EUROPEAN STANDARD EN 639 NORME EUROPEENNE EUROPAISCHE NORM October 1998 Ics 23.080.30; 23.040.50 ‘Water pipelines, pressure pipes, potable water, water pipes, concrete tubes, specifications, materials, definitions, Descriptors: ‘computation, dimensions, tests, quality, implementation, marking English version Common requirements for concrete pressure pipes including joints and fittings Aligamsine Anforderungen fur Oruckrohre aus Beton” einseh]telich” Rohirverbindungen und Formatucken Prescriptions cormines pour tuyaux pression en biton y compris Joines et pldces spictales Thts Europoan Standard was approved by CEN on 1994-10-25. CEN menbers are tound to comply with the CEN/CENELEC Interna) Ragutations hich stipulate the conditions for giving this European Standard the status of a national standard without any altoraeton. Up-to-date 11sts and bib! jographteal references concerning such national standards may bo obtatned on application to the Central Secretariat or to any CEN menber. The Europoan Standards exist in throe official versions (English, French, German). & vorsion tn any other language made by ‘translation under. the responsibility of a CEM member into its own language end notified to the Cantral Secretariat has the same status as the official verstons, CEN menbers are the national standards bodies of Austria, Balgium, Damark, Finland, France, Garmany, Greace, Leoland, Treland, [taly, Luxoabourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzorland and Untted Kingdom. CEN Eurgoaan Contes for Standardization Comte Européen da Normal sation Europdisches Konttae fur Normung Central Secrotartat: rue de Stassart,36 8-1050 Brussels 1994 Copyright reserved to CEN manbers Ref, No. EN 639:1994. Page 2 EN 639:1994 CONTENTS LIST 6.4.1. Internal diameter 6.4.2. Intemnal barrel langth 6.4.3 Straigthness and surface evenness Foreword 64.4 Squareness 6.4.5 Wall thickness 6.4.6 Joint rings o Introduction 6.4.7 Hydrostatic testing of steel cylinder for pipe 6.4.8 Liquid penetrant test 1 Scope 6.4.9 Sealing rings (elastomenc gaskets) 64.10 Concrete strength 6.4.11 Concrete crack 2 Normative references 6.4.12 Deflection and shear test 6.5.1 General 6.5.2 Matenals 3 Definitions 6.5.3 Fabrication 6.5.4 Design of fitings and specials 4 General 4.1 Concrete pipe benaviour 7 Quality contro! 4.2 Plans and data to be supplied by 7.1 General purchaser 7.2 Receiving inspection 4.2.1 Design data 7.3 Testing rates 4.2.2 Spectications and crawings 7.4 Records 4.2.3 Design responsibility 7.5 Access to manutacturer's facilities 4.3 Data to be submitted by the manulacturer. 7.6 ‘Responsibility 4.3.1 Parameters for surge calculation 7.7 Product Construction Directive 4.3.2. Detail drawings and schedules 4.3.3 Tabulatea layout schecule 4.4 Design requirements 8 Marking & Materials 9 Interconnection of products 5.1 Cement 5.2 Aggregates 5.3 Mixing water 10 Installation and testing 5.4 Admixtures and additives 10.1 Instaitation 5.5 Steel tor cylinders, fittings and specials 10.2 Preparation for testing 5.8 Steel for joint nngs 10.3 Site test 5.7 Reinforcing steel 5.8 Sealing nngs 5.8 Chlonide content Annexes. + Annex A (informative) : Notation of main 6 Common requirements tor parameters. Products 6.1 Geometry and dimensions + Annex & (informative) : Span pipe calculations. 6.1.1 Nominal sizes 6.1.2 intemal diameters 613 Lengins 6.1.4 Straightr.*ss and surtace evenness 6.1.5 Squareness 6.1.6 Wall thickness 8.1.7 Joins 6.1.8 Structure of ste! joint with an elastomenc Sealing nng 9 Structure of a site welded joint 10 Elastomenc sealing nngs 11 Steel cylinder Curing Rework dunng manutacturing process (repairs) Test metnodsPage 3 EN 639:1994 FOREWORD ‘This European Standard for concrete pipes is a standard which was prepared by WG 5 “Concrete pipes” of the Technical Committee CEN/TC 164 “Water Supply”, Secretanat of which is held by AFNOR. During preparation of this standard the provisional results already available of CEN/TC 164/WG 1 “General requirements for external systems and components” and of CEN/TC 164/165/JWG 1 “Structural design” were considered. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 1995, and conflicting national standards shal! be withdrawn at the latest by April 1995. In accordance with the CEN/CENELEC Internal Regulations, following countries are bound to implement this European Standard: Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.Page 4 EN 639:1994 0 INTRODUCTION The product’ in permanent or temporary contact with waler, intended tor human consumption, shall not adversly affect the quality of the drinking water and shall not contravene the CE Directives and EFTA Regulations on the quality 0! arinking water. This standard is not intended to be used alone. 