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BATCH 2021: COST ACCOUNTING AND CONTROL

SAN BEDA UNIVERSITY - BS ACCOUNTANCY


Ora et Labora
PROFESSOR: Sir Jayson Chio

OUTLINE
I. INTRODUCTION TO COST ACCOUNTING
II. THE COST AND MANAGEMENT ACCOUNTING FRAMEWORK
III. JOB ORDER COSTING
IV. MATERIALS
V. LABOR
VI. OVERHEAD

I. INTRODUCTION TO COST ACCOUNTING

COST ACCOUNTING DEFINED COST ACCOUNTING SYSTEM

A specialized field of accounting emphasizes the Accumulates the product costs, originating with
determination and control of costs. inventory and ending with the cost of goods sold.

A system that records, summarizes, analyzes and Consists of accounts for the various manufacturing
interprets the information of material cost, labor and costs.
overhead essential to produce and sell a product or
service. Uses the perpetual inventory system.

A branch of accounting concerned with


accumulating costs for financial reporting and
decision-making purposes.
COMPARISON OF FINANCIAL, MANAGERIAL, AND COST ACCOUNTING
FINANCIAL ACCOUNTING MANAGERIAL ACCOUNTING COST ACCOUNTING

It is the use of accounting It focuses on the needs of parties It is the intersection between
information for reporting to within the organization financial and managerial
external parties, including accounting.
investors and creditors. Managerial accounting
information commonly Cost accounting information is
It is primarily concerned with addresses individual or needed and used by both
financial statements for divisional concerns rather than financial and managerial
external use by those who supply those of the enterprise as a whole accounting.
funds to the entity and other
persons who may have vested Information may be current or It provides product cost
interest in the financial operations forecasted information to BOTH external and
of the firm internal parties.
Timely the data are futuristic
Based on historical transaction
data. Some of the costs are not
recorded on the accounting books
Information may be historical, of the organization
quantitative, monetary and
verifiable.

1 | Cost Accounting and Control | CALUB, CASALLAS, PINGOL, SANCHEZ, UNCIANO| BATCH 2021
BASIC PRODUCT-COSTING SYSTEMS
JOB ORDER COSTING PROCESS COSTING HYBRID COSTING

Provides a separate record for the Accumulates the cost for each Incorporates both JOB ORDER
cost of each quantity of product department or process. COSTING and PROCESS
that passes through the factory. COSTING
Accumulates the cost for each
Costs are assigned to each job or department or process. Operation Costing - a hybrid
to each batch or goods. costing system often used in
Emphasizes a weekly or monthly repetitive manufacturing where
Used by companies that produce time period finished products have common,
one-of-a-kind, unique as well as distinguishing
customized or special order Used by companies that produce characteristics.
products. similar goods and pass through
a continuous production process.
It uses just one Work in Process
Inventory Control Account in the It uses several Works in Process
General Ledger. Inventory Accounts (one for each
department or work center in the
The job cost sheet provides the manufacturing process)
details for the Work in Process
Account. The cost of production report
provides the detail for the Work in
Process Account for each
department.

Example: Companies producing


paint, oil and gas, automobiles,
bricks, or soft drinks

USES OF COST INFORMATION


1. Determining the selling price of a product
2. Meeting Competition
3. Bidding on Contracts
4. Analyzing Profitability
5.
MERCHANDISING vs. MANUFACTURING
JOB ORDER COSTING PROCESS COSTING

1. Nature Buy and Sell Produce and Sell

2. Inventory Merchandise Inventory (Ready for Raw Materials, Work in Process,


sale) Finished Goods

3. Cost of Goods Sold Purchase price and incidental Purchase price of materials, labor
expenses cost and overhead cost.

PLANNING AND CONTROL


PLANNING Process of establishing objectives or goals for the firm and determining the means by
which the firm will attain them.

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It is essential to good management because it provides a means of coordinating all of
the operations of a firm.

Development of plans by providing historical costs that serve as basis for projecting
data for planning.

Strategic Planning Long range goals

Objective to determine the overall


direction of the company.

Tactical Planning Shorter range of plans

Emphasizes plans to achieve the strategic


goals.

Operations Planning Day-to-day implementation of tactical


plans.

Emphasizes the coordination of the major


factors of production (materials, labor and
facilities)

CONTROL Process of monitoring the company’s operations.

Determine whether the objectives identified in the planning process are being
accomplished.

COST OF GOODS SOLD STATEMENTS

FOR MERCHANDISING:

Beginning Inventory xxx

Purchases xxx

Freight-In xxx

Purchase Returns (xxx)

Purchase Discounts (xxx)

Net Purchase xxx

Goods Available for Sale xxx

Ending Inventory (xxx)

COST OF GOODS SOLD XXX

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FOR MANUFACTURING:

Beginning Raw Materials xxx

Purchases (Raw Materials) xxx

Freight-In xxx

Purchase Returns (xxx)

Purchase Discounts (xxx)

Net Purchase xxx

Total Materials Available for Sale xxx

Ending Raw Materials (xxx)

Raw Materials Used XXX

Direct Labor Cost XXX

Factory Overhead XXX

TOTAL MANUFACTURING COST XXX

Beginning Work-In-Process xxx

Total Work-In-Process XXX

Ending Work-In-Process (xxx)

COST OF GOODS MANUFACTURED XXX

Beginning Finished Goods xxx

Total Goods Available for Sale XXX

Ending Inventory (xxx)

COST OF GOODS SOLD XXX

II. THE COST AND MANAGEMENT ACCOUNTING FRAMEWORK

MANUFACTURING COSTS/PRODUCT COSTS/INVENTORIABLE COSTS


DIRECT MATERIALS DIRECT LABOR FACTORY OVERHEAD

Those that can be traced to the Represent the amount paid as A varied collection of
finished product. wages to those working directly production-related costs that
on the product. CANNOT BE practically or
Examples: conveniently traced directly to end
● Iron ore for steel This includes: products.
● Sheet steel for ● Machine operators
automobiles ● Maintenance workers These include indirect materials

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● Flour for bread ● Managers and supervisors and indirect labor.
● Wood for tables and chairs ● Support personnel
● People who handle, Examples of Indirect Materials:
inspect and store ● Nails
materials ● Rivets
● Lubricants
Payroll related costs, such as ● Small tools/supplies
payroll taxes, group insurance,
sick pay, vacation and holiday pay Examples of Indirect Labor:
and other fringe benefits can be ● Lift-truck driver’s wages
considered as part of direct labor ● Maintenance and
costs, but are INCLUDED AS Inspection Labor
FACTORY OVERHEAD. ● Engineering Labor
● Machine Helpers
● Supervisors

Examples of other indirect factory


costs:
● Building maintenance
● Machinery and tool
maintenance
● Property taxes
● Property insurance
● Pension costs

NON-MANUFACTURING COSTS/PERIOD COSTS


MARKETING/SELLING EXPENSES ADMINISTRATIVE/GENERAL EXPENSES

Often referred to as order-getting and order-filling Include all executive, organizational and clerical
costs. Expenses related to selling of goods to expenses that CANNOT be included under either
customers. production or marketing.

