when handling mower
blades or working near blades.
n
the engine immediately and inspect the mower
blade.
io
• Never weld or straighten bent mower blades.
ct C A
D
ep o
du
1. Remove the mower blade from the unit. See
Removing the Blade.
R tf
below conditions.
A.) Has more than .5” (12,7 mm) of the mower
N
C
A B
CAUTION
Avoid injury! Mower blades are sharp.
• Always wear gloves when handling the
mower blades.
• Always wear safety eye protection when
grinding. B
1. Sharpen the mower blades with grinder, hand file, Figure 15. Sharpening the Mower Blade
or electric blade sharpener. A. Mower Blade Bevel
B. Mower Blade Cutting Edge
2. Sharpen the mower blade by removing an equal
amount of material from each end of the mower
blade.
3. Keep the original bevel (A, Figure 15) when
grinding. DO NOT change the mower blade bevel.
4. The mower blade should have a maximum 1/64”
(0,40 mm) cutting edge (B) or less.
5. Balance the mower blades before installing.
n
A
CAUTION
io
Avoid injury! Keep mower blades balanced.
ct
• An unbalanced mower blade can create
r
position.
3. Check the balance of the mower blade. If either
end of the mower blade moves downward, B
sharpen the heavy end until the mower blade is
balanced. See Sharpening the Mower Blades for
proper sharpening instructions.
4. Repeat the process until the mower blade remains
in the horizontal position.
A
D
Reinstalling the Mower Blades
1. Reinstall each mower blade with the air lifts
pointing up towards the mower deck as shown in
Figure 17. Wedge a wooden block between the
mower blade and the mower deck housing, and
secure the mower blade with the mower blade
mounting bolt and flat washer (A & B, Figure 31) Figure 17. Tightening the Mower Blade for
and torque to 120 ft. lbs (163 Nm). Installation
A. Mower Blade Mounting Bolt
B. Flat Washer
C. Mower Blade Air Lift (Points Up For
Installation)
D. 4 X 4 Wooden Block
25
Troubleshooting, Adjustment & Service
TROUBLESHOOTING WARNING
While normal care and regular maintenance will To avoid serious injury, perform maintenance
extend the life of your equipment, prolonged or on the mower only when the engine is stopped
constant use may eventually require that service be
and the parking brake engaged.
performed to allow it to continue operating properly.
The troubleshooting guide below lists the most Always remove the ignition key, disconnect
common problems, their causes and remedies. the spark plug wire and fasten it away from
See the information on the following pages for the plug before beginning the maintenance, to
instructions on how to perform most of these minor prevent accidental starting of the engine.
adjustments and service repairs yourself. If you
prefer, all of these procedures can be performed for
you by your local authorized dealer.
n
Engine flooded. Move throttle control out of CHOKE
position.
io
Fuse blown. Replace fuse.
ct Battery terminals require cleaning. Clean the battery terminals.
Battery discharged or dead. Recharge or replace.
r
dealer.
o
Spark plug(s) faulty, fouled, or Clean and gap or replace. See engine
incorrectly gapped. manual.
Water in fuel. Drain fuel & refill with fresh fuel.
Gas is old or stale. Drain fuel & refill with fresh fuel.
Engine starts hard or runs poorly. Fuel mixture too rich. Clean air filter. Check choke adjustment
(throttle control).
Spark plug(s) faulty, fouled, or Clean and gap or replace. (See engine
incorrectly gapped. manual.)
Engine knocks. Low oil level. Check / add oil as required.
Using wrong grade oil. See engine manual.
Excessive oil consumption. Engine running too hot. Clean engine fins, blower screen and
air cleaner.
Using wrong weight oil. See engine manual.
Too much oil in crankcase. Drain excess oil.
Engine exhaust is black. Dirty air filter. Replace air filter. See engine manual.
Engine choke control is in closed posi- Open choke control.
tion.
26 www.ferrismowers.com
www.ferrisindustries.com
Troubleshooting, Adjustment & Service
Rider Troubleshooting Continued.
PROBLEM CAUSE REMEDY
Engine runs, but mower will not Hydraulic release valves in “open” Position hydraulic release valves in
drive. position. “drive” position.
