PRODUCT CATALOG 2011

Conventional Gas-Lift Equipment

Commonly known as tubing retrievable valves, this line of equipment cannot

be retrieved by normal wire line operations. In this product line valves are
threaded on to specially designed mandrels, which are then threaded on to
the tubing string at pre-determined depths.

Application principles and operation are very similar to retrievable equipment.

Advantages of this line of equipment:

• Can be used in smaller ID casing.

• Can be easily assisted using plunger lift without the need to use
specially designed plungers.
• Equipment is relatively cheaper.

Disadvantages of this line of equipment:

• Equipment is not wire-line retrievable, in case of valve failure or

re-design the whole tubing string needs to be pulled out.

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 PRODUCT CATALOG 2011

Conventional Injection Pressure Operated Valves

Injection Pressure operated valves are designed as normally closed valves

opened by a combination of injection and production pressures. The main
force acting to open these valves is injection pressure acting on the effective
bellows area.

These valves are used either for tubing or casing flow , they are used either in
continuous or intermittent flow applications. Their main component is nitrogen
charged 3-ply monel bellows that provided the necessary closing force.
These bellows are also loaded with an inert dampening fluid to prevent
hydraulic damage as well as valve chater.

Applications:

 Annular Flow in specially designed mandrels

 Tubular Flow
 Intermittent gas lift applications
 Continuous gas lift applications

Main Features:

 Threely monel bellows

 All bellows supplied with dampening inert fluid to prevent valve
chater and bellows collapse in case of extremely high external
pressure.
 Mechanical stops to prevent over compression of bellows and
limit stem travel.
 All our valves are designed, manufactured and tested under
API11V1 specs . (bellows aging, 5 day shelf control, stem travel,
bellows load rate tests, leak rate tests, etc.)
 These valves operate normally as IPO (Injection Pressure
Operated), in standard mandrels, but they may be used as FPO
(Fluid Pressure Operated) valves using a specially designed
mandrel.
 Seats are Monel or Tungsten carbide.
 Stem tips are Tungsten carbide as standard

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 PRODUCT CATALOG 2011

Valves:

N10: 1” Conventional injection pressure operated gas-lift valve. Large dome

volume. Recommended maximum port size: 5/16” . A 3/8” port sized valve can be
supplied upon request. Check valve needs to be ordered separately.

N10Q: 1” Conventional injection pressure operated gas-lift valve.with Integral

check valve. Recommended maximum port size: 5/16” . A 3/8” port sized valve can
be supplied upon request. A spring operated version as well as a high pressure
version are available upon request.

N15: 1 ½” Conventional injection pressure operated gas-lift valve. Check valve

needs to be ordered separately. Recommended maximum port size: 7/16

N15Q: 1 1/2” Conventional injection pressure operated gas-lift valve with. Integral
check valve. Recommended maximum port size: 7/16” . A 1/2” port sized valve can
be supplied upon request. A spring operated version as well as a high pressure
version are available upon request.

Engineering Details:

TYPE ASSEMBLY AB (Effective Port size Av/Ab Nominal O.D.

NUMBER bellows area). I.D.
In2. (Inches)
N10 10-N-501 0.31 1/8” 0.043 1”
N10Q 10-N-510 5/32” 0.064
3/16” 0.094
7/32” 0.127
1/4” 0.164
5/16 0.255
N15 15-N-520 0.77 3/16” 0.038 1 ½”
N15Q 15-N-525 ¼” 0.067
5/16” 0.104
3/8” 0.148
½” 0.201
7/16” 0.262

Spring operated version is available upon request as well as a ¾” version.

Standard Operation:

In standard operation (IPO) in tubing or annular flow, injected gas pressure enters
the valve through side ports and actuates on the effective bellows area (Ab), when
the pressure exceed the bellows pressure (Pb) the bellows is compressed, thus
allowing gas to pass through the port and into the fluid column .Fluid pressure also
must be considered acting on the seat area (Av).

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 PRODUCT CATALOG 2011

Conventional Pilot Operated Gas Lift Valves

Pilot Operated Gas lift valves are used for intermittent tubing flow gas lift. These
valves consist of a pilot section and a power section. The pilot section is composed
of a nitrogen filled three-ply monel bellows that provides the force necessary to
keep this section normally closed. An inconel spring keeps the power section in a
normally closed position.

Applications:

 Intermittent gas lift installations

 Unstable surface injection systems
 Very high rate continuous gas lift
 Intermittent wells where surface controllers cannot be used.

Main Features:

 Three ply monel bellows

 All bellows supplied with dampening inert fluid to prevent valve chater and
bellows collapse in case of extremely high external pressure.
 Mechanical stops to prevent over compression of bellows and limit stem
travel.
 All our valves are designed, manufactured and tested under API11V1
specs (Bellows aging, 5 day shelf control, stem travel, bellows load rate
tests, leak rate tests, etc.).
 Floating Crossover Seats are Monel or Tungsten carbide.
 Stem tips are Tungsten carbide as standard

Note: A wide range of elastomer materials for packings and o-

rings are available on order depending on working environment.

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 PRODUCT CATALOG 2011

Valves:

P10: 1” Conventional Pilot operated gas-lift valve. Large dome volume.

Recommended maximum port size: 5/16” . A spring loaded version is available
upon request. The power section equivalent flow area is of ½”. Check valve must
be ordered separately.