Examples include advertising, shipping, sales travel, Examples include executive compensation, general
sales commissions, sales salaries, and expenses accounting, secretarial, public relations and other
associated with finished goods warehouses. expenses that are related to the general
administration of the organization as a whole.

COST CLASSIFIED AS TO VARIABILITY


FIXED COST
- Items of cost which REMAIN CONSTANT IN TOTAL, irrespective of the volume of production.
- It is NOT RELATED TO ACTIVITY WITHIN THE RELEVANT RANGE.
TWO CATEGORIES OF FIXED COST
a. Committed fixed costs
- Costs that represent relatively LONG TERM COMMITMENTS on the part of the management
as a result of a past decision
- Examples: depreciation on equipment
b. Managed fixed costs
- Cost that are incurred on a SHORT TERM BASIS and can be more easily modified in
response to changes in management objective
- Examples: advertising, research and development and costs of training of employees.

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TABLE OF FIXED COST
Activity Fixed Cost per unit Total Fixed Cost

1 ₱1,500 ₱1,500

2 750 1,500

5 300 1,500

10 150 1,500

20 75 1,500

30 50 1,500
- The fixed cost per unit WILL DECREASE as the volume or units of production INCREASES and
vice versa

VARIABLE COST
- Items of cost which VARY DIRECTLY IN TOTAL in relation to volume of production
- Examples: direct materials, direct labor, royalties and commission of salesmen
SAMPLE TABLE OF VARIABLE COST
1 ₱100 ₱100

10 100 1,000

20 100 2,000

30 100 3,500
- Total variable cost INCREASES OR DECREASES PROPORTIONATELY with the activity, but the
variable cost per unit REMAINS THE SAME

MIXED COST
- Items of cost with FIXED AND VARIABLE COMPONENTS
TWO TYPES OF MIXED COST
a. Semi-variable Cost
- The fixed portion of a semi-variable cost usually represents a MINIMUM FEE for making a
particular item or service available.
- Example
● Cost of electricity where there is a basic minimum charge plus a specified cost per
kilowatt hour above the minimum
● Cost charged for using a cell phone under a plan
b. Step Costs
- The fixed portion CHANGES ABRUPTLY AT VARIOUS ACTIVITY LEVELS
- Example
● Supervisor’s salary
○ Assume one supervisor with a salary of P30,000 is needed for every 10 workers
○ If 15 workers are used, two supervisors (P60,000 in total) will be needed

METHODS FOR COST BEHAVIOR ANALYSIS


1. High Low Method

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2. Least Square Method (Regression)

FORMULAS:
Equation 1 Y = FC + VX

or simply:
y = a + bx

Equation 2 ∑y = na + b∑x

Equation 3 ∑xy = ∑xa + b∑x2

Notes:
y - Total Cost → Dependent Variable
FC/a - Fixed Cost → Intercept
V/b - Variable Cost Per Unit → Slope
x - Activity Level → Independent Variable
n - Number of Samples (e.g. months)

Example:

Month Units Produced Production Cost

April 500 4,000

May 700 5,250

June 900 6,000

July 600 4,750

August 800 5,500

September 550 4,250

1. High-Low Method

I. Solve for the b = Cost of the Highest Activity Level - Cost of the Lowest Activity Level
Variable Highest Activity Level - Lowest Activity Level
Cost Per
Unit (b) **Highest Activity Level: 900
**Lowest Activity Level: 500

b = 6,000 - 4,000
900 - 500

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b = 2,000
400

b=5

II. Solve for the Use Equation 1: y = a + bx


Fixed Cost
(a)
Highest Activity Level Lowest Activity Level

6,000 = a + 5(900) 4,000 = a + 5(500)


6,000 = a + 4,500 4,000 = a + 2,500
6,000 - 4,500 = a 4,000 - 2,500 = a
1,500 = a 1,500 = a

a = 1,500

EQUATION FOR
THE HIGH-LOW y = 1,500 + 5x
METHOD

2. Least Square Method (Regression)

SOLVE FOR THE VARIABLE COST PER UNIT (b)


I. Regression Table
n x y xy x2

April 500 4,000 2,000,000 250,000

May 700 5,250 3,675,000 490,000

June 900 6,000 5,400,000 810,000

July 600 4,750 2,850,000 360,000

August 800 5,500 4,400,000 640,000

September 550 4,250 2,337,500 302,500

∑ 4,050 29,750 20,662,500 2,852,500

II. Divide the Sum of the Units Produced (∑x) to the Number of Months (n)
= 4,050/6
= 675

III. Multiply the value (from step II) to Equation 2


675 [29,750 = 6a +b (4,050)] 675
20,081,250 = 4,050a + b (2,733,750) → NEW EQUATION 2

8 | Cost Accounting and Control | CALUB, CASALLAS, PINGOL, SANCHEZ, UNCIANO| BATCH 2021
IV. Solve for b (variable cost per unit)
***(Equation 3 minus New Equation 2)

Equation 3: 20,662,500 = 4,050a + b (2,852,500)

Equation 2 (New): 20,081,250 = 4,050a + b (2,733,750)

581,250 = b (118,750)

b = 4.89473

b = 4.89

SOLVE FOR THE FIXED COST (a)


Use Equation 2: 29,750 = 6a + b (4,050)
29,750 = 6a + 4.89473 (4,050)
29,750 = 6a + 19,823.68
29,750 - 19,823.68 = 6a
9,926.32 = 6a
1,654.39 = a

EQUATION FOR LEAST SQUARE METHOD y = 1,654.39 + 4.89x


(REGRESSION)

Sample Questions:
1. Using high low method, compute the variable cost per unit: ₱5
2. Using high low method, what is the monthly cost formula for the company: y = 1,500 + 5x
3. Using regression (least square method), compute the monthly fixed cost: ₱1,654.39
4. Using the high low method, what is the production cost if the units produced was 750
Equation for high low method: y = 1,500 + 5x

y = 1,500 + 5(750)
y = 1,500 + 3,750
y = 5,250

III. JOB ORDER COSTING

JOB ORDER COSTING


- It keeps the cost of various jobs or contracts separate during their manufacture or construction.
- This method is applicable to job order work in factories, workshops, and repair shops, as well as to
work by builders, construction engineers, shipbuilders, and printers.
- The cost unit is the job, the work order, or the contract; the records will show the cost of each.