Belt is broken. See Drive Belt Replacement.
Drive belt slips. See problem and cause below.
Brake is not fully released. See service dealer.
Transmission drive belt slips. Pulleys or belt greasy or oily. Clean as required.
Clutch is out of adjustment. See service dealer.
Belt stretched or worn. Replace belt.
Brake will not hold. Brake is incorrectly adjusted. See Brake Adjustment.
Brake mechanism is worn. Have transaxle repaired.
Mower steers hard or handles poorly. Steering linkage is loose. Check and tighten any loose
connections.
Improper tire inflation. See Regular Maintenance section.
n
Engine stalls easily with mower Engine speed too slow. Set to full throttle.
io
engaged. Ground speed too fast. Decrease ground speed.
ct Cutting height set too low. Cut tall grass at maximum cutting height
during first pass.
r
Discharge chute jamming with cut grass Cut grass with discharge pointing to-
ep o
du
ward previously cut area.
Excessive mower vibration. Blade mounting screws are loose. Tighten to 120 ft.lbs. (163 Nm)
R tf
bent.
o
Mower blades are out of balance. Remove, sharpen and balance blades.
See Maintenance section.
N
27
Troubleshooting, Adjustment & Service
TROUBLESHOOTING COMMON CUTTING PROBLEMS
PROBLEM CAUSE REMEDY
Streaking
1. Sharpen your blades.
1. Blades are not sharp.
2. Replace your blades.
2. Blades are worn down too far.
3. Always mow at FULL throttle.
3. Engine speed is too slow.
4. Slow down.
4. Ground speed is too fast.
5. Clean out the mower.
5. Deck is plugged with grass.
6. Overlap you cutting rows.
6. Not overlapping cutting rows enough.
7. When turning your effective cutting width
7. Not overlapping enough when turning. decreases—overlap more when turning.
Scalping
1. Lawn is uneven or bumpy. 1. Roll or level the lawn.
2. Mower deck cutting height is set too 2. Raise the cutting height.
low.
3. Ground speed is too fast. 3. Slow down.
4. Deck is not levelled correctly. 4. Correctly level the deck.
5. Tire pressure is low or uneven. 5. Check and inflate the tires.
n
io
Stepped Cutting.
ct
r
Uneven Cutting
1. Deck is not leveled correctly. 1. Level the deck correctly.
2. Blades are dull or worn. 2. Sharpen or replace the blades.
3. Blades are damaged. 3. Replace the blades.
4. Deck is clogged with grass clippings. 4. Clean out the deck.
5. Deck shell is damaged. 5. Repair or replace the deck.
6. Mower spindle is bent or loose. 6. Repair or replace the spindle.
7. Blades are installed incorrectly. 7. Reinstall the blades correctly.
8. Tires are not properly inflated. 8. Check and inflate the tires.
Stingers
28 www.ferrismowers.com
www.ferrisindustries.com
Troubleshooting, Adjustment & Service
MOWING HEIGHT ADJUSTMENT
See Figure 18. The mowing height adjustment can
be changed by turning the cutting height adjustment
handle. A
To Raise the Mower Deck:
Turn the cutting height adjustment handle (A, Figure
18) CLOCKWISE.
To Lower the Mower Deck:
Turn the cutting height adjustment handle COUNTER-
CLOCKWISE.
n
To Adjust the Seat Up and Down:
io
1. Pull the seat adjustment lever (A, Figure 19)
forward and move the seat to the furthest forward D
ct C
position to provide extra clearance between the
seat and the gas tank.
r
ep o
du
2. Loosen but do not remove the front seat mounting
hardware (B).
R tf
B
3. Remove the rear seat mounting hardware (C).
ro
height is achieved.