11 shall be used as a combined document with one of Ine following as appropriate EN 640 Reinforced concrete pressure pipes and distributed feinforcement concrete pressure pipes (non cylinder type) including joints and fittings, EN 641 Reinforced concrete pressure pipe, cylinder type. including yoins and fittings. EN 642 Prestressed concrete pressure pipes, non cylinaer and cylinder type. including joints, fittings and specific requirements tor prestressing steel tor pipes, or any future additional product standard referring to this stanaara When the relevant EN dealing win general requirements, such as "General requirements for external systems and components” (CEN/TC 184/WG 1), “Materials in contact with water" (CENITC 164/WG 3) and “Structural design” (CEN/TC 164/165/JWG 1) are adopted, ine Present stangard shall be revised, where appropriate, in order to ensure that these requirements comply with the relevant EN's, To the present standard, are attached + Annex A (informative): Notation of main parameters ; + Annex 8 (intormative) : Span pipe calculations 1 SCOPE This European Standard specilies common requirements tor the following components concrete pressure pipes. joints and tittings including Jacking pipes. These components are "Shall be considered as such any product used for the conveyance and distribution of water mended for human consumption intended to be used in water systems which carry water for human consumption, indusinal purposes imgation or waste water. 2 NORMATIVE REFERENCES This European Standard incorporates by undatea felerence, provisions tram otner publications These normative relerences are ited at the appropriate places in the text and the publications are listed hereatter. For undated relerences one latest edition of ine publication relerred to appies EN 29001 Quality systems - Model for quality assurance in designidevelopment. Production, installation and servicing, EN 29002 Quality systems - Model tor quality assurance in production. and installation, EN 29003 Quality systems - Model for quality assurance in final inspection and test. a DEFINITIONS For the purpose ot this standard, the tollowing detintions apply Adjustable joint : Joint which permits significant angular deflection at the time of installation but not thereatter. Contractor ; The person, company or corporation executing the contract or agreement for installation and commissioning o! the pipeline. Dead loads : The pipe weight, water weight, and all supenmposed static loads applied fo the outsiae of the pipe after installation. Design Internal diameter : The internal diameter specified in the manulacturers documents and 10 which manutactunng tolerances are applicable. Design pressure © The maximum sustained internal hydrostauc pressure lo which the pipe 1s 10 be subjecied as specilied by the purchaser Generally, the design pressure for each pipe. or Portion of the pipeline, shall be the operating pressure or the stalic head specilied by the Purchaser. whichever is the greater.DN/ID : Numerical designation of size of component, which is a convenient integer approximately equal to the specified internal Giameter expressed in mm. Effective length : Internal barrel length plus joint gap (provided by the manufacturer). (See Figure 1) C {—menalbamlienat > | gap ( enecrve eng 5 i Figure 1: Lengths External diameter ; The mean external dhameter of the pipe barrel at any cross section Factory test pressure : The hydrostatic pressure applied for a relatively short duration to @ pipe to test its integrity, watertightness andior design Flexible joint : Joint which permits significant angular deflection, both during and atter installation and which can accept a slight olftset of the centre line. faternal diameter : The mean internal diameter of the pipe barrel at any cross section. Joint : The connection between the adjacent ends of two components including the means of sealing, Live loads : All superimposed external transient loads applied to the outside of the pipe during and atter installation, e.g. trattic loading. Manufacturer : The person, company or corporation that actually manufactures the pipe. Maximum design pressure plus surge pressure Design pressure Normal operating conditions : A combination ol design pressure and dead loads. Purchaser : A person, company, corporation or agency entering into a contract or agreemen! to purchase pipes and fittings from the manutacturer Rigid joint ~ Joint that does not perma signilicant angular deflection, either during or alter installation, Page 5 EN 639:1994 Surge pressure : Increases of short duration, 10 the operating pressure caused by changes in tluic velocity. System test pressure : The hydrostauc pressure applied for a relatively short duration to a newly laid pipeline in order to test its imegnty and lightness Transient conditions : Conditions due to surge pressures or live loads that vary normal operating conditions and are of short duration. 