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MAJOR SOURCE DOCUMENTS FOR JOB ORDER COSTING
A document that lists the total cost for a single job.

Designed to collect the costs of materials, labor and factory


overhead applicable to a specific job.

Each cost sheet is given a job number which is placed on


each material requisition and labor time ticket used in
JOB ORDER COST SHEET connection with the job.

These records accumulate product costs of specific units or


small batches of units for both product costing and control
purposes.

The file of job-order sheets for uncompleted jobs serves as


a perpetual book inventory and the subsidiary ledger for
Work in Process Control.

These records are the perpetual book inventory of costs and


quantities of materials on hand.
MATERIALS STOCK CARD
The file of materials stock cards for unused materials is the
subsidiary ledger for Materials Control.

These records are the perpetual book inventory of costs and


quantities of completed goods held for sale.
FINISHED GOODS STOCK CARD
The file of finished goods stock cards for unsold goods is
the subsidiary ledger of Finished Goods Control.

These records accumulate detailed manufacturing overhead


costs by department.
FACTORY OVERHEAD CONTROL COST
RECORD The file of these records for the accounting period is the
subsidiary ledger for Factory Overhead Control.

As the source documents for charging costs to jobs and


MATERIALS REQUISITION, TIME TICKET AND departments.
CLOCK CARD
To aid in fixing responsibility for control and usage of
materials and labor.

ACCOUNTING PROCEDURES FOR MATERIALS


1. Recording the purchase of materials
a. Entry to record the purchase of materials:
Materials xxxx

Accounts Payable xxxx

***An entry is made on the stock card under the RECEIVED section

b. Entry to record the return of materials to vendor:


Accounts Payable xxxx

Materials xxxx

10 | Cost Accounting and Control | CALUB, CASALLAS, PINGOL, SANCHEZ, UNCIANO| BATCH 2021
***An entry is made on the stock card under the RECEIVED section
enclosed in parenthesis to indicate reduction in quantity.

MATERIALS
DEBIT CREDIT

● Beginning Inventory ● Cost of direct materials issued


● Purchase of Materials ● Cost of indirect materials issued
● Freight-in ● Cost of materials returned to suppliers
● Cost of excess materials
● Returned from factory

2. Recording the issuance of materials


- When a job is started, the materials needed for the job are issued based on the materials
requisitions prepared by the employees.
- A copy of the requisition is given to the storekeeper, which will serve as the basis for the
materials to be issued.
- Work in Process
● Controlling account used to record the flow of the elements of cost through the factory
during a given period.

WORK IN PROCESS
DEBIT CREDIT

● Beginning Inventory ● Cost of materials, labor and factory


● Cost of DIRECT MATERIALS issued to overhead applied to JOBS
production COMPLETED during the period
● Cost of DIRECT LABOR ● Cost of DIRECT MATERIALS
● Amount of OVERHEAD APPLIED to RETURNED to the warehouse
production

a. Entry to record the issuance of direct materials:


Work in Process xxxx

Materials xxxx

***An entry is made on the stock card under the ISSUED section and also
on the cost sheet - Materials

b. Entry to record the issuance of indirect materials:


Factory overhead control xxxx

Materials xxxx

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***An entry is made on the stock card under the ISSUED section and also
on the overhead analysis sheet

ACCOUNTING PROCEDURES FOR LABOR


- In most factories, clock cards/time records are used to record the days or hours worked by each
employee.
- Clock cards/time records are used as the basis in computing the gross earnings of employees who are
paid hourly wages.
- Time tickets for various jobs are sorted, priced and summarized, and the time ticket hours should be
reconciled with the clock card hours.

1. Entry to record the payroll and the incurrence of liability:


Payroll xxxx

Withholding Tax Payable xxxx

SSS Premium Payable xxxx

PhilHealth Contribution Payable xxxx

Accrued Factory Payroll xxxx

2. Entry to record the distribution of payroll:


Work in Process xxxx

Factory overhead control xxxx

Payroll xxxx

3. Entry to record the payment of payroll:


Accrued Factory Payroll xxxx

Cash xxxx

- The Work in Process account is used to charge the jobs with the direct labor cost.
- Factory overhead control is charged for the indirect labor cost incurred

PAYROLL
DEBIT CREDIT

● Total wages/salaries EARNED BY ● Recording the distribution of payroll


FACTORY PERSONNEL during the
payroll period
● Recording the payroll and the
incurrence of liability

ACCRUED FACTORY PAYROLL

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DEBIT CREDIT

● Recording the payment of the payroll ● Balancing Beginning


● Recording the payroll and the
incurrence of liability

ACCOUNTING PROCEDURES FOR FACTORY OVERHEAD


- Factory/Manufacturing Overhead
● Controlling account for accumulating the indirect charges incurred in production.
FACTORY OVERHEAD FACTORY OVERHEAD OVER/UNDER APPLIED
CONTROL APPLIED OVERHEAD

Accumulate actual overhead Accumulate estimated factory Difference between the actual
incurred overhead applied to production. overhead incurred and the applied
overhead.
Predetermined rate is used and it
is computed using any of the
following:
● Units of Production
● Direct Material Cost
● Direct Labor Hours
● Direct Labor Cost
● Machine Hours

- As items in the factory overhead control account are incurred, the Factory Overhead Control account
is DEBITED.