Figure 19. Seat Height Adjustment
N
5. Reinstall the rear mounting hardware and then A. Seat Adjustment Lever
tighten both the front and rear mounting hardware. B. Front Mounting Hardware
6. Pull the seat adjustment lever forward and adjust C. Rear Mouning Hardware
the seat to the desired front and back position. D. Seat Mount
29
Troubleshooting, Adjustment & Service
MOWER BELT REPLACEMENT A
WARNING D
n
3. Using a 3/4” combination wrench, place the box B
end on the 1/2” nut located on the end of the idler
io
D
arm (A, Figure 20). Carefully rotate the breaker C
bar CLOCKWISE, which will relieve the tension on
ct
the belt exerted from the idler arm.
r
A
stop.
C
ro
grooves.
Figure 21. Mower PTO Belt Routing
7. Install the drive belt on the PTO pulley, the spindle
A. Spindle Pulley
pulleys, and all idler pulleys except the stationary
B. PTO Drive Belt
pulley. Carefully rotate the 3/4” combination C. Stationary Idler Pulley
wrench CLOCKWISE and install the belt on D. Spring-loaded Idler Pulley
the stationary idler pulley. Carefully release the
tension on the 3/4” combination wrench. The belt
should be routed exactly as shown in Figure 21.
E
8. Reinstall the mower deck guard.
9. Run the mower under no-load condition for about
5 minutes to break-in the new belt.
A
Check the Mower Belt Idler Tensioner Spring
Length (S/N: 2015249869 & Above) B
30 www.ferrismowers.com
www.ferrisindustries.com
Troubleshooting, Adjustment & Service
3. Measure the coil length of the mower belt tension
spring (A, Figure 22). The measurement should
equal 6-1/4” (15,9). If the measurement doesn’t
equal 6-1/4” (15,9), adjust the mower belt idler
tensioner spring length.
n
D
parking brake, turn off the engine, and remove the
I FRONT
io
ignition key.
2. Remove the mower deck drive belt. See MOWER E
BELT REPLACEMENT section.
ct G
r
5. Push the idler arm forward and remove the belt Figure 23. Pump Drive Belt (S/N: 2015675570 &
ro
31
Troubleshooting, Adjustment & Service
PUMP DRIVE BELT REPLACEMENT A
I C
S/N: 2015675571 & ABOVE J
n
injury. B. Clutch Anchor Pad
Use extreme caution when removing this spring. C. PTO Clutch and Crankshaft Pulley
io
D. Jam Nut
5. Loosen the jam nut (D) on the spring anchor eye E. Spring Anchor Eyebolt
bolt (E).
ct F. Adjustment Nut
G. Belt
r
32 www.ferrismowers.com
www.ferrisindustries.com
Troubleshooting, Adjustment & Service
DECK LIFT ROD TIMING B
ADJUSTMENT A
C
1. Park machine on a flat, level surface. Disengage
the PTO, stop the engine, and engage the parking
brake. Make sure that all of the tires are properly
inflated.
2. Place a level (A, Figure 25) on top of the cutting
height indicator (E) and adjust the cutting
D
height indicator up or down with the deck height
adjustment handle (B) until the cutting height E
indicator is level.
3. Loosen, but do not remove the height indication
plate hardware (C) that secures the height
indicator plate (D). Manuever the height indicator Figure 25. Deck Height Position
plate up or down until the cutting height indicator A. Level
points to the 3.25” (8,26 cm) mark. Tighten the B. Deck Height Adjustment Handle
height indication plate hardware. C. Height Indication Plate Hardware
D. Height Indication Plate
4. Refer to Figure 26. To check the deck lift rod E. Cutting Height Indicator
timing, measure and record the distance between
the lift pivots and the rod pivots. Repeat for the
other side of unit. Measure
n
5. If the measurements for the rods and pivots are First
io
equal, no further adjustment is required. If the
measurements are NOT equal (greater than 1/8”
ct
(3,17 mm) difference), adjustment is required,
continue with Step 6.
r
ep o
du
6. Block up the mower deck until all hanger chains
are slack.
R tf
pin (E), and the clevis pin (D) that are connected
to the front deck lift pivot (A). Turn the clevis to Figure 26. Measure and Adjust Lift Rod Timing
adjust the length of the rod. Reinstall the clevis
pin and the hair pin. Tighten the 1/2-20 jam nut.
Measure and record the distance between the lift
pivots and the rod pivots. Repeat the process until
the measurements are equal.
