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Subject: Page 1 of 57
Subject: Page 1 of 57
ZX330-5G-214
SUBJECT
PROCEDURE FOR INSTALLING PIPING FOR AUXILIARY CONTROL OF ZX330-5G
ATTACHMENTS
OUTLINE
This service bulletin contains the procedure for installing piping for auxiliary control of attachments
(assist piping, using additional pumps) onto the ZX330-5G. Install the piping while referring to the
procedure described on the following pages (see the Contents).
Thoroughly read the safety section in the service manual before starting the work to ensure safe operation.
Welding work, if any, should only be done by qualified welders.
If the main hydraulic equipment, engine, etc. are retrofitted as an option or replaced, be sure to register the
serial number of the device installed or retrofitted on Global e-Service (MMR, HR, MME, and G-Claim).
PARTS
—
DESCRIPTION
CHKD
SA/GI: ZX330-5-030 APPD
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Applicable machine models
ZX330-5G-214
Machine model Model code Machine model Model code
ZX330-5G DDE90 ZX330-5G DDEC0
ZX330LC-5G DDE91 ZX330LC-5G DDEC1
ZX350H-5G DDE92 ZX350H-5G DDEC2
ZX350LCH-5G DDE93 ZX350LCH-5G DDEC3
ZX350K-5G DDE94 ZX350LCH-5G DDEE0
ZX350LCK-5G DDE95 ZX330-5G DDEE1
ZX330-5G DDEF0 ZX330LC-5G DDEE2
ZX330LC-5G DDEF1 ZX350H-5G DDEE3
ZX350H-5G DDEF2 ZX350-5G DDEG0
ZX350LCH-5G DDEF3 ZX350LC-5G DDEG1
ZX400L-5G DDE96 ZX350-5G DDEH0
ZX400LCH-5G DDE97 ZX350LC-5G DDEH1
ZX330-5G DDEB0 ZX350-5G DDEK0
ZX360LC-5G DDEB1 ZX350LC-5G DDEK1
ZX360H-5G DDEB2
ZX350K-5G DDEB3
Procedure for installing piping for auxiliary control of attachments (assist piping)
This service bulletin contains the procedure for installing piping for auxiliary control of attachments (assist piping,
using additional pumps) onto the ZX330-5G.
Note that the parts lists and assembly drawings in this service bulletin may be revised to improve quality or for
other purposes.
Table of Contents
2 Kit types
Several types of kits are provided according to the hydraulic system, front piping, and operating method.
Combine kits that are appropriate for the usage purpose and user requirements.
(1) Additional pump kit (hydraulic system)
Part code List No. Part Remarks
YA60057446 Additional pump
Center closed type
AB01700699ZUQ002 YA60033599 Valve: Assist (Cylinder)
(CYL)
YA60033600 Pump: Gear
* Assist front piping for 2.67-m short arms (not included in assist front piping kit (2))
List No. Part Remarks
9266918 Piping: Assist No need to order 9263236
Note: When additionally ordering this piping for assist piping for standard arms (9263236), the parts
contained in the list below are also required. Purchase them from the parts depot.
- 8089063 (pipe): × 2
- 8089064 (pipe): × 1
* Assist front piping for 4.00-m long arms (not included in assist front piping kit (2))
List No. Part Remarks
9267494 Piping: Assist No need to order 9263236
Note: When additionally ordering this piping for assist piping for standard arms (9263236), the parts
contained in the list below are also required. Purchase them from the parts depot.
- 4610545 (hose): × 3
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(1) Additional pump kit ZX330-5G-214
List No. YA60057446 (Additional pump)
No. Part No. Qty. Part Finished mass Remarks
000 4411001 1 Valve: Shuttle 0.450 ADD/V
001 J260845 2 Bolt: Sems 0.020 FOR #00
002 J781035 3 Bolt: Socket 0.030 FOR #00: ADD/V
003 8116779 1 Bracket 3.100 FOR #00: ADD/V
004 J271030 4 Bolt: Sems 0.030 FOR #03
006 4442325 1 Hose 0.170 SH/V: A-ADD/V: a1
007 4239712 1 Tee: S 0.090 00: SH/V: A
008 A852122 1 Adapter: S 0.040 ADD/V: a1
010 4452734 1 Hose 0.150 SH/V(B)-ADD/V: b1
011 4239712 1 Tee: S 0.090 00: SH/V: B
012 A852322 1 Elbow: S 0.090 ADD/V: b1
014 YD60002194 1 Assembly: Hose 0.870 ELE; OP; PTS: SH/V: B-00: SH/V: C
015 A852322 1 Elbow: S 0.090 00: SH/V: C
017 A885002 1 Plug 0.030 00: SH/V: D
019 YA60042765 1 Assembly: Hose 3.950 ADD/V: A-FRONT(L-UNDER)
020 A852143 1 Adapter: S 0.100 ADD/V: A
022 YA60042764 1 Assembly: Hose 3.500 ADD/V: B-FRONT(R)
023 A852143 1 Adapter: S 0.100 ADD/V: B
025 YA60031700 1 Assembly: Hose 1.110 PUMP; GEAR-ADD/V: P
026 A853344 1 Elbow: S 0.220 ADD/V: P
027 4200580 1 Elbow: S 0.160 PUMP; GEAR
028 4138938 2 O-ring 0.010 FOR #26 and #27
030 9212144 1 Hose assembly 3.400 ADD/V: T-PIPE; RETERN
031 A853166 1 Adapter: S 0.180 ADD/V: T
032 A853366 1 Elbow: S 0.430 PIPE; RETERN
033 4187308 2 O-ring 0.010 FOR #31and #32
035 YA60019775 1 Assembly: Hose 1.050 PUMP; GEAR-PILOT FILTER
036 A852334 1 Elbow: S 0.130 PUMP; GEAR
038 4323278 1 Hose 1.050 PUMP; GEAR-PIPE; SUCTION
039 4189539 1 Adapter: S 0.270 PUMP; GEAR
040 A853466 1 Tee: S 0.430 PIPE; SUCTION
041 4187308 4 O-ring 0.010 FOR #39 and #40
043 YA60042763 1 Assembly: Hose 0.842 PIPE; RETERN-FRONT(L-UPPER)
044 A852333 1 Elbow: S 0.130 FOR #43
046 9223273 1 Hose assembly 0.350 ELE; OP; PTS: SH/V: C-DEVICE; SWING
048 YA40007250 1 Bracket 0.520 FOR FRAME
049 J271030 4 Bolt: Sems 0.030 FOR #48 and #50
050 4193816 2 Clip 0.060
052 4201986 1 Bushing: Rubber 0.030 FOR FRAME
054 4055312 10 Clip: Band 0.010
055 4121859 21 Clip: Band 0.005
057 4190265 1 Clip 0.050
058 J271025 1 Bolt: Sems 0.030
061 4411001 1 Valve: Shuttle 0.450
062 J260845 2 Bolt: Sems 0.020
063 J260870 2 Bolt: Sems 0.030
064 9764485 1 Bracket 0.200
065 J271035 2 Bolt: Sems 0.040
066 A852122 1 Adapter: S 0.040 SH/V: B
067 A852323 2 Elbow: S 0.090 SH/V: A,C
068 A885002 1 Plug 0.030 SH/V: D
069 4409086 1 Hose 0.660 SH/V: A-S/V: SH
071 4190264 2 Clip 0.030
072 4190282 2 Clip 0.030
073 J271025 2 Bolt: Sems 0.030
075 4234371 1 Tee: S 0.140 RETURN-1 PIPE-#43 HOSE(HRV)
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List No. 9266918 (Piping: Assist (2.67-m short arm piping)) ZX330-5G-214
No. Part No. Qty. Part Finished mass Remarks
000 8089063 2 Pipe 0.830 Both sides, top
001 8089064 1 Pipe 0.760 Left, bottom
003 4189858 2 Clamp: Pipe 0.170 Left
004 4190124 2 Clamp: Pipe 0.160 Right
006 4665706 4 Bolt: Sems 0.060
008 4462707 3 Hose 3.050 L = 1700
011 94-1702 2 Adapter: S 0.040 Left
012 4232933 1 Joint: Self-sealing 0.030 Left, top
013 4059552 1 Joint: Self-sealing 0.300 Left, bottom
014 94-1302 2 Adapter: S 0.050 Left
017 94-1702 1 Adapter: S 0.040 Right
018 4059552 1 Joint: Self-sealing 0.300 Right
019 94-1302 1 Adapter: S 0.050 Right
021 4121859 2 Clip: Band 0.005
ZX330-5G-214
List No. YA60033614 (Electric control parts (cab))
No. Part No. Qty. Part Finished mass Remarks
000 4651295 1 Switch 0.050 Installation location: R2: L6
001 4651278 1 Harness: Wire 0.010 Switch sub-harness
002 2058776 1 Case 0.020 For installing the switch
003 3121182 3 Cap 0.010 Caps for the empty parts of the case
004 4121859 1 Clip: Band 0.005
006 YA00016262 1 Harness: Wire 1.000
007 4436534 2 Relay 0.030 B (B)
008 4055312 8 Clip: Band 0.010
009 4692542 1 Clip: Band 0.010
4676769, 1
(Control valve) (Cylinder)
4676782, 1
(Control valve) (Monitor)
Select any.
(10)4452734~1
(HOSE)
[EG-07-06-040N]
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9218031, 1
(Gear pump)
4153543, 1
(O-ring)
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List No. YA60057490 (Piping: Boom)
ZX330-5G-214
If the warranty period (five months from the delivery date) of the bolt to which
TB2446 (blue) has been applied has expired, apply Loctite 262 (red) to the bolt before installing it.
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List No. YA60033591 (Seat: Screw (Boom))
ZX330-5G-214
DWG. No.
8122385
PARTS NAME
Add; Boom
YA40020393
DWG. No.
PARTS NAME
Add; Boom
DWG. No.
9263236
PARTS NAME
Piping; Assist
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List No. 9266918 (Piping: Assist) [2.67-m short arm piping]
ZX330-5G-214
If the warranty period (five months from the delivery date) of the bolt to which
TB2446 (blue) has been applied has expired, apply Loctite 262 (red) to the bolt before installing it.
DWG. No.
9266918
PARTS NAME
Piping; Assist
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List No. 9267494 (Piping: Assist) [4.00-m long arm piping]
ZX330-5G-214
If the warranty period (five months from the delivery date) of the bolt to which
TB2446 (blue) has been applied has expired, apply Loctite 262 (red) to the bolt before installing it.
DWG. No.
9267494
PARTS NAME
Piping; Assist
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List No. YA60033593 (Seat: Screw (Arm)) [3.20-m standard arms]
ZX330-5G-214
DWG. No.
8104855
PARTS NAME
Add; Arm
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List No. YA60033593 (Seat: Screw (Arm)) [2.67-m short arms]
ZX330-5G-214
DWG. No.
8105256
PARTS NAME
Add; Arm
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List No. YA60033593 (Seat: Screw (Arm)) [4.00-m long arms]
ZX330-5G-214
DWG. No.
8105257
PARTS NAME
Add; Arm
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List No. YA60033593 (Seat: Screw (Arm)) [2.67-m H arms]
ZX330-5G-214
YA40006153
DWG. No.
PARTS NAME
Add; Arm
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List No. YA60033593 (Seat: Screw (Arm)) [3.20-m H arms]
ZX330-5G-214
YA40032542
DWG. No.
PARTS NAME
Add; Arm
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List No. YA60033613 (Front lever)
ZX330-5G-214
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List No. YA60033614 (Electric control parts (cab))
ZX330-5G-214
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List No. YA60057492 (Electric control parts (main body))
ZX330-5G-214
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ZX330-5G-214
(41) 4121859, 1
(CLIP: BAND)
[382-T120R/W]
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ZX330-5G-214
(18) 4401476, 1
(HOSE)
[EE-07-09-245N]
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List No. YA60025944 (Bracket)
ZX330-5G-214