MANUFACTURING OVERHEAD CONTROL


DEBIT CREDIT

● Cost of INDIRECT MATERIALS and ● CLOSING OF THE BOOKS, at the end


supplies issued from the warehouse of the accounting period
● Cost of INDIRECT LABOR
● Cost of OTHER INDIRECT EXPENSES
incurred by the company

MANUFACTURING OVERHEAD APPLIED


DEBIT CREDIT

● CLOSING OF THE BOOKS, at the end ● Cost of overhead allocated to


of the accounting period production and computed by
multiplying the actual factor being used
during the period by the
PREDETERMINED RATE

OVER/UNDER APPLIED OVERHEAD


DEBIT CREDIT

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● Actual Overhead > Applied Overhead ● Actual Overhead < Applied Overhead
(Underapplied Overhead) (Overapplied Overhead)

1. Entry for the applied factory overhead


Work in Process xxxx

Applied Factory Overhead xxxx

2. Closing entry of the Factory Overhead Control account and the Factory Overhead account (to
be done MONTHLY)
a. End of the month
Factory Overhead Applied xxxx

Under/Over-applied overhead xxxx

Factory overhead control xxxx

b. End of the year


Cost of Goods Sold xxxx

Under/Over-applied overhead xxxx

3. Closing is to be done YEARLY (End of the year):


Factory Overhead Applied xxxx

Cost of Goods Sold xxxx

Factory overhead control xxxx

ACCOUNTING PROCEDURES FOR FINISHED GOODS


1. Entry to record the cost of the jobs completed:
Finished Goods xxxx

Work in Process xxxx

2. Entry when the finished goods are delivered to customers:


Accounts Receivable xxxx

Sales xxxx

Cost of Goods Sold xxxx

Finished Goods xxxx

3. Entry when a job is delivered directly to a customer, entries may be merged into one:

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Cost of Goods Sold xxxx

Work in Process xxxx

- Finished Goods
● Controlling account used to record the flow of the cost of goods completed and transferred to
the finished goods storeroom during the period

FINISHED GOODS
DEBIT CREDIT

● Beginning Inventory ● Cost of finished goods SOLD during


● Factory cost of job order completed the period
● Cost of goods RETURNED BY THE
CUSTOMER

- Cost of Goods Sold


● Account used to accumulate the cost of finished goods disposed through sale to customers

COST OF GOODS SOLD


DEBIT CREDIT

● Cost of finished goods DISPOSED ● Cost of finished goods RETURNED


THROUGH SALE to customers BY CUSTOMERS
● Adjustment for UNDER-APPLIED ● Adjustment of OVERAPPLIED
FACTORY OVERHEAD FACTORY OVERHEAD
● Balance of the account at the END OF
THE PERIOD at the same time
DEBITING INCOME SUMMARY

IV. MATERIALS

SYSTEM OF ACCOUNTING FOR MATERIALS ISSUED TO PRODUCTION AND ENDING MATERIALS


INVENTORY
PERIODIC INVENTORY SYSTEM PERPETUAL INVENTORY SYSTEM

The purchase of direct and indirect materials is The purchase of direct and indirect materials
recorded in account: Purchases is recorded in account: Materials Inventory

Ending Materials Inventory is determined by a Both the cost of materials and ending
PHYSICAL COUNT OF THE MATERIALS ON materials inventory CAN BE DIRECTLY
HAND AT THE END OF THE PERIOD ASCERTAINED AFTER EACH
TRANSACTIONS

COMMONLY USED CONTROL PROCEDURES


ORDER CYCLING Materials on hand are reviewed on a REGULAR or PERIODIC

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CYCLE.

The cycle length will differ according to the type of material being
reviewed.

Essential or important materials will have a shorter review cycle


than less important items.

MIN-MAX METHOD Based on the assumption that materials inventory have minimum
and maximum levels.

Minimum quantity will represent the order point.

When the inventory reaches the minimum level, an order is placed


to increase the inventory to the maximum level.

TWO-BIN METHOD Used for materials that are considered inexpensive and/or
nonessential.

There are divided into two separate bins:


● FIRST BIN - contains the quantity of materials that will be
used between the time an order is received and the next
order
● SECOND BIN - contains the quantity of materials that will
be used between the ordering and delivery, plus additional
units of safety stock.

AUTOMATIC ORDER SYSTEM Used by most companies that are computerized.

An order is automatically placed when the level of inventory


reaches a predetermined order point quantity.

ABC PLAN Used by companies with a large number of materials, EACH ONE
HAVING A DIFFERENT VALUE

This method is a systematic way of grouping materials into


SEPARATE CLASSIFICATION and determining the degree of
control that ech group requires.

MATERIAL CONTROL
Physical Control of Materials
1. Limited Access - only AUTHORIZED PERSONNEL should have access to materials storage area.
2. Segregation of Duties - the following functions should be segregated to MINIMIZE OPPORTUNITIES
for misappropriation of inventories.
3. Accuracy in Recording - inventory records should permit the determination of inventory quantities on
hand upon request, and cost records should provide the data for the valuation of inventories for the
preparation of financial statements.

Controlling the Investment in Materials


1. Order Point - the point at which an item should be ordered, which occurs when the predetermined
minimum level of inventory on hand is reached.

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a. Usage - the anticipated rate at which the materials will be used.
b. Lead time - the estimated time interval between the placement of an order and receipt of the
material.
c. Safety stock - the estimated minimum level of inventory needed to protect against running out
of stock

Formula for Order Point: Daily Usage x Lead Time


Formula for Reorder Point: (Daily Usage x Lead Time) + Safety Stock

EXAMPLE
The expected daily usage of an item of material is 500 units, the anticipated lead time is 10 days, and
estimated safety stock is 1,200 units.

Order Point
Order Point = 500 units x 10 days

= 5,000 units

Reorder Point
Reorder Point = (500 units x 10 days) + 1,200 units

= 6,200 units

2. Economic Order Quantity (EOQ) - the purchase order which results in the minimum total inventory
cost.

Factors to be considered in determining Factors to be considered in determining


ORDERING COSTS CARRYING COSTS

1. Salaries and wages of employees 1. Materials storage and handling costs


engaged in purchasing, receiving and 2. Interest, insurance, and property taxes
inspecting materials 3. Loss due to theft, deterioration, or
2. Communication costs associated with obsolescence
ordering, such as telephone, postage and 4. Records and supplies associated with the
forms of stationery carrying of inventories
3. Materials accounting and record keeping

METHODS OF COMPUTING ECONOMIC ORDER QUANTITY (EOQ)


SAMPLE PROBLEM
D Company buys a material for ₱20 per unit. The total annual needs are 6,000 units, with a carrying cost of
₱2.00 per unit and order cost of ₱15.00

Number of units required annually 6,000 units

Carrying Cost ₱2.00

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Ordering Cost ₱15.00

1. FORMULA METHOD

2𝐶𝑁
EOQ =
𝐾

EOQ - Economic Order Quantity


C - Cost of placing an order/Ordering Cost
N - Number of units required annually
K - Carrying Cost per Unit of Inventory

