ENNORE TERMINAL

PONTOON DESIGN
Design Code: API 650
Product Stored:HSD
Size of the Tank:
Diameter (D) ,m 33
Height (H) ,m 20
Sp.Gt.of Product 0.87
Type of Roof: Pontoon type, Multiple compartment floating roof

Inner Rim Thk.(tir) ,m 0.016

Outer Rim Thk.(tor) ,m 0.008
Compartment Plate Thk. ,m 0.006
Center Ring Thk. (tcr) ,m 0.01
Deck Plate Thk.(tdp) ,m 0.006
No. of Compartments ( C ) 40
Pontoon bottom plate thk.(tpbp) ,m 0.006
Pontoon top plate thk.(tptp) ,m 0.006
Foam dam thk.(tfdt) ,m 0.006

Outer Dia of Pontoon: Dia of tank - Foam seal gap (Rim gap)
d1(m) = 33 - 0.4 (400mm) 32.6
Outer Radius of Pontoon (r1)
r1(m) = (d1/2) 16.3

Inner Dia of Pontoon: Dia of tank - Foam seal gap (Rim gap) - Width of pontoon plate
Width of Pontoon Bottom Plate (bpbp) ,m 2.25
d2(m) = 33 - 0.4 (400 mm) - (2.5 x 2) 28.1
Inner Radius of Pontoon (r2)
r2(m) = (d2/2) 14.05

Diameter of Deck Plate: Inner dia of pontoon - Deck stiffening ring

d3(m) = 27.6 - 0.08 (0.04 x 2) 28.02
Radius of Deck Plate (r3)
r3 (m)= (d3/2) 14.01

Weight of the Tank Roof

Pontoon Side

Wt of Pontoon Top Plate

WPTP (T)=( П x (r12-r22)) x plt thk x 7.85

10.104

Wt of Pontoon Bottom Plate

WPBP(T)=( П x (r12-r22)) x plt thk x 7.85

10.104

Wt of Inner Rim Plate

Height of Inner Rim Plate (h1) ,m 0.66

WIRP(T)=П x(d2)xh1x plt thk x 7.85

7.31795555559662

Wt of Outer Rim Plate

Height of outer rim plate (h2) ,m 0.8

WORP(T)=П x(d1-(torx2))xh2xplt thk x 7.85

5.143

Foam Dam Plate

WFDP (T)= pi()*(D-1.6-tfdt)*0.6*tfdt*7.85 2.78667084655937

 ENNORE TERMINAL
PONTOON DESIGN
Pontoon legs in 3" sch. 80 pipe.
No. of Pontoon legs (n) 20
Length of Pipe (l) ,m 3.025
WPL1 (T)= nxlx15.4 0.9317

Pontoon legs in 4" sch. 80 pipe.

No. of Pontoon legs (n) 20
Length of Pipe (l) ,m 1.227
WPL2 (T)= nxlx22.4 0.549696

Pontoon Hatches
Nick Wt.(NW) (kg) 13.32
Cover Wt.(CW) (kg) 19.34
Total (kg) 32.66
WPH (T) =(NW+CW)xC 1.3064

Pontoon Nozzle,fittings etc ,(T) 1

Weight of Rim Seal

(Based on 53 kg/m of Rim circle)
WRS (T) = pixDx53 5.49464555112855

Weight of Compartment Plates

Area of trapezoid (a+b/2)*h
Height of Inner Rim Plate (a) ,m 0.66
Height of outer rim plate (b) ,m 0.8
Width of Pontoon Bottom Plate (h) ,m 2.25
WCP (T)= (a+b/2)xhxthk.x7.85xC 3.09447

Deck Side
Deck mounting flat bar(Center Ring)
Width of Center Ring (wdp) ,m 0.08
WIR(T) = pi()x((d2)^2-(d2-(wdpx2))^2)xtcrx7.85 0.552812236244521

Deck Plate
WDP (T)= pi()x(d2-wdp)^2/4xtdpx7.85 29.0433728616965

Weight of Deck legs

No. of Deck legs required = Area of Deck
30m2/leg
20.5074828545044
No. of Deck legs required (ndl) 22

Deck legs in 3" sch. 80 pipe.

Length of Deck Legs (ldl) ,m 3.348
WDL (T) = ndlxldlx15.4 1.1343024

Deck legs in 4" sch. 80 pipe.

Length of Deck Legs (ldl) ,m 1.66
WDL (T) = ndlxldlx15.4 0.818048

Deck nozzle fittings,nozzles (T) 1.5

Weight of Rolling Ladder

Assume max. angle of ladder 60o
The length of ladder (m) 18
(Based on ladder weight of 50 kg/m acting on the roof)
WRL (T)= lrlx50 0.9

Weight of Pontoon Area (WP) ,T 47.833

Weight of Deck Area (WD) ,T 33.948535497941
Total Weight of Roof (WR) ,T 81.782
 ENNORE TERMINAL
PONTOON DESIGN
Normal Floatation
Volume of seal ring below the deck

Distance from top of deck to bottom of bottom plate of pontoon

(Dd) ,m 0.246

VSR (m )= П x(r1 -r2 )xDd

3 2 2
52.7747510496752

Buoyancy of seal ring below the deck plate

BSR1 (T) = VSRxsp.gr. Of Product 45.9140334132174

Let H1 be the height at rim space from the bottom of deck plate
Пxr12xH1xsp.gr. = (Wt. Of Roof - BSR1) 0.049392374431712
H1(m) 0.049392374431712
The actual height of liquid above the deck plate
h1-tdp (m) 0.043392374431712 43.392374431712
(mm)
Normal Floatation - For Sp. Gr. 0.7
Specific Gravity of product 0.7
Buoyancy of seal ring below the deck plate
BSR2 (T)= VSRxsp.gr. Of Product 36.9423257347726

Let H1 be the height at rim space from the bottom of deck plate
Пxr12xH1xsp.gr. = (Wt. Of Roof - BSR2) 0.076742742173223
H1 (m) 0.076742742173223
The actual height of liquid above the deck plate
h1-tdp (m) 0.070742742173223 70.7427421732231
(mm)
10 inch Rainfall condition
Total volume of water
V0 (m3)= П/4xD^2*0.254 217.245844384715

Weight of Pontoon Area (WP) ,T 47.833

Weight of Deck Area (WD) ,T 33.948535497941
Weight of Water (WW) ,T 217.245844384715
Total Weight ,T 299.028

Volume of deflected deck

V2 (m3) = 2/3xПxr2^2xDdef 413.438829200173 Ddef

V1(m3) = V0-V2 217.56-419.3Ddef

V3 (m3) = 1/3xПxr2^2xDdef 206.719414600086 Ddef

V4 (m3) = Пxr2^2x(Dd-Ddef) 620.158243800259 (0.176-Ddef)

152.558927974864 -620.158243800259 Ddef

pw(T) = (V3+V4)x1(sp.gr) 152.558927974864 -413.438829200173 Ddef

Upward pressure at X-X level for entire roof

p0 (T/m2)= WP+WD+WW+pw/(Пxr1^2) 0.541 -0.49532036082151 Ddef ---------(A)

Downward pressure at X-X level for deck portion only

p1 (T/m2)= WD+WW+pw/(Пxr2^2) 0.651048844216542 -0.66666666666667 Ddef

Resultant download pressure acting on deck causing deflection

p' (T/m2)= p1-p0 0.110 -0.17134630584516 Ddef

From large deflection theory of plate we have maximum deflection at the center
Youngs modulus E (T/m2) 20470000
Ddef = 0.662xr3[p' x r3/(E x tdp)n
Ddef3 = 0.006495600119528 1.54145854201171 -2.40056174 Ddef
0.006635687(2.213772049-2.2576Ddef)
 ENNORE TERMINAL
PONTOON DESIGN
Ddef3 = 0.010012698289738 -0.01559308915705 Ddef =---------(B)
Solving equation B (a) (b)
 ENNORE TERMINAL
PONTOON DESIGN
Ddef3 = a-b
Ddef3+b-a = 0
Ddef = 5.90628284146E-05
Deflection Ddef (m) 0.192

Hy = Height of liquid at rim space from bottom of pontoon bottom plate

Substituting the value of Ddef in equation (A)
p0 (T/m2)= 0.445921743075022
Hy (m) = p0/1.0 0.445921743075022
Height of water at the rim spaces from top of pontoon bottom
plate (Hy-tpbp) ,m 0.439921743075022
<0.7 x 800 (outer rim ht.) ,m 0.56
Hence O.K

Tilt calculatoin for punctured deck

Outer Radius of Pontoon (r1) ,m 16.3
Inner Radius of Pontoon (r2) ,m 14.05
Mid radius of pontoon bottom plate (rmid) ,m 15.175
Width of Pontoon Bottom Plate (bpbp) 2.25
Alpha (a) ,rad 2.9845130209103 171
Total Weight of Roof (WR) ,T 81.782 (degrees)
Buoyancy produced by submerged deck
BSD (T)= Пxr2^2x0.006x1 3.72094946280156
Effective wt. of roof
WEWR (T) = WR - BSD 78.061

XC (m)= 2x(r1^3-r2^3)xsin(a0)
3xax(r1^2-r2^2) 0.796860985875411

Moment of Inertia
I (m4) = rmid^3xbpbp(a+sina0cosa0-2sin2a0/a) 22208.1150805875

Modulus , SA (m3)= I/(r1+XC) 1298.95862748927

Moment, M (T-m)= WEWRxXC 62.2036399779458

Area of C nos. of compartments

A(C) m2 = П (r1^2-r2^2)x(C-2/C) 203.804932915412

so, WEWR/A (T/m2) 0.383017434686591

M/SA (T/m2) 0.047887314238929

Depth of immersion at A
DA (m) = WEWR/A+M/SA 0.43090474892552 430.90474892552
(mm)
Depth of immersion at B
DB (m)= DAx(r1+XC)-bpbp/(r1+XC) 0.299301643428034

Height of water at inner rim of pontoon from top of pontoon

bottom plate (DB-tpbp) ,m 0.293301643428034
< 0.7 x 660 (Inner rim ht.) ,m 0.462
Hence O.K