4 GENERAL 4.1 Concrete pipe behaviour 4.1.1 Reinlorced and prestressed concrete pipes are normally used in a buried situation. In @ homogenous environment, they pertorm satislactorily. However where a heterogenous environment exists special arrangements may be necessary and agreed beiween purchaser and manutacturer. In some cases, the environment may require specilic arrangements for example high sultate content : if total soluble sullate content greater than 3000 mgfkg of soil or greater than 600 mg/kg of ground water then sullate resisting cement shall be used + high chloride content : if total soluble chionde content greater than 500 mg/kg of soil or ground water then appropriate precautions shall be taken, to be determined in consultation with the manutacturer ; sea-water : sea-water resisting cement shall be used (or sullate resisting cement). Note inal in the case of sea-water the above mentioned contents of sultate and chloride shall not apply + lime carbonic dissolving acid : it greater than 60 mg/l of ground water then appropriate precautions shail be laken, to be determined in consultation with the manufacturer 41.2 IM concrete pipes are exposed to atmospheric environment, its ellects shall be considered, lor exampie + carbonation thermal expansion ; + freeze-thaw. 4.1.3. It the pipeline carries aggressive fluids (distilled water, some ingusinal waste, etciPage 6 EN 639:1994 appropriate precautions shall be laken to be Gelermined in consultation with the manutacturer, 4.2 Plans and data to be supplied by purchaser 42.1 Design daa The purchaser shall specity the following design data applicable to each section of pipeline for which the pipe shall be manutactured, for example + design pressure + maximum design pressure equal to design pressure plus surge (calculation of surge is recommended) * external loads and installation conditions, including bedding, backfilling and trench suppon + fluid characteristics (type of fluid, chemical composition, temperature i over 50° ‘C, etc) site investigation and soil data * special conditions : tor example, it longitudinal beam strength is a design condition, the purchaser shall designate the load and support Conditions tor which the pipe is to be designed 4.2.2 Specitications and drawings The purchaser shall provide the manufacturer with plans, profiles and specifications, for example + internal diameters + alignment and grades * location of all outlets, connections, valves and special fittings + design and maximum design pressures for each Section of the pipeline. 42.3 Design responsibility The purchaser or the purchaser's engineering fepresentative 1s responsible tor the overall concept and design of the pipeline project. including supponing structures Tne manutacturer |S responsible for supplying pipe in accordance with Ihe critena detined in 4.2.1 and any additional requirements specitied by the purchaser The purchaser shail be aware ol the following Gitferent types of concrete pressure pipes covered by this standard and may wish to state his options + Reinlorced non-cylinder pipe) + Distributed reintorcement —-)-—«-EN 640 on-cylinder pipe ) + Reinforced cylinder pipe EN 641 + Prestressed cylinder pipe) + Prestressed non-cylinder pipe ) EN 642 Should the purchaser wish to stale his options. Inis shall be done at the time of invitation to tender 4.3 Data to be submitted by the manutacturer 4.3.1 Parameters for surge calculation Calculation of surge shall be provided by the purchaser. All necessary data relative to the pipe for such calculations shall be provided by the manutacturer, e.g. wave velocity 4.3.2 Detail drawings and schedules The manutacturer shall prepare drawings and schedules showing lull details of reinlorcement, concrete, and joint dimensions for the pipe and fitings. These shall be submitted to the purchaser for approval when required in the contract documents. All pipes and fittings snall be fabricated in accordance with the approved drawings and schedules. Pipes may be supplied from stock unless ine purchaser has indicated otherwise, 4.3.3 Tabulated layout schedule When specilically required, the data submitted by the manufacturer shall include a tabulated layout schedule with relerence to the stationing and grace line shown on the drawings supplied by the purchaser. The schedule shall show pressure zones, each of which shall be designated by the design pressure applicable therein. The point of change from one zone to the nex! shall be clearly indicated by station number. The diameter ol the Pipe and the area of circumlerential stee! reinlorcement (per unit length of pipe wall) shall be listed for each portion of the pipeline, 4.4 Design requirements Dead and live loads, coetlicients for moments and thrust calculations and bedding angle shall be determined in accordance with appropnate national slandards, transposing EN as available, or in ne absence of such standards, with the appropiate regulations or recognised and accepted metnods at the place where the pipeline is installeo5 MATERIALS 5.1 Cement Cement and cementitions materials shall comply with the national standards, trar:sposing EN as available Minimum 28 day compressive strength for cement and cementitions materials shall be 35 MPa 5.2 Aggregates Aggregates shall consist of materials complying with the national standards, transposing EN as available. Gradings may be modified to suit the production process. Aggregates shall not contain harmful constituents in such quantities as may be detrimental to the performance of the final product. 