EOQ
2(15)(6,000)
=
2

180,000
=
2

= 90, 000
EOQ = 300 units

Annual ordering cost


Annual ordering cost 𝑁𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 𝑢𝑛𝑖𝑡𝑠 𝑟𝑒𝑞𝑢𝑖𝑟𝑒𝑑 𝑎𝑛𝑛𝑢𝑎𝑙𝑙𝑦
= × 𝑂𝑟𝑑𝑒𝑟𝑖𝑛𝑔 𝐶𝑜𝑠𝑡
𝐸𝑂𝑄

6,000
= x 15
300

Annual ordering cost = ₱300.00

Annual carrying cost


Annual carrying cost 𝐸𝑂𝑄
= × 𝐶𝑎𝑟𝑟𝑦𝑖𝑛𝑔 𝐶𝑜𝑠𝑡
2

300
= x2
2

Annual ordering cost = ₱300.00

Average Inventory
Average Inventory 𝐸𝑂𝑄
=
2

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300
=
2

Average Inventory = 150 units

Number of Orders in a Year


Number of Orders 𝑁𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 𝑢𝑛𝑖𝑡𝑠 𝑟𝑒𝑞𝑢𝑖𝑟𝑒𝑑 𝑎𝑛𝑛𝑢𝑎𝑙𝑙𝑦
=
𝐸𝑂𝑄

6,000
=
300

Number of Orders = 20 orders

2. TABULAR METHOD
Formulas for the Tabular Method
Order Size Number of units per order

Number of Orders 𝑁𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 𝑢𝑛𝑖𝑡𝑠 𝑟𝑒𝑞𝑢𝑖𝑟𝑒𝑑 𝑎𝑛𝑛𝑢𝑎𝑙𝑙𝑦


𝑂𝑟𝑑𝑒𝑟 𝑆𝑖𝑧𝑒

Total Order Cost Number of Orders x Ordering Cost

Average Inventory 𝑂𝑟𝑑𝑒𝑟 𝑆𝑖𝑧𝑒


2

Total Carrying Cost Average Inventory x Carrying Cost

Total Order & Carrying Cost Total Order Cost + Total Carrying Cost

***Assume that the following order sizes are: 100 units, 200 units, 600 units, 1,200 units and 1,500 units

Order Size No. of Orders Total Order Average Total Carrying Total Order &
Cost Inventory Cost Carrying Cost

100 60 ₱900.00 50 ₱100.00 ₱1,000.00

200 30 450.00 100 200.00 650.00

600 10 150.00 300 600.00 750.00

1,200 5 75.00 600 1,200.00 1,275.00

1,500 4 60.00 750 1,500.00 1,560.00


**The GREATER the inventory on hand → the GREATER the total carrying cost, but LESSER the total ordering cost

METHODS OF COSTING MATERIALS


EXAMPLE:
August 1 Beginning Balance 1,600 units at ₱6.00

19 | Cost Accounting and Control | CALUB, CASALLAS, PINGOL, SANCHEZ, UNCIANO| BATCH 2021
August 5 Purchased 400 units at ₱7.00

August 9 Purchased 400 units at ₱8.00

August 16 Issued 800 units

August 24 Purchased 600 units at ₱9.00

August 27 Issued 1,000 units

1. First-In, First-Out - inventories are stated in terms of the most recent costs and expense is charged
with the earliest cost incurred.

Date Received Issued Balance

August 1 1,600 at ₱6.00 9,600.00

August 5 400 at ₱7.00 1,600 at ₱6.00 9,600.00


400 at ₱7.00 2,800.00

August 9 400 at ₱8.00 1,600 at ₱6.00 9,600.00


400 at ₱7.00 2,800.00
400 at ₱8.00 3,200.00

August 16 800 at ₱6.00 800 at ₱6.00 4,800.00


400 at ₱7.00 2,800.00
400 at ₱8.00 3,200.00

August 24 600 at ₱9.00 800 at ₱6.00 4,800.00


400 at ₱7.00 2,800.00
400 at ₱8.00 3,200.00
600 at ₱9.00 5,400.00

August 27 800 at ₱6.00 200 at ₱7.00 1,400.00


200 at ₱7.00 400 at ₱8.00 3,200.00
600 at ₱9.00 5,400.00

COST OF MATERIALS ISSUED

800 at ₱6.00 4,800.00

800 at ₱6.00 4,800.00

200 at ₱7.00 1,400.00

TOTAL 1,800 units 11,000.00

ENDING INVENTORY (AUG 31)

200 at ₱7.00 1,400.00

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400 at ₱8.00 3,200.00

600 at ₱9.00 5,400.00

TOTAL 1,200 units 10,000.00

2. Average
a. Weighted Average Method - used for PERIODIC INVENTORY SYSTEM; this method is
based on the assumption that units issued should be charged at an average cost.

1,600 at ₱6.00 9,600.00

400 at ₱7.00 2,800.00

400 at ₱8.00 3,200.00

600 at ₱9.00 5,400.00

TOTAL 3,000 units 21,000.00

Weighted Average Unit Cost 21,000


= 3,000

= ₱7.00

COST OF MATERIALS ISSUED = 1,800 units x ₱7.00

= ₱12,600.00

ENDING INVENTORY = 1,200 units x ₱7.00

= ₱8,400.00

b. Moving Average Method - used for PERPETUAL INVENTORY SYSTEM; this method is
calculated after each new purchase, and this amount is used to cost each subsequent
issuance until another purchase is made.

Date Received Issued Balance

August 1 1,600 at ₱6.00 9,600.00


August 5 400 at ₱7.00 400 at ₱7.00 2,800.00

2,000 at ₱6.20 12,400.00


August 9 400 at ₱8.00 400 at ₱8.00 3,200.00

2,400 at ₱6.50 15,600.00


August 16 800 at ₱6.50 (800 at ₱6.50) (5,200.00)

1,600 at ₱6.50 10,400.00


August 24 600 at ₱9.00 600 at ₱9.00 5,400.00

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2,200 at ₱7.18 15,800.00
August 27 1,000 at ₱7.18 (1,000 at ₱7.18) (7,180.00)

August 31 (end) 1,200 at ₱7.18 8,620.00

COST OF MATERIALS ISSUED:

800 at ₱6.50 5,200.00

1,000 at ₱7.18 7,180.00

TOTAL 1,800 units 12,380.00

FREIGHT-IN
1. Direct Charging ● Freight incurred on the purchase of raw materials is
ADDED TO THE INVOICE PRICE.
● Account DEBITED for the freight is MATERIALS.

