Maintenance / Lubrication Schedule for #21C Process Coner

Frequency Cleaning / Inspection Points Lubricating Points Type of Lubricant

1. General cleaning by compressor air ( Spindles & doffer )
2.Bobbin conveyor brush cleaning
3.Package conveyor brush cleaning
4.Bobbin conveyor elevator spring
Daily 5.Auto doffer rail brush
6.Check Air pressure
7.Remove yarn waste in Brg centres
8. Control box & blower box filter mesh cleaning
9.Check dust collector duct window for fluff
1. Clean balcon shaft area by compressor air
2.Clean yarn feeker sensor by soft cloth.
Weekly 3. Check wax opener working & clean wax suction pipe

4.Drain air filter.Check air pressure P1,P2,P3 & P4

5. Clean the splicer untwisting nozzle by standard brush.
1. Blower motor suction port / fan area cleaning 1. Auto doffer clamp cutter oiling 1.Spindle Oil (ISO VG10)

2. Clean all cooling fans of Blower Invertor by low pressure air 2.Bal con slide bush 2.Silicon Oil

3. Balcon sensor cleaning by soft cloth

4. OHTC filter cleaning by soap water
Once / Month 5. Splice appearance & strength checking
6. Check yarn clearer working by inserting double yarn.
7. Drain all air line to remove any water storage
8. Clean dust collector filter.
9. Check balcon centre & correct in all spindles
1. blower Impeller shaft greasing ( Remove both
1. Splicer unit - Remove outside and clean by air bearing block cover and take out old grease and fill Alvania 3 / Mobilux 3 / Servogem 3
new grease).

2. R-Side Bearing centre -sliding part:Silicon oiling .

Silicon oil ( having a viscosity index of
2. Auto doffer drive belt cleaning ( Reduce it to once/ 2 months if high Temp in dept
1000 Centi Stokes )
or high winding speed)

Once/3 months 3. Waxing unit- Remove outside and clean by air 3. Bobbin conveyor shaft bearing grease EP2 / AP2 / Aluvania EP-R2

4. Tension box-Remove outside and clean by air. 4. Splicer cutter joints ( No lubrication to cutter ) Spindle Oil ( ISO VG10 )

5. Clean the PCB areas inside the control box and Printer with low pressure air ( w/o water).

6.Auto doffer drive belt cleaning.

 Frequency Cleaning / Inspection Lubrication Lubrication type

1. Clean inside the winding unit ( Remove side cover, Side bottom cover & Drum BLD PCB 1.Molybdenum disulfide rabid dry spray,
1.Winding unit inside,all cams and cam levers
cover) Molybdenum disulfide grease.

2. RHS Brg centre greasing

Wdg Speed upto 1400 mpm - once/ year
2. Blow Cleaner shifter assembly cleaning & checking Wdg Speed over 1400 mpm - once/6 months 2.Must use only Kluber BE31-222 grease.
Apply only 0.5cc / spindle by syringe/Special grease
pump.

3. Air cylinder rubber packing greasing ( Tensor air

Once/6 months 3. Clean suction mouth comb cylinder, Mag.cutter, Kink cylinder, Auto Doffer 3.Only use Kluber Polylub GA 352 P grease
swing cylinder & Auto doffer chucker cylinder )

4. Clean all photo sensors in Auto doffer by cloth 4. Splicer yarn guide lever ( S2 lever ) 4.Molybdenum disulfide paste

5. Check & adjust Blower motor belt tension 5. Auto doffer travel chain 5.Chain Spray
6. Clean the AD cable duct by compressor air 6. Auto doffer spring hook positions 6.Molybdenum disulfide paste
7. Clean the cooling fan of control box and Inverter chamber. 7. Bobbin conveyor chain sprocket assy 7.Chain Spray

8.Gate tensor - Disassemble and clean bearings 8.Cam lever joints & all spring hooks 8.Molybdenum disulfide paste

1. Magazine base - Disassemble & clean. 1. Magazine base ratch Molybdenum disulfide paste
2. Splicer- Check cam follower bearings & change if necessary 2. All cams and cam levers Molybdenum disulfide rapid dry spray
3.For all rubber packings - Use only Kluber
3. Greasing of all packings of Cradle damper air
3. Control box-Check for abnormal heat Polylub GA 352 P grease. For steel balls -
Once / year cylinder and Lifter & greasing the balls of lifter.
Use any # 2 grease.
4.Auto Doffer-Check cam follower bearings and change if necessary
5. Blow Cleaner-Check the condition of belt and re-join if it is found Slack.
6. Blower box- Check belt condition and change if necessary
1. Check splicer lever DU bushes & replace if necessary.
2. Check the condition of cradle lifter shaft and change if necessary.
Once/3 years
3. Check the condition of Urethane washer / O-ring of cradle assy and change if
necessary.

Maintenance schedule for CBF ( Link Coner / Bobbin Tray )

Frequency Cleaning / Inspection Points Lubricating Points Type of Lubricant

1.Belt brush (tray conveyor)-Remove yarn waste & fly waste

2.Rotary cutter-Remove yarn waste & fly waste

3.Parts feeder exit cutter-Check for cutting performance

Daily
4.Tray stopper bearings-Check for bearing smooth rotation

5.Round belt-Remove yarn waste

 6.Bobbin ejector pullys - Remove yarn waste

1. Working of all sensors in CBF area. 1.Searcher spline shaft and support shaft 1.Spindle Oil ( ISO VG10 )

2. Check the presence of wax in CBF round Belt area. 2.Cop robo yarn end finding sliding shaft 1.Spindle Oil ( ISO VG10 )
Once/Months
3. Check the working of Stripper

4. Check the YEF sensor sensitivity and clean the glass tube surface with cloth.

1.Check the cutter performance of cop robo shutter cutter Greasing of following air cylinder packing. Kluber Polylub GA 352P

1.Stipper centering air cylinder

Once /3 Month
2.By pass cylinder after stripper

3.By pass cylinder behind winding unit at O.E

1.Check the oil level of Hoist Pump and replenish if
Once/6 months Use oil with VG 32
necessary

Inspection of Electrical Parts:

1. Air clean all wiring cables

Once/3 Months 2. Check all parts and wiring for discoloration and corrosion.
3. Check that all bolts, screws, and connectors are fastened securely.

Control Box

1.Check all parts and wiring for discoloration and corrosion.

2. Check that all bolts, screws, and connectors are fastened securely.

Yearly 3. Check all control panel parts (eg. contact surfaces of all relays & burnt out display bulbs.
4. Check all voltages

5. Check all parts for abnormal heat generation.

6. Measure the insulation resistance / Earth Leakage in control box.

7. Check all voltages of power supply units and Output of Converter units( 280 V DC).