A B
D
E
33
Troubleshooting, Adjustment & Service
DECK LEVELING ADJUSTMENT
NOTE: Before adjusting the deck level, the deck
lift rod timing must be checked and if necessary,
adjusted.
1. Park machine on a flat, level surface. Disengage
the PTO, stop the engine, engage the parking
brake, and remove the key from the ignition. Make
sure that all of the tires are properly inflated.
2. Crank the deck height adjustment handle so the
cutting height indicator points to the 3.25” (8,26
cm). See Figure 28.
WARNING
Mower blades are sharp. For your personal Figure 28. Deck Height Position
safety, do not handle mower blades with bare A. Cutting Height Indicator
hands. Careless or improper handling of
blades may result in serious injury or death.
n
4. Measure from the front tip of the blade on the
cutting edge to the ground. Record this distance.
io
5. Measure from the back tip of the blade on the A A
cutting edge to the ground. Record this distance.
ct
6. Repeat steps # 3 - 5 for the right hand blade.
r
ep o
du
7. Place blocking under each corner of the mower Figure 29. Setting the Blade Height
deck until the front of the blade to the ground
R tf
34 www.ferrismowers.com
www.ferrisindustries.com
Troubleshooting, Adjustment & Service
TRANSMISSION FOOT CONTROL
PEDAL NEUTRAL ADJUSTMENT
If the tractor “creeps” (gradually moves forward or 4. Refer to 31. Make sure that the top plastic
backwards) while the transmission foot control pedal bushing (E) is seated tightly against the top of the
is in the neutral position, then it may be necessary neutral return bracket (G). Make sure that the
to adjust transmission foot control pedal neutral bottom plastic bushing (E) is seated tightly against
adjustment. the bottom of the neutral return bracket. Tighten
1. Park the machine on a flat, level surface. the set collars (A).
Disengage the PTO, stop the engine, and engage NOTE: This adjustment should not be performed
the parking brake. while the machine is running. It may take several
2. Loosen the set collars (A, Figure 31) that are attempts to achieve neutral, depending up how much
located on the top and bottom of the neutral return the machine creeps.
spring (F.)
3. Loosen the neutral lock plate hardware (B.) If the
machine creeps forward, slide the neutral lock
plate (C) and the pump control arm (D) slightly to
the right. If the machine creeps backwards, slide
the neutral lock plate and the pump control arm
slightly to the left. Retighten the hardware that
secures the neutral lock plate.
n
io
A
ct
r
ep o
du
E
R tf
D G
F
ro
o
N
B A
C A
35
Troubleshooting, Adjustment & Service
PARKING BRAKE ADJUSTMENT
1. Park the machine on a flat, level surface.
Disengage the PTO, stop the engine, and engage
the parking brake.
2. Chock the drive tires and then release the parking
brake handle A
n
io
ct
r
ep o
du
R tf
ro
o
N
36 www.ferrismowers.com
www.ferrisindustries.com
Troubleshooting, Adjustment & Service
REAR SUSPENSION ADJUSTMENT POSITION #1 POSITION #2
The shock assembly can be adjusted in two ways to (FACTORY SET)
allow the operator to customize the ride according to
operator’s weight and/or operating conditions. You
have the option of adjusting the spring pre-load and/
or the upper mounting position.
Items to consider before adjusting the suspension.
• Less spring pre-load should be used with light
weight operators, which will provide a softer, more
cushioned ride.
• More spring pre-load or upper mounting position
#2 should be used with heavy weight operators.
To adjust the spring pre-load:
1. Park machine on a flat, level surface. Disengage
the PTO, stop the engine and engage the parking
brake.
2. See Figure 33. Using the supplied spanner Figure 33. Rear Suspension Adjustments
wrench (p/n 5022853), insert the tip of the wrench
into the notch in the pre-load adjuster. While
holding the wrench in place with one hand, turn
WARNING
n
COUNTER-CLOCKWISE to increase the pre-load, Use two hands when adjusting the shock
turn CLOCKWISE to decrease the pre-load. springs. This will prevent the wrench from
io
slipping while pressure is being applied.
NOTE: Spanner wrench is located in the publication
packet with this manual. ct
r
brake.
ro
deck.
3. While standing to the side of the machine use
N
37
Troubleshooting, Adjustment & Service
BATTERY SERVICE exceeds 125° F (51.6° C), or if violent gassing or
spewing of electrolyte occurs, the charging rate
must be reduced or temporarily halted to prevent
WARNING battery damage.
Keep open flames and sparks away from the
6. Charge the battery until fully charged (until the
battery; the gasses coming from it are highly
specific gravity of the electrolyte is 1.250 or higher
explosive. Ventilate the battery well during
and the electrolyte temperature is at least 60° F).
charging.
The best method of making certain a battery is
fully charged, but not over charged, is to measure
Checking Battery Voltage the specific gravity of a cell once per hour. The
A voltmeter can be used to determine condition of battery is fully charged when the cells are gassing
battery. When engine is off, the voltmeter shows freely at low charging rate and less than 0.003
battery voltage, which should be 12 volts. When change in specific gravity occurs over a three hour
engine is running, the voltmeter shows voltage of period.
charging circuit which normally is 13 to 14 volts.
Jump Starting With Auxiliary (Booster)
A dead battery or one too weak to start the engine Battery
may not mean the battery needs to be replaced.
For example, it may mean that the alternator is not Jump starting is not recommended. However, if it
charging the battery properly. If there is any doubt must be done, follow these directions. Both booster
about the cause of the problem, see your dealer. and dis-charged batteries should be treated carefully
If you need to replace the battery, follow the steps when using jumper cables. Follow the steps below
under Cleaning the Battery & Cables in the Regular EXACTLY, being careful not to cause sparks. Refer to
n
Maintenance Section. Figure 34.
io
1. Both batteries must be of the same voltage.
Charging a Completely Discharged 2. Position the vehicle with the booster battery
Battery ct adjacent to the vehicle with the discharged battery
so that booster cables can be connected easily
r
Never use a quick battery charger to start 3. Wear safety glasses and shield eyes and face
engine. from batteries at all times. Be sure vent caps are
ro
o
Always disconnect negative (-) battery cable tight. Place damp cloth over vent caps on both
before charging battery. batteries.
N
1. Be aware of all the safety precautions you should 4. Connect positive (+) cable to positive post of
observe during the charging operation. If you are discharged battery (wired to starter or solenoid).
unfamiliar with the use of a battery charger and 5. Connect the other end of same cable to same post
hydrometer, have the battery serviced by your marked positive (+) on booster battery.
dealer. 6. Connect the second cable negative (-) to other
2. Add distilled water sufficient to cover the plate (fill post of booster battery.
to the proper level near the end of the charge). 7. Make final connection on engine block of stalled
If the battery is extremely cold, allow it to warm vehicle away from battery. Do not lean over
before adding water because the water level will batteries.
rise as it warms. Also, an extremely cold battery
will not accept a normal charge until it becomes 8. Start the engine of the vehicle with the booster
warm. battery. Wait a few minutes, then attempt to start
the engine of the vehicle with the discharged
3. Always unplug or turn the charger off before battery.
attaching or removing the clamp connections.
9. If the vehicle does not start after cranking for ten
4. Carefully attach the clamps to the battery in proper (10) seconds, STOP PROCEDURE. More than
polarity (usually red to [+] positive and black to [-] ten (10) seconds seldom starts the engine unless
negative). some mechanical adjustment is made. Allow
5. While charging, periodically measure the a sixty (60) second cool down period between
temperature of the electrolyte. If the temperature starting attempts. Failure to follow these guidelines
38 www.ferrismowers.com
www.ferrisindustries.com
Troubleshooting, Adjustment & Service
can burn out starter motor.
10. After starting, allow the engine to return to idle WARNING
speed. Remove the cable connection at the engine Any procedure other than the preceding could
or frame. Then remove the other end of the same result in:
cable from the booster battery. (1) personal injury caused by electrolyte
11. Remove the other cable by disconnecting at the squirting out the battery vents,
discharged battery first and then disconnect the (2) personal injury or property damage due
opposite end from the booster battery. to battery explosion,
12. Discard the damp cloths that were placed over the (3) damage to the charging system of the
battery vent caps. booster vehicle or of the immobilized
vehicle.