If two or more materials are purchased and delivered at the


same time, the freight must be allocated using the following
methods:

Relative Peso Value Method Relative Weight Method

Freight is allocated on the Freight is allocated on the


basis of the PESO VALUE of basis of the WEIGHT of the
the items purchased. items purchased.

EXAMPLE:
An invoice for X, Y, and Z is received from Heavyweight Co. Invoice totals are X - ₱125,000; Y -
₱75,000; Z - ₱100,000. The freight charges on this shipment of 18,000 pounds total ₱7,500. Weights
for the respective materials are 10,000, 6,000 and 7,500 pounds.

Formula for Cost per 𝑇𝑜𝑡𝑎𝑙 𝐶𝑜𝑠𝑡 𝑜𝑓 𝑎 𝑃𝑟𝑜𝑑𝑢𝑐𝑡


Pound 𝑊𝑒𝑖𝑔ℎ𝑡

Formula for Percentage 𝐹𝑟𝑒𝑖𝑔ℎ𝑡 𝐶ℎ𝑎𝑟𝑔𝑒


𝑇𝑜𝑡𝑎𝑙 𝐶𝑜𝑠𝑡 𝑜𝑓 𝑎𝑙𝑙 𝑃𝑟𝑜𝑑𝑢𝑐𝑡𝑠

Formula for Freight Per 𝐹𝑟𝑒𝑖𝑔ℎ𝑡 𝐶ℎ𝑎𝑟𝑔𝑒


Pound 𝑇𝑜𝑡𝑎𝑙 𝑊𝑒𝑖𝑔ℎ𝑡 𝑜𝑓 𝑎𝑙𝑙 𝑃𝑟𝑜𝑑𝑢𝑐𝑡𝑠

Relative Peso Value Method


Product Invoice Percentage Share in Freight Total Cost Cost Per Pound

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X 125,000.00 2.50% 3,125.00 128,125.00 12.81

Y 75,000.00 2.50% 1,875.00 76,875.00 12.81

Z 100,000.00 2.50% 2,500.00 102,500.00 13.67

300,000.00 7,500.00 307,500.00

Computation for the Percentage:


7,500
= = 2.50%
300,000

Relative Weight Method


Product Weight Freight per Share in Freight Total Cost Cost Per Pound
Pound

X 10,000 0.3191 3,191.49 128,191.49 12.82

Y 6,000 0.3191 1,914.89 75,914.89 12.82

Z 7,500 0.3191 2,393.62 102,393.62 13.65

23,500 7,500.00 307,500.00

Computation for Freight Per Pound:

7,500
= 0.3191489362
23,500

JOURNAL ENTRY:
Materials 307,500

Accounts Payable 307,500

2. Indirect Charging Freight incurred on the purchase of raw materials is charged to


FACTORY OVERHEAD CONTROL account

JOURNAL ENTRY:
Materials 300,000

Factory Overhead Control 7,500

Accounts Payable 307,500

SPOILED UNITS, DEFECTIVE UNITS, SCRAP MATERIAL AND WASTE MATERIAL IN A JOB ORDER
COST SYSTEM
SPOILED UNITS These are units that do not meet production standards and are either sold
for their salvage value or discarded.

These units are taken out of the production and no further work is
performed on them, when they are discovered.

23 | Cost Accounting and Control | CALUB, CASALLAS, PINGOL, SANCHEZ, UNCIANO| BATCH 2021
Entry to charged to the SPECIFIC JOB
Spoiled Goods xxxx

Work in Process xxxx

Entry to charged to ALL PRODUCTION


Spoiled Goods xxxx

Factory Overhead Control xxxx

Work in Process xxxx

DEFECTIVE UNITS These are units that do not meet production standards and must be
processed further in order to be salable as good units or as irregular.

Entry to charged to the SPECIFIC JOB


Work in Process xxxx

Materials xxxx

Payroll xxxx

Factory Overhead Applied xxxx

Entry to charged to ALL PRODUCTION


Factory Overhead Control xxxx

Materials xxxx

Payroll xxxx

Factory Overhead Applied xxxx

SCRAP MATERIAL These are left over from the production process that cannot be put back
into production for the same purpose.

Scrap recovered CAN BE TRACED to a specific job


Scrap/Scrap Materials xxxx

Work in Process xxxx

Scrap recovered are NOT TRACEABLE to a specific job


Scrap/Scrap Materials xxxx

Miscellaneous Income xxxx

Scrap recovered FROM FACTORY SUPPLIES


Scrap/Scrap Materials xxxx

24 | Cost Accounting and Control | CALUB, CASALLAS, PINGOL, SANCHEZ, UNCIANO| BATCH 2021
Factory Overhead Control xxxx

WASTE MATERIALS These are left over from the production process that has no further use or
resale value and may require cost for their disposal.

Waste exceeding a specified normal level (based on past experience)


indicates INEFFICIENCIES in the production process and signals
management to take corrective action.

Allocated to ALL JOBS


Factory Overhead Control xxxx

Accounts Payable xxxx

Allocated to a SPECIFIC JOBS


Work in Process - (Job Number) xxxx

Accounts Payable xxxx

EXAMPLE #1 - Job 1234 called for the making of 5,000 units, with these unit costs:
Direct Materials ₱20.00

Direct Labor 15.00

Factory Overhead (allowance 10.00


₱1.00 for spoiled work)

TOTAL ₱45.00

1. When the order was completed, 250 rejected units were sold for ₱18.00 each.
ENTRIES:
a. Charged to SPECIFIC:
Work in Process 220,000

Materials 100,000

Payroll 75,000

Factory Overhead Applied 45,000

Solutions:
Materials = 5,000 x 20
Labor = 5,000 x 15
Overhead = 5,000 x 9

Spoiled Goods 4,500

Work in Process 4,500

Solutions:

25 | Cost Accounting and Control | CALUB, CASALLAS, PINGOL, SANCHEZ, UNCIANO| BATCH 2021
Spoiled = 250 x 18

Finished Goods 215,500

Work in Process 215,500

Solutions:
Finished Goods = 220,000 - 4,500

b. Charged to ALL PRODUCTION:


Work in Process 225,000

Materials 100,000

Payroll 75,000

Factory Overhead Applied 50,000

Solutions:
Materials = 5,000 x 20
Labor = 5,000 x 15
Overhead = 5,000 x 10

Spoiled Goods 4,500

Factory Overhead Control 6,750

Work in Process 11,250

Solutions:
Work in Process = 250 x 45
Spoiled = 250 x 18

Finished Goods 208,750

Work in Process 208,750

Solutions:
Finished Goods = 220,000 - 11,250

2. 300 units were found to be defective and required the following additional costs: Materials -
₱4,000; Labor - ₱3,500; Overhead - ₱2,500
ENTRIES:
a. Charged to SPECIFIC:
Work in Process 220,000

Materials 100,000

Payroll 75,000

26 | Cost Accounting and Control | CALUB, CASALLAS, PINGOL, SANCHEZ, UNCIANO| BATCH 2021
Factory Overhead Applied 45,000

Work in Process 10,000

Materials 4,000

Payroll 3,500

Factory Overhead Applied 2,500

Finished Goods 230,000

Work in Process 230,000

b. Charged to ALL PRODUCTION:


Work in Process 225,000

Materials 100,000

Payroll 75,000

Factory Overhead Applied 50,000

Factory Overhead Control 10,000

Materials 4,000

Payroll 3,500

Factory Overhead Applied 2,500

Finished Goods 225,000

Work in Process 225,000

EXAMPLE #2:
Strong Company is a manufacturer of sports apparels. During the month, the company cut and assembled
10,000 sports jackets. One hundred of the jackets did not meet specifications and were considered “seconds.”
Seconds are sold for ₱1,000.00 per jacket, whereas first quality jackets sell for ₱2,500.00. During the month,
Work in Process was charged for ₱3,600,000 of materials, ₱4,000,000 of labor and factory overhead is
applied at 120% of direct labor (including allowance of 20% of direct labor for spoiled units)

a. Charged to a SPECIFIC JOB:


Work in Process 11,600,000

Materials 3,600,000

Payroll 4,000,000

27 | Cost Accounting and Control | CALUB, CASALLAS, PINGOL, SANCHEZ, UNCIANO| BATCH 2021
Factory Overhead Applied 4,000,000

Solutions:
Work in Process = 3,600,000 + 4,000,000 + 4,000,000

Spoiled Goods 100,000

Work in Process 100,000

Solutions:
Spoiled = 100 x 1,000

Finished Goods 11,500,000

Work in Process 11,500,000

Solutions:
Finished Goods = 11,600,000 - 100,000

b. Charged to ALL PRODUCTION:


Work in Process 12,400,000

Materials 3,600,000

Payroll 4,000,000

Factory Overhead Applied 4,800,000

Solutions:
Overhead = 4,000,000 x 120%
Work in Process = 3,600,000 + 4,000,000 + 4,800,000

Spoiled Goods 100,000

Factory Overhead Control 24,000

Work in Process 124,000

Solutions:
Spoiled
= 100 x 1,000

Unit Cost - Materials


= 3,600,000/10,000 sports jackets
= 360

Unit Cost - Labor


= 4,000,000/10,000 sports jackets
= 400

Unit Cost - Overhead

28 | Cost Accounting and Control | CALUB, CASALLAS, PINGOL, SANCHEZ, UNCIANO| BATCH 2021
= 4,800,000/10,000 sports jacket
= 480

Total Unit Cost


= 360 + 400 + 480
= 1,240

Work in Process
= 100 x 1,240

Finished Goods 12,276,000

Work in Process 12,276,000

Solutions:
Finished Goods = 12,400,000 - 124,000

c. UNIT COST for both a (specific job) and b (all production):


𝐶𝑜𝑠𝑡 𝑜𝑓 𝑢𝑛𝑖𝑡𝑠 (𝑟𝑒𝑚𝑎𝑖𝑛𝑖𝑛𝑔 𝑏𝑎𝑙𝑎𝑛𝑐𝑒)
Formula:
𝑅𝑒𝑚𝑎𝑖𝑛𝑖𝑛𝑔 𝑈𝑛𝑖𝑡𝑠

Charged to a Specific Job Charged to all production

11,500,000 12,276,000
= =
(10,000 − 100) (10,000 − 100)
= ₱1,161.62 = ₱1,240.00

V. LABOR

LABOR The compensation paid to employees who engage in production


related activities represents FACTORY LABOR.

Difference between Wages and Salaries


Wages Salaries

This is the principal labor cost, These are FIXED payments


which is paid to production made regularly for managerial
workers. or clerical services.
Payments are made on
HOURLY, DAILY or
PIECEWORK BASIS

Gross earnings - the compensation of an employee and includes


regular pay and overtime premiums.

PROCEDURES FOR RECORDING PAYROLL COSTS


1. Recording the numbers of hours used in total and by job
2. Recording the quantity produced by the workers

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3. Analyzing the hours used by employees to determine how time is to be charged
4. Allocation of payroll costs to jobs and factory overhead accounts
5. Preparation of the payroll

WAGE PLANS

The plan, established by management, is approved by the union and should comply with regulations of
government agencies.

HOURLY-RATE PLANS Wages are calculated by multiplying the rate per hour by the
number of hours worked.

Does not provide the incentive for the employee to achieve a high
level of productivity.

Merely “being on the job”

PIECE-RATE PLANS Wages are calculated by multiplying the employee’s output by


the rate (unit cost) per piece.

This provides an incentive for the employee to produce more.

The employee might sacrifice the quality of an item, in order to


maximize their earnings.

MODIFIED WAGE PLANS Features both hourly-rate and piece-rate plans.

Example - setting a minimum hourly wage that will be paid by the


company even if an established quota (number of outputs) is not
attained by an employee.

If the established quota is exceeded → additional payment per


piece would be added to the minimum wage level.

CONTROLLING LABOR COST


Maintaining labor records is the responsibility of the time-keeping and payroll departments.
● Time-keeping department - accounts for the time spent by the employees in the factory. (e.g. clock
cards, time tickets, production reports)
● Payroll department - computes each employee’s gross earnings, amount of withholdings and
deductions, and net earnings to be paid to the employee. (e.g. payroll records, employee’s earning
records, payroll summaries)
ACCOUNTING FOR LABOR COST
Time ticket Shows the employee’s starting and stopping time on each
job, the rate of pay and the amount of earnings

Individual Production Reports These are used, instead of time tickets, when labor costs
are calculated using piece rates

Labor Cost Summary This is used as the source for making a general journal entry
to distribute payroll to appropriate accounts.