5.3 Mixing water ‘The mixing water shall comply with the national standard, transposing EN as available. The mixing water shall not contain harmtul constituents in such quantities as may be detrimental to the Berformance of the final product (in general in Europe, drinking water from public supply is suitable for concrete} 5.4 Admixtures and additives Admixtures and additives shall comply with the national standards, transposing EN as available. They shall not be detimental to the performance of the final product. 5.5 Steel tor cylinders, fittings and specials Steel for cylinders, fittings and specials shall comply with the national standards, transposing EN a available, 5.6 Steel for joint rings Steel for joint rings shall comply with the national standards. transposing EN as available, 5.7 Reinforcing steel Reinforcing steel shall comply with the national standards, transposing EN as available, Page 7 EN 639:1994 5.7.1 Steel or wire for reintorced concrete may be plain, indented or deformed and it shall be of weldable quality (where appropriate). Welded fabric shall be produced using these materials, 5.7.2 Prestressing steel shall be plain except for longitudinals where it may be indented or delormed and may be combined in strangs, 5.8 Sealing rings Sealing rings shall be of elastomeric material complying with the national standards, transposing EN 681.1 as available, 5.9 Chloride content The maximum allowable calculated chloride content in the concrete or mortar shall be, in Percentages of weight of cement + feintorced concrete pipes: 0,4 + prestressed concrete pipes : 0,2 % 6 COMMON REQUIREMENTS FOR PRODUCTS 6.1 Geometry and dimensions Internal diameter, wall thickness(es), internal barrel length and geometrical characteristics of the joint shall be in accordance with the factory documents. 6.1.1 Nominal sizes The list of typical nominal sizes (DN/D) is given in Table 1 Table 1 : Typical nominal sizes : DN/IO 203503005 700 800 9001000190020 120 100 ac 1500 $600 to, yom 2100202400 26002800 zoo soo 30036004600. The above-mentioned nominal sizes (DN/ID) shall be normative trom December 31st, 2000. 6.1.2 Internal diameters Aller December 31st, 2000, the design internal diameter shall be equal to ON/IO expressed in mm Until then, it may be greater as shown in the manufacturer's documents, but shall not be less than ON/ID expressed in mm. The tolerances applicable to the design internal diameter are given in Table 2Page 8 EN 639:1994 Table 2 : Tolerances on design internal diameter Tolerance on Nao Ineivigual vaive DNA ¢ 400 1 40.0NN0, 2" 00, 400 < ONAD s 1200 122M, #02 To9 wD 2 1200 22 6.1.3, Lengths + the design internal barrel length shall be declared by the manufacturer and subject to a tolerance of + 10 mm tor straight elements and = 20 mm for other elements : + the design effective length declared by the manutacturer is equal to the design internal barrel length plus the joint gap between end of Spigot and back of socket. The joint gap shall have a (+) tolerance specified by tne manufacturer tor straight draw and where appropriate angular detlectior ~ + tm ratio of design effective length to OND expressed in mm of a pipe shall not exceed the foliowing : 21 for cylinder pipes + 14 for non-cylinder pipes. 8.14 Swraighiness and surface evenness The inside surtace of straight pipes shall not deviate from straightness by more than 0.5 % of the design internal barrel length or § mm whichever, is the greater the same tolerances shall apply to protrusions, Surtace voids which nave a cross dimension greater than 15 mm and a depth greater than 6 mm, Shall be repaired with materials as specified in 6.3 61.5 Squareness ‘The tolerance of the squareness of the ends of the pipes shall be 0.02 ON/ID mm but not less than 10, mm and not more than 20 mm, 6.1.6 Wail thickness ‘The wall thickness shall not be less than the design thickness by more than 5 % or § mm whichever is the greater. The manutacturer shall declare the wall thickness for any given design 6.1.7 Joins The prolile of a concrete or a steel joint shall comply with tne dimensions and tolerances stated in the manutacturer's documents for its size and design, The sealing ngs (i! any) shall be supplied by the pipe manufacturer and may be integral with tne Pipe or supped separately At the option of the manufacturer, the joints can be figid, adjustable, semi-flexible oF tully flexible and restrained or non restrained. The minimum values of the allowable angular deflection shall be as given in Table 3 Table 3 : Allowable angular deflections Adjustable ot Fly texie sem-foxble reins onto joints Ragan | Ovorme | Radian | cage 1000 | oorx | asx | oo2s | (rro9ye ooo } 1000 | 1000 | * 1000 ‘wad | dNid | ONAD | DNID The manutacturer can declare higher values. The manufacturer shall declare when a pipe has been designed with restrained joints The flexible joints shall be type tested by pressure and shear. in accordance with 6.4 12. For e oint design, one diameter from each of the lour ollowing diameter ranges shall be type tested + ON/D > 2.000 + 1.000 < DN/IDs 2 000 : + 600 < OND < 1 000 + DN/D < 600 ‘The same type-test shall apply to aduustable joints thal include elasiomeric sealing ings6.1.8 Structure of steel joint with an elastomenc sealing ring ‘The steel socket and spigot joint rings shall be so designed and fabricated that when the pipe is laid and jointed it will be selt-centring. The rings shall be formed and finished accurately to obtain a close sliding fit for the self-centred surtaces. Each ring shall be formed by one or more pieces of steel butt welded together. Welds on gasket contact surfaces shall be smooth and flush with the adjacent surfaces. The parts of the sleet joint rings exposed during service shall be protecied either by concrete or by a suitable coating to prevent corrosion. Any coating shall be non-toxic and suitable for potable water where applicable. The circumference of the inside sockel-ring surtace o! a sieel joint shall not exceed the greatest outer circumference of the spigot-ring by more than + 5 mm for sealing rings less than 17 mm in diameter (or smaller side of the circumscribed rectangle) + 6.5 mm or sealing rings equal to or greater than 17 mm ia diameter (or smaller sice of the circumscnbed rectangle) Morevoer the complete socket ring shall have a minimum thickness of : + 4mmtor NAD < 600; + Smmifor 600 < ON/ID < 1000 6 mm for DNAD > 1000. The joint shall be so designed that when the pipe is laid and the joint completed the sealing ring will be enclosed on all four sides and confined under compression adequate to ensure watertighiness under tne specitic conditions of service. The design compression of tne sealing ring is normally of the order of 30% 6.1.9 Structure of a site welded joint The steel socket and spigot joint rings shall be so designed and fabricated that when the pipe is laid and jointed it will be sell-centring, The nngs shail be formed and finished accurately to obtain a close sliding fit for the self-centred suriaces For ON/ID less than 800 the end rings will be site welded externally. For ON/ID between 800 and 1400 the end rings can be site welded either internally of externally. For OND 1400 and above the end rings are normally sie welded internally but may be welded externally provided the joint is, Gesigned appropriately. The exposed sections of Page 9 EN 639:1994 the end rings shall be protected, e.g. by placing mortar both inside and outside. Welding of all steel shall be carried out in accordance with the appropriate national standards, transposing ENs when available or in the absence of such standards with the appropriate regulation or recognized and accepted methods at the place where the pipeline is installed, The minimum thickness of both socket and spigot rings shall be 4 mm. The tolerances on the circumference of the completed end rings shall be as stated in Table 4 Table 4 : Tolerances on ircumierence, in mm, All damerers ‘Socket Ring Saget Ring 205. 35: 215, 85 ‘The tolerances on the out-ol-roundness of the internal surtace of the socket and the outer surtace of the spigot are as stated in Table 5. Table § : Tolerances tor out-of-roundress, in mm ono Socket Ring Sago Ang £1500) 2%, -3 sai > 1500 +10. +5 +5, -10 6.1.10 Elastomeric sealing rings The sealing ring shall be of sullicient volume so that when the pipe joint is assembled the ring will be compressed to form a pressure tight seal. The volume of the sealing ring shall not deviate trom the design volume by more than 2 %, Not more than Iwo splices in each sealing ring shall be permitted All sealing rings shall be protected from the direct rays of the sun and stored in a ary place 6.1.11 Steel cylinder The steel cylinder shall be formed by shaping and welding togetner cut lengths or coils of specilied material and thickness. The cylinders shall be shaped accurately and to the size required. The joint rings shall be welded to the ends betore testing. The allowable deviation of the design circumterence of the steel cylinder shall not bePage 10 EN 639:1994 more than 1,5 % of the design internal diameter of the pipe witn'a maximum limit of 12 mm. Welding of all steel shall be carried out in accordance with the appropriate national standards, transposing ENs when available or in the absence of such standards with the appropriate regulations or recognized and accepted methods at the place where the pipe is, manutactured. Buttwelding, lap welding or offset lap welding shall, be used for the longitudinal and circumnlerential or helical seams. The sheets shall be closely fitted belore welding and shall be firmly held during welding Before casting, the steel cylinder shall be cleaned of all foreign matter that would interfere with the bonding of the concrete. 6.2 Curing ‘Accelerated curing shall be permitted and shall be in accordance with procedures fixed by the manutacturer on the ground of experience in relation to the temperature and the time of curing and the chamber humidity, “Rework during manutacturing process (repairs) 6.3 Detective concrete shall be removed to the extent of the detect. Concrete and mortar used for repairs shall meet the same requirements as the one used, for pipe manufacturing. Repairs shall be cured as 1020.2 > specilied in 6.2 or by application of a sealing compound conforming to national stangard. transposing EN as available. Reworked pipe shall ot be despatched until completion of curing or uatil_ a minimum period of 12 hours following application of sealing compound. Other matenals and methods of repair may be proposed by the manutacturer, all subject 10 the approval of the purchaser 6.4 Test methods 6.4.1 Internal diameter The diameter shail be measured at each end of the unit at approximately 50 mm trom the ends of the barrel or branch, Two measurements of the internal diameter shall be made at each end and carried out at 90° to each other. At each end tne internal diameter (mean) shall be calculated, 6.4.2 Internal barrel length The length shall be measured on four longitudinals at 80° intervals, 6.4.3 Straighiness and surtace evenness Any deviation {rom straightness of the bore of pipe shall be assessed by the use ol a gauge as shown in Figure 2. When edge Y is used and both ends are Not in contact with the pipe bore, it shall be Seemed not to comply with this standard. When eqge X is used and both ends of the gauge are in contact with the pipe bore, it shall be deemed not to satisty the requirements of this standard All dimensions are in milumetres Ls internal barrel length - $0 mm (2 § mm} Figure 2 : Gauge for evaluating deviation trom straightness.A = 0.5 % of ihe design barrel length (minimum 5 mm) Note : the studs should be detachable trom the basic straight edge to facilitate checking and replacement Alternative methods are allowed e.g measurement is made inside the pipe between the wall and either a thin steel wire (less than 1 mm in diameter) stretched along or a straight edge placed along the internal barrel length so as to be in contact with ihe concrete lining at al least one point. 64.4 — Squareness The squareness o! pipe shall be assessed by considering the dillerence of the lengths of each pair 0! opposite longitudinals measured as described in 6.4.2. 6.4.5 Wall thickness The wall thickness shall be measured at approximately at 90° to each other, at 50 mm trom each end of the component but excluding the spigot and the socket, :8.4.6 Steel joint rings The circumterence of each joint ring shall be checked by measurement 6.4.7 Hydrostatic testing of steel cylinder lor pipe Each completed steel cylinder. including end ings, shall be tested for watertightness by a hydrostatic test The test pressure P, shall be esiablished as follows P, will be the pressure that siresses the steel sheet in the cylinder to 75 % ol its minimum yield strength provided that P, does not exceed the limits given by equations (1) of (2) below For ONID ¢ 1200: P, = 1D, o For ONAD > 1200 :P, = 2/0, (2) where D,is the pipe DN/D expressed in metres, P. Is givenin MPa, I stressing the steel to 75 % of its minimum yield strength gives a higher value for P, than that given by equations (1) or (2) then the test pressure may Page 11 EN 639:1994 be limited to the P, value given by equations (1) or (2) provided that tne cylinder is also tested by ine liquid penetrant test (see 6.4.8) in addition to the hydrostatic test When the cylinder is tested in the horizontal it shail be supported to minimize the ellecis of ine sellweight and waterweight. For testing both in the horizontal and vertical the pressure P, shall be measured at the centre of gravity. While the cylinder is under the pressure test all welds shall be thoroughtly inspected for leakage All points of leakage shall be paired and ine cylinder subjected to a further hydrostatic test Only cylinders which are watertight under the hydrostatic test shall be used for the manulacture of pipe. Any other alternative method proposed by the manutacturer shall require approval by the purchaser and providing that the manutacturer has @ quality management system certilied in accordance with EN 29001 64.8 Liquid penetrant test On one side of the cylinder a whitewash js spread all along and over ne weld On the other side, coloured paratfin or similar product is spread all along and over the weld, The minimum penetration time shall be fixed in accordance with the penetrant liquid specitication, and shall not be less than 12 hours Alter tne prescribed period of time, no coloured spot shall appear on the whitewash. Should any coloured spots appear belore the prescribed time. the welds shall be repaired and retested. 6.4.9 Seaing rings (elastomeric gaskets) Volume shall be either measured by displacement of waler or checked by weight In case of splices, each splice shall be thoroughly visually checked by rotating 360°, Splices showing visible separation or cracks shail be rejected Each sealing ring shall be stretched three times tne original length, In case of splices, each splice shall be located on the testing device so as to be well apart from any suppon (Minimum distance shall b= ten times the minimum dimension of the nng Each stretched gasket shall be visually checkesPage 12 EN 639:1994 and it showing visible separation or cracks shall be rejected, 6.4.10 Concrete strength The cylinders or cubes used to determine charactenstic strength shall be manutactured and cured either in a manner which reflects the pipe manutactunng process or in accordance with the ‘national standards, transposing EN as available, at the option of the manufacturer. The compressive strength to be considered is the characteristic value based on a fractile of 95 % given by tests made on cylinders. Other sizes of cylinders may be used provided that conversion factors are used to relate to the 150 x 300 standard. Mf cubes are used, conversion factors shall be used. If cubes 150 are used, the tes! results shall be divided by a conversion tactor of + 1,20 for test results less than 45 MPa ; + 1,10 for test results equal to or above 45 MPa It cubes 100 are used the test results shall be al first divided by 1,05 before applying he above- mentioned conversion factors, 6.4.11 Concrete crack Measurement of concrete crack shall be as follows + use a feeler gauge as detailed in Figure 3: 1 1 L_2221mm_ | Figure 3 : Dimensions of feeler gauge for inspecting cracks + the thickness of the gauge shall be the one Prescribed for the crack width in the requirement. Where a maximum crack wicth is a fequirement. failure shall constitute penetration toa depth of at least 2 mm at shon intervals of no more than 50 mm over the prescribed minimum length, 6.4.12 Deflection and shear test Flexible joints shall be tested whilst simutaneously Gellected to the allowable angular deflection and subjected to a transverse shear across the joint of twenty times ON/ID, expressed in newtons, or to a greated shear load if determined by the manutacturer. The test pressure shall be declared by the manufacturer equal to the maximum allowable system test pressure. For joints whose tightness or gasket stability is, influenced by the pressure. a second test shall be carried out under the same conditions but with a test pressure of 80 kPa below almosphenc. 6.5 Fittings and specials 6.5.1 General Fittings and specials shall include closures, adapters, flanged connections to valves, bends, tees, angle branches, reducers, bifurcations (wyes), develied pipes, short pipes and more generally any kind of pipeline component integrated in a given arrangement. Fittings and specials may be manutacturec in reinforced or prestressed concrete with of without a cylinder, or in sieel, or in iron ar a combination of these materials. All fittings and specials shall be capable of being jointed fo the pipe with which they are used, by ‘means of appropriate joints. 6.5.2 Matenals The materials used for manutacturing the fittings and the specials shall comply with the relevant materials standards. 6.5.3 Fabrication Reintorcement for fittings and specials shall be similar to the reiniorcement of the standard pipes and the same cover requirements shall apply. Unless the steel cylinder is hydrostatically tested to 75 % of the minimum yield of the steel, its waterlightness over the full length of all welds shall be established by the liquid penetrant test or other approved methods, 6.5.4 Design ot fittings and specials The reinforcement of the fittings and specials shall be aesigned to take all lorces and stresses resulting from their specific shapeFor bends typical angles are : 11°15", 22°30", 30°, 45° and 90° but any other angle can be ‘manutactured if required by the purchaser 7 QUALITY CONTROL 7.1 General ‘The manutacturer shall establish and maintain a cocumented quality management system (including tactory production control) in accordance with EN 29002 (or EN 29001 at the manutacturer's discretion), the requirements of this standard and of the relevant product standards" Within 36 months trom the implementation of this standard or within 24 months trom the implementation of a product standard’ or 36 months trom the start of production, whichever is, the longest, the manufacturer shall have this, quality management system centiied by a third pany. 7.2 Recelving inspection Until the manufacturer complies with EN 29002 in accordance with sub-clause 6,1 and within the time. limits given in that sub-clause, acceptance conditions shall be established between the ‘purchaser and the manutacturer based on this standard and the relevant product standard(s) and EN 29003 in order to deline for each batch a receiving inspection, 7.3 Testing rates Where tests are stated bul testing rates are not specified, then the manutacturer shall apply out esting rates to prove compliance wih a 95 % fractile 7.4 Records Records shall include, as appropnate + date of core manutacture + date and details of winding, date of coating dates and results of tests Gate of despaicn In this clause 7, product standard means any Standard to be used as a combined document with this standard such as EN 640, EN 641 or EN 642 Page 13 EN 639:1994 and any other information on activities that could alfect product quality The manutacturer shall retain these records to ensure traceability of the product, for seven years from despatch. 7.5 Access to manutacturer's tacilities The purchaser or his representative, by arrangements with the manutacturer, shall al ail reasonable times have free access to the piace where the pipes are manulactured and tested tor te purpose of examining quality management system including factory production control, procedures and records and witnessing of the testing and marking ot pipes, 7.6 — Responsibitity Inspection by the purchaser, or failure of the Purchaser to undertake inspection, shall not Felieve the manutacturer of the responsibility to supply materials and to perform work in accordance with this standard, 7.7 Product Construction Directive The manutacturer shall conform to the Product Construction Directive (EEC 89/106) and to any relevant subsequent documents arising from this directive including attestation of contormity, 6 MARKING Each component shall be marked indelibly and in a clearly visible manner giving at least the tollowing information (on the socket or spigot end) EN product standard number such as EN 640. EN 641, EN 642; pipes suitable for use with potable water shall be marked with “P* following the EN product standard number ; + identification of manufacturer and site of production ; identitication of date of manutacture + identification of Third Pany Centtication, (i! any) identification of diameter and strength class. where applicable ;‘ Page 14 EN 639:1994 + identification of special use, where applicable , + special marks of identification sutficient to show the proper location of the pipe or fitting in the line by reference to layout drawings and schedules specilied under sub-clause 4.2.2 shall be placed on the pipe if specifically Fequired in ine contract documents ail bevelled pipes shall be marked with the angle of the bevel and the shor side shall be identitied + it eliptical reinforcement is used, the minor axis of the reinforcement shall be identified ; + the CE mark (when implementeg) When the dimensions of the component do not allow the marking in full, the identification ot the component shall be made in such a way that no doubt is possible, a INTERCONNECTION FOR pPRO- bucTs: Components that are not manutacturec to be interconnected can be interconnected by means of adaptors 10, INSTALLATION AND TESTING 10.1 Installation National standards, transposing EN as available shall be complied with, or in the absence o! such Slandards, any applicable regulation at the place ot installation shail be followed. 10.2 Preparation for testing Prior to testing, the pipeline shall be filled with water and pressunsed during a penod of time depending on local conditions, varying generally from a lew hours to 48 hours. The quantity cf waler Necessary to maintain the pressure shall be Fecorded This procedure shall be continued unt! tts Quantity of water per hour being added has reduced to the prescribed maximum. 10.3 Site test When the system test pressure has been applied. (he additional quantity of water necessary 10 mainiain the site test pressure shall not exceed * einlorcea concrete non cylinder pipes 8.35 lie per hour per’ square mere Mees surface area “prestressed non cylinder pipes : 0,025 lire per hour per square metre intemal surtace ars Cylinder pipes : 0.01 lite per hour per square ‘Metre internal surtace area he uration of the test shall not be less than three hours and not more than 24 hoursPage 15 EN 639:1994 ANNEX A (INFORMATIVE) NOTATION OF MAIN PARAMETERS This is a genenc form of notation which can be qualified by the use of suitable sutfixes. Notation Description ‘A | Cross sectional area per unit length © | Pipe diameter E | Elastic modulus ' Stress or strength (Force/unit area) I Moment of inertia k Coetticient L | Length mM | Moment N | Force a Modular ratio (Es/Ec) P| Pressure Q | Load or weight . Radius t Thickness y Dimension with stressblock representation Z | Section modulus yy | boat tactor or satety tactor 4 | Changein state a Shrinkage | CreepPage 16 EN 639:1994 ANNEX B (INFORMATIVE) SPAN PIPE CALCULATIONS 8.1 PRINCIPLE When considering a span pipe resiing on suppons, the support reactions are taken into account through the equivalent sell-weight ge that would create ine same circular bending moment. The support reaction Or being exerted through distributed shear forces, its elfect can be compared to that of the sell weight We See (fm = mean radus) Figure 8.1 : Suppon loading diagram Since no discontinuty in deformation can occur on. the support edge, ovalisal-on gradually decreases along both sides of support. Experience has ‘shown tat the concerned pipe length L; extenas, over half a diameter on both sides af suppon 6.2 MOMENTS AND FORCES 8.2.1 Circular moments The bending moment is calculcted using he same formulae and coetlicients as tor sell-weignt depending on the assumed support concitions This neglects normal forces 8.2.2 Longitudinal forces and moments: In the case of an end-loaded pipeline the normal axial lorce should be taken into account, Nole : if other methods are used. all tne assumptions of this method should be reconsidered, lengin of suppor 0.5 DN“D expressed in same unit as Ly tee li = 2t3 Les ly = bs Figure 8.2 Longitudinal loacing diagram