Do not attempt to jump start a vehicle having a
A
A frozen battery because the battery may rupture
or explode. If a frozen battery is suspected,
D examine all fill vents on the battery. If ice
can be seen or if the electrolyte fluid cannot
be seen, do not attempt to start with jumper
B E cables as long as the battery remains frozen.
D
C WARNING
n
F
For your personal safety, use extreme care
io
Figure 34. Jump Starting when jump starting. Never expose battery to
ct open flame or electric spark – battery action
This hook-up is for negative grounded vehicles. generates hydrogen gas which is flammable
and explosive. Do not allow battery acid to
r
E Discharged Vehicle Battery reconnect it LAST. If not done in this order, the
F Engine Block positive terminal can be shorted to the frame
by a tool.
Make sure vehicles do not touch.
To avoid engine damage, do not disconnect
battery while engine is running. Be sure
terminal connections are tight before starting.
39
Specifications
SPECIFICATIONS SAE J1995. Torque values are derived at 2600 RPM for those
Specifications are correct at time of printing and are subject to engines with “rpm” called out on the label and 3060 RPM for all
change without notice. others; horsepower values are derived at 3600 RPM. The gross
power curves can be viewed at www.BRIGGSandSTRATTON.
ENGINE: COM. Net power values are taken with exhaust and air cleaner
installed whereas gross power values are collected without these
For complete engine specifications see the engine manufacturer’s
attachments. Actual gross engine power will be higher than net
operator’s manual included with your unit.
engine power and is affected by, among other things, ambient
operating conditions and engine-to-engine variability. Given the
25 Gross HP† Kawasaki wide array of products on which engines are placed, the gasoline
Make Kawasaki engine may not develop the rated gross power when used in
Model FH721V a given piece of power equipment. This difference is due to a
Electrical System 12 Volt, 15 amp. Alternator, variety of factors including, but not limited to, the variety of engine
Battery: 340 CCA components (air cleaner, exhaust, charging, cooling, carburetor, fuel
pump, etc.), application limitations, ambient operating conditions
26 Gross HP† Kawasaki (temperature, humidity, altitude), and engine-to-engine variability.
Make Kawasaki Due to manufacturing and capacity limitations, Briggs & Stratton
Model FS730V may substitute an engine of higher rated power for this engine.
Electrical System 12 Volt, 15 amp. Alternator,
Battery: 340 CCA ¹Power Ratings: Actual sustained equipment horsepower will likely
be lower due to operating limitations and environmental factors.
26 Gross HP* Briggs & Stratton Professional
Series CHASSIS
Make Briggs & Stratton Fuel Tank Capacity: 6 gallons (27 L)
Model Drive Wheels Tire Size: 20 x 10.00 - 10
S/N: 2013130926 & Below: 44P7770120G1 Inflation Pressure: 15 psi (1,03 bar)
S/N: 2013130927 & Above: 44P7770136G1 Steering Wheel Tire Size: 18 x 7.50 - 8
Electrical System 12 Volt, 16 amp. Alternator, Inflation Pressure: 25 psi (1,76 bar)
n
Battery: 340 CCA Caster Wheel Tire Size: 11 x 4.00 - 5
S/N: 2013131012 & Below: Inflation Pressure: 40 psi (2,76 bar)
io
27 Gross HP* Briggs & Stratton Professional S/N: 2013131013 & Above: Inflation Pressure: 25 psi (1,76 bar)
Series
Make Briggs & Stratton
HYDRAULIC PUMP
Model 44Q7770145G1
ct
r
27 Gross HP* Briggs & Stratton Commercial Turf Type Pump and Wheel Motor
Make Briggs & Stratton Hydraulic Fluid 5W-50 Synthetic
Model 49T877-0010-G1 Speeds Forward: 0-8 MPH (0-12.87 km/h)
Electrical System 12 volt, 16 amp. Alternator; @ 3400 rpm Reverse: 0-4 MPH (0-6.44 km/h)
Battery: 340 cca
†Power Ratings: All power levels are stated gross horsepower per
SAE J2723 as rated by Kawasaki and tested per the SAE J1995
test standard. The gross power curves and more information can be
viewed at www.kawasaki-criticalpower.com.
40 www.ferrismowers.com
www.ferrisindustries.com
BRIGGS & STRATTON PRODUCTS WARRANTY POLICY September 2012
LIMITED WARRANTY
Briggs & Stratton warrants that, during the warranty period specified below, it will repair or replace, free of charge, any part that is defective in material or workmanship
or both. Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for and
is subject to the time periods and conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at WWW.
FERRISINDUSTRIES.COM. The purchaser must contact the Authorized Service Dealer, and then make the product available to the Authorized Service Dealer for
inspection and testing.
There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to one
year from purchase, or to the extent permitted by law. All other implied warranties are excluded. Liability for incidental or consequential damages are
excluded to the extent exclusion is permitted by law. Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or
countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives
you specific legal rights and you may also have other rights which vary from state to state or country to country.**
WARRANTY PERIOD
n
+Engine* See Engine Operator’s Manual See Engine Operator’s Manual
io
* Emissions-related components are covered by the Emissions Warranty Statement.
** In Australia - Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major
ct
failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be
r
of acceptable quality and the failure does not amount to a major failure. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at
ep o
du
FERRISINDUSTRIES.COM/AU, or by calling 1300 274 447, or by emailing or writing to salesenquires@briggsandstratton.com.au, Briggs & Stratton Australia Pty Ltd, 1
Moorebank Avenue, NSW, Australia, 2170.
R tf
The warranty period begins on the date of purchase by the first retail end user, and continues for the period of time or hours stated in the table above.
ro
No warranty registration is necessary to obtain warranty on Briggs & Stratton products. Save your proof of purchase receipt. If you do not provide proof of
o
the initial purchase date at the time warranty service is requested, the manufacturing date of the product will be used to determine the warranty period.
N
We welcome warranty repair and apologize to you for being inconvenienced. Warranty service is available only through FERRIS Authorized Service Dealers. Most warranty
repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. This warranty only covers defects in materials or workmanship. It does
not cover damage caused by improper use or abuse, improper maintenance or repair, normal wear and tear, or stale or unapproved fuel.
Improper Use and Abuse - The proper, intended use of this product is described in the Operator’s Manual. Using the product in a way not described in the Operator’s
Manual or using the product after it has been damaged will void your warranty. Warranty is not allowed if the serial number on the product has been removed or the product
has been altered or modified in any way, or if the product has evidence of abuse such as impact damage, or water/chemical corrosion damage.
Improper Maintenance or Repair - This product must be maintained according to the procedures and schedules provided in the Operator’s Manual, and serviced or
repaired using genuine Briggs & Stratton parts or equivalent. Damage caused by lack of maintenance or use of non-original parts is not covered by warranty.
Normal Wear - Like all mechanical devices, your unit is subject to wear even when properly maintained. This warranty does not cover repairs when normal use has
exhausted the life of a part or the equipment. Except as noted in the warranty period, maintenance and wear items such as filters, belts, cutting blades, and brake pads
(except engine brake pads) are not covered by warranty due to wear characteristics alone, unless the cause is due to defects in material or workmanship.
Stale Fuel - In order to function correctly, this product requires fresh fuel that conforms to the criteria specified in the Operator’s Manual. Damage caused by stale fuel
(carburetor leaks, clogged fuel tubes, sticking valves, etc) is not covered by warranty.
Other Exclusions - This warranty excludes damage due to accident, abuse, modifications, alterations, improper servicing, freezing or chemical deterioration. Attachments
or accessories that were not originally packaged with the product are also excluded. There is no warranty coverage on equipment used for primary power in place of utility
power or on equipment used in life support applications. This warranty also excludes failures due to acts of God and other force majeure events beyond the manufacturer’s
control.
5410603A(Rev-)
OPERATOR’S
MANUAL
ProCut S Series
3-Wheel Riding Mowers
n
io
ct
r
ep o
du
R tf
ro
o
N