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Posted on the control accounts: Work in Process and
Factory Overhead in general ledger

Overtime May be CHARGED TO JOBS, TO FACTORY OVERHEAD,


or allocated PARTLY TO JOBS and PARTLY TO
OVERHEAD

Overtime Pay Extra pay wherein an employee works beyond the regularly
scheduled time but the employee is paid at the regular
hourly rate

Charged to WORK IN PROCESS account

Overtime Premium Additional rate earned when it is allowed for extra hours
worked

Charged to FACTORY OVERHEAD CONTROL account

Note: If the job contract stipulated that it was a rush


contract, it would be appropriate to charge the premium pay
to the Work in Process account, instead charging to the
Factory Overhead account

EXAMPLE:
An employee regularly earns ₱50 per hour for 40 hours in a week. Assuming the employee works 12 hours on
Monday and Wednesday and overtime premium is one and a half times the regular rate. The employee’s
earnings would be:

Regular Pay (40 hrs x ₱50) ₱2,000.00

Overtime Pay (8 hrs x ₱50) 400.00

Overtime Premium (8 hrs x (₱50/2) 200.00

TOTAL EARNINGS (weekly) ₱2,600.00

***Assuming the overtime is double-times the regular rate


Regular Pay (40 hrs x ₱50) ₱2,000.00

Overtime Pay (8 hrs x ₱50) 400.00

Overtime Premium (8 hrs x (₱50) 400.00

TOTAL EARNINGS (weekly) ₱2,800.00

EMPLOYER’S PAYROLL TAXES

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Employers are responsible for periodically reporting and paying the taxes to the appropriate government
agencies.

SSS Contribution Benefits: pension upon retirement, salary, educational loan,


maternity leave, housing loan and sometimes calamity loan

Levied against both the employer and the employee

PhilHealth Contribution Benefits: when employee is hospitalized

Levied against both the employer and the employee in equal


amounts

Pag-ibig Funds Contribution Benefits: educational loan, salary loan, housing loan

Levied against both the employer and the employee in equal


amounts

Employee’s income tax The amount of tax to be withheld each period depends on the
(Withholding tax) following:
● Amount of the employee’s earnings
● Frequency of the payroll period
● Classification of the taxpayer and number of qualified
dependents

CLASSIFICATION FOR LABOR


Direct Labor Labor identified with particular products which is considered feasible to be
measured and charged to specific production order

Indirect Labor Labor identified with particular products but which is not considered
feasible to measure and charge to a specific production order

Labor expected for the benefit of production in general and not identified
with particular products.

Labor Overhead a. Waiting time/Idle time - cost of non-productive hours of direct


labor caused by lack of work, waiting for materials delays from
scheduling, machine breakdown and machine set-up.

EXAMPLE: A laborer regularly earns ₱50 for 40 hours in a week, but


was idle for 5 hours.

Work in Process (35hrs x ₱50) 1,750

Factory Overhead Control - Idle time (5hrs x ₱50) 250

Accrued Payroll 2,000

b. Make-up Pay - an employer will pay a minimum wage to an


employee, but an employee can earn more if they produce more.
The difference between the guaranteed pay and the actual pay is
charged to FACTORY OVERHEAD CONTROL.

32 | Cost Accounting and Control | CALUB, CASALLAS, PINGOL, SANCHEZ, UNCIANO| BATCH 2021
EXAMPLE: A laborer is paid ₱20 per unit and was able to produce
120 units during the week. His weekly guaranteed pay is ₱2,500.

Work in Process (120 units x ₱20) 2,400

Factory Overhead Control - Make-up Pay 100

Accrued Payroll 2,500

***From the previous example, assuming that the weekly


guaranteed pay is ₱2,000

Work in Process (120 units x ₱20) 2,400

Accrued Payroll 2,400

c. Overtime Premium - represents amount paid, in excess of regular


rate, to employees working in excess of 8 hours in a day, or working
during holidays or their rest day.

EXAMPLE: Assume that the laborer worked for 50 hours during the
week and he was paid a time and a half

Work in Process (50 hours x ₱50) 2,500

Factory Overhead Control (10 hours x ₱25) 250

Accrued Payroll 2,750

Note: If overtime results from the requirements of a SPECIFIC JOB


and not from random scheduling the overtime premium should be
charged to the WORK IN PROCESS account

d. Shift Premium/Shift Differential - extra pay to work during less


desirable evening shift or night shift; charged to FACTORY
OVERHEAD CONTROL

EXAMPLE: There are two laborers: one laborer works from 9:00
am-6:00 pm (with 1 hour break) and is paid ₱10.00 per hour; the
other laborer works from 8:00 pm-5:00am (with 1 hour break) and is
paid ₱12.00 per hour

Work in Process (40 hours x ₱10.00) 400

Factory Overhead Control 80

Accrued Payroll (40 hours x ₱12.00) 480

Solutions:
First Laborer (9:00am-6:00pm)
= 40 hours x ₱10.00
= ₱400.00

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Second Laborer (8:00pm-5:00am)
= 40 hours x ₱12.00
= ₱480.00

Shift Premium/Shift Differential


= ₱480.00 - ₱400.00
= ₱80.00

e. Employer’s payroll taxes - amounts remitted to different


government agencies

VI. OVERHEAD

FACTORY OVERHEAD

These are costs that incurred in the factory that are not direct materials or direct labor.

EXAMPLES OF FACTORY OVERHEAD:


● Indirect materials
● Indirect Labor
● Rent on Factory Building
● Depreciation on Factory Building and Factory Equipment
● Maintenance of Factory Building and Factory Equipment

VARIABLE FACTORY These are factory overhead costs that VARY in direct proportion
OVERHEAD COSTS to the level of production, within the relevant range.

Variable cost per unit remains constant → Total cost varies either
increases or decreases

FIXED FACTORY OVERHEAD These are factory overhead costs that REMAIN CONSTANT
COSTS within the relevant range regardless of the varying levels of
production.

Variable cost per unit varies → Total cost remains constant

MIXED FACTORY OVERHEAD These are factory overhead costs that are NEITHER WHOLLY
COSTS FIXED NOR WHOLLY VARIABLE IN NATURE.

Have both characteristics.

Must ultimately be seperated into their fixed and variable


components for purposes of planning and control.

FACTORS TO BE CONSIDERED IN THE COMPUTATION OF OVERHEAD RATE


1. BASE TO BE USED/PLANT WIDