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Isomerization: Oil Refining and Products
Isomerization: Oil Refining and Products
Related terms:
3.2 Isomerization
Isomerization is an intermediate, fed preparation-type process. There are more than
200 units worldwide, with a processing capacity of 1.5 million barrels/day of light
paraffins. Two types of units exist: C4 isomerization and C5/C6 isomerization. A C4
unit will convert normal butane into isobutane, to provide additional feedstock for
alkylation units, whereas a C5/C6 unit will isomerize mixtures of C5/C6 paraffins,
saturate benzene, and remove naphtenes.
Superacids
George A. Olah, G.K. Surya Prakash, in Encyclopedia of Physical Science and Tech-
nology (Third Edition), 2003
III.E Isomerization
The isomerization of hydrocarbons is of practical importance. Isomeric dialkyl-
benzenes, such as xylenes, are starting materials for plastics and other products.
Generally, the need is for only one of the possible isomers, and thus there is a po-
tential for intraconversion (isomerization). Straight-chain alkanes with five to eight
carbon atoms have considerably lower octane numbers than their branched isomers,
and hence there is a need for higher-octane branched isomers. Isomerizations
are generally carried out under thermodynamically controlled conditions and lead
to equilibria. The ionic equilibria in superacid systems generally favor increasing
amounts of the higher-octane branched isomers at lower temperatures.
18.3.5 Isomerization
Isomerization of low boiling (<C6) normal hydrocarbons to saturated branched
hydrocarbons was another refining development triggered by the need for octane,
that was introduced in 1943 (Speight, 1991). In this process various catalysts and
reactor conditions are used to convert C4 to C6 feed streams (butane, pentane, and/or
pentane-hexane) into their various isomeric equivalents, i.e., isobutane, isopentane,
2,2-dimethlybutane, 2,3-dimethylbutane, 2-methylpentane, and 3-methylpentane.
The specific reaction conditions during isomerization (type and age of catalyst, feed
stream and rate, and temperature) will yield rather specific distributions of isomers,
collectively known as isomerate.
HYDROCARBON CONTAMINANTS
The tendency of the catalyst to coke or sludge is minimal. The process therefore
offers great flexibility with respect to the amount of hydrocarbons other than C5/C6.
Sharp fractionation is not required to prevent C6 cyclics and C7 from entering the
isomerization reactor. The effect of some of these hydrocarbons follows.
Olefins
The isomerization catalyst can tolerate up to 2% of C5/C6 olefins. Therefore, the feed
from an FCCU or thermal cracker cannot be handled in an isomerization unit. Large
quantities of olefins, if present in the feed, physically coat the catalyst following
polymerization.
Cyclic Compounds
Cyclic compounds, if present in the feed, are adsorbed on the catalyst, reducing
the active sites available for paraffin isomerization. Therefore, if the feed contains
significant amounts of cyclic compounds, such as benzene, the catalyst inventory in
the reactor has to be increased. Unsaturated cyclic hydrocarbons consume consider-
able quantities of hydrogen, resulting in exothermic reactions, which is undesirable
from an isomerization equilibrium view point. Benzene is rapidly hydrogenated
and converted to cyclohexanes. Cyclohexanes and other C6 naphthenes are partially
converted to C6 paraffins.
C7 Hydrocarbons
C7 hydrocarbons crack readily to C3 and C4, and those that do not hydrocrack are
isomerized to a mixture having a lower octane number than C5 or C6. C7 naphthenes
have an effect similar to C6 naphthenes.
Figure 9. UV–visible absorption spectra of the complexes (22) and (37) in ethanol
solution at room temperature.
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Polymer Reactions
Ernest Maréchal, in Comprehensive Polymer Science and Supplements, 1989
Scheme 3.
The 13C NMR spectrum of a sample of PCMT stored at room temperature for three
months shows that the reaction in Scheme 4 takes place.
Scheme 4.
The repeating unit isomerization of PCMT occurs in the bulk and in non-nucle-
ophilic solvents such as chloroform, dichloromethane and nitrobenzene. Regardless
of the medium, the rearrangement stops when about 40% of the initial PCMT
monomer units is isomerized. The rate-determining step is the attack of sulfur atom
on the carbon–chloride bond.
The separation of the reactive groups (S and CCl) by as many as five bonds does not
preclude the isomerization from taking place, as found for poly[(4-chlorobutyl)thi-
irane] (1), this is consistent with the chemistry of low molecular weight chloroalkyl-
sulfides.
Tirrell et al.60 showed that poly(epichlorohydrin) does not undergo repeating unit
isomerization; however substituted polyether carrying functional groups placed five
bonds away from the backbone heteroatom could undergo isomerization due to
anchimeric assistance.
Catalysis, Homogeneous
Piet W.N.M. van Leeuwen, in Encyclopedia of Physical Science and Technology (Third
Edition), 2003
This is the only step that needs to be steered to the correct enantiomer, since the
other two are produced in the desired stereochemistry with the route depicted.
Of the eight possible isomers only this one (1R,3R,4S) is important. After the
enantioselective isomerization the enamine is hydrolyzed. A Lewis acid catalyzed
ring closure gives the menthol skeleton. In a subsequent step the isopropenyl
group is hydrogenated over a heterogeneous Raney nickel catalyst. Asymmetric
catalysis involving metal-catalyzed hydrogenations and isomerization is becoming
increasingly important in the production of pharmaceuticals, agrochemicals, and
flavors and fragrances.
The polymerization mechanism of the SIP and DIP is explained as follows: In the
initiation, N-alkylated oxazolinium salt is first formed. With the sulfonate initiator,
the propagation via the oxazolinium species occurs to induce the SIP process, as the
nucleophilicity of the counteranion is weak. When the counteranion of the salt is suf-
ficiently nucleophilic as in the case of halides (X = Br, Cl), it catalyzes the rearrange-
ment of the oxazolinium ion to 3-methyl-1-azonia-3-azaspiro[4.4]nonan-2-one salt,
a spiro-structure, via a covalent-type alkyl halide species as an intermediate. This
isomerization to form the spiro-intermediate is the key step of the DIP. Its formation
is preferred since it is more thermodynamically stable than the oxazolinium ion, due
to the more stable C=O bond than the C=N bond (Scheme 12). This spiro salt is
sufficiently electrophilic to suffer the attack of the counteranion or the monomer.
The attack of the counteranion exclusively occurs at the pyrrolidinium ring, and a
covalent ethyleneurea species is generated selectively.20
It is very unusual that the polymerization of the bifunctional monomer of cyclic rigid
structure gives linear polymer. The polymerization mechanism for DIP of BOP can
be explained as shown in Scheme 14.
3.15.7.2.2(ii) -Pinene
The first example of living cationic isomerization polymerization of -pinene was
reported with the HCl–2-chloroethyl vinyl ether adduct [CH3CH(OCH2-CH2Cl)Cl] or
1-phenylethyl chloride/TiCl3(OiPr)-initiating system in the presence of nBu4NCl in
CH2Cl2 at –40 and –78 °C.76,77 The polymerization was rather slow even at relatively
high initiator (20 mM) and coinitiator (100 mM) concentrations. The much stronger
Lewis acid coinitiator TiCl4 induced an extremely rapid polymerization yielding
polymers with controlled molecular weight but with broad MWDs. The 1H NMR
analysis of the polymers showed a tert-chloride end group, and isomerized -pinene
repeat units with a cyclohexene ring. Copolymerization of -pinene with IB indicated
that the two monomers exhibit almost equal reactivity.78
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