P15: 1 ½” Conventional Pilot operated gas-lift valve. Check valve needs to be

ordered separately. Recommended maximum port size: 7/16”. The power section
equivalent flow area is of: 9/16”

Engineering Details:

TYPE ASSEMBLY AB Port size Av/Ab Nominal O.D.

NUMBER (Effective I.D.
bellows (Inches)
area). In2.
P10 10-P-660 0.31 1/8” 0.042 1”
3/16” 0.064
7/32” 0.094
1/4” 0.127
9/32” 0.164
5/16”
11/32”
P15 15-P-665 0.77 3/16” 0.038 1 ½”
7/32” 0.052
¼” 0.067
9/32” 0.084
5/16” 0.104
3/8” 0.148
7/16” 0.201

Spring operated version is available upon request

Standard Operation:

Pilot operated gas lift valves are used in intermittent gas lift installation where
standard surface control is not possible. A constant controlled gas rate is
injected into the casing until the valve opening pressure is achieved. At this
point the pilot section opens as well as the power section. Due to the large
effective area of the power section, a large volume of gas passes into the fuid
column providing lift. At this point casing pressure is reduced and the valve
closes until opening pressure is achieved again.

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 PRODUCT CATALOG 2011

Check Valves

Check valves are designed to be used together with conventional

gas-lift valves or as stand-alone screened orifices for continuous
gas injection.

Applications:

 Tubing tests.
 Preventing back-flow from casing to tubing or tubing to
casing.

Main Features:

 Stainless steel construction

 Simple and reliable design
 Viton Seals are standard
 Several configurations are available

A wide range of elastomer materials for seals and o-rings are available depending on
working environment.

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 PRODUCT CATALOG 2011

Check Valves:

Q10: Standard 1” reverse flow check valve to be used with N10 Series
conventional valves.

Q-10 OF: 1” Screened orifice check valve to be used in continuous

injection applications.

Q15: Standard 1 1/2” reverse flow check valve to be used with N15
conventional valves.

Q-15OF: 1 1/2” Screened orifice check valve to be used in continuous

injection applications.

Engineering Details:

TYPE ASSEMBLY Nomin Upper-Lower thread

NUMBER al O.D.
Q10 10-Q-670 1” ½” 14 NPT
Q10-OF 10-QOF-672 1” ½” 14 NPT
Q15 15-Q-680 1 ½” ½” 14 NPT
Q15-OF 15-QO-681 1 ½” ½” 14 NPT

Different flow configurations and designs may be supplied upon request.

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 PRODUCT CATALOG 2011

Conventional Mandrels

BINNING OIL TOOLS C series conventional mandrels are specially designed

to be used with tubing retrievable valves.This is the basic side pocket mandrel
design being rugged and dependable and is used in thousands of completions
world wide. Mandrels are manufactured from one-piece seamless pup joints.

Applications:

 Waterflood, gas lift, chemical injection and any other type of application
where mandrels are needed.

Main Features:

 Manufactured from seamless one piece pup joints.

 Forged ends.
 Accommodate all tubing retrievable valves and check-valves
 Several tubing connection types available.
 Box-pin configuration as standard (coupling is used)
 All mandrels fully drifted and hydro tested.

CO Type mandrel: Conventional tubing retrievable mandrel with connecting lug

where valve or check is threaded and a protective top lug to prevent valve damage
during running or retrieving procedures. Designed for 1”, 1 ½” and 5/8” valves.

COB Type mandrel: Similar to CO type but with the addition of two steel plates
welded parallel to valve designed to offer extra protection of installed devices.

COF Type Mandrel: Similar to the CO mandrel but the pocket is near the middle of
the mandrel and is designed for annular flow or fluid operated valves.

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 PRODUCT CATALOG 2011

COLT Type Mandrel: Design is based on the CO mandrels but this mandrel
incorporates a side pipe connected to the pocket through which gas is injected in
side pipe gas lift designs where casing or long perforated intervals prove
standard gas lift as inefficient.

Engineering Specifications:

Tubing Size Description Part N° Max. Valve Test Pressure

O.D. dia.

2 3/8” EUE CO06 20-CO-750 3.57” 5/8” 6000psi

CO10 20-CO-751 3.78” 1”
CO10B 20-CO-765 3.78” 1”
CO15 20-CO-752 4.38” 1 ½”
CO15B 20-CO-766 4.38” 1 ½”
COF10 20-CO-753 4.10” 1”

2 3/8” NUE CO06 20-CO-760 3.07” 5/8” 6000psi

CO10 20-CO-761 3.69” 1”
CO10B 20-CO-785 3.69” 1”
CO15 20-CO-762 4.29” 1 ½”
CO15B 20-CO-786 4.29” 1 ½”
COF10 20-CO-763 4.01” 1”

2 7/8”EUE C010 25-CO-770 4.33” 1” 6000psi

C010B 25-CO-769 4.33” 1”
CO15 25-CO-771 4.92” 1 ½”
CO15B 25-CO-767 4.92” 1 ½”
COF10 25-CO-772 4.70” 1”
COF15 25-CO-773 5.26” 1 ½”

3 ½” EUE CO10 30-CO-780 5.06” 1” 6000psi

CO10B 30-CO-787 5.06” 1”
CO15 30-CO-781 5.66” 1 ½”
CO15B 30-CO-788 5.66” 1 ½”

Note: Test pressures may vary depending on connection type or alloy.

Standard service is understood as N80-L80 low carbon seamless tube heat treated as
per API Spec.

Corrosive service is understood as heat treated to 22 HRC under NACE MR0175

specifications for stress corrosion cracking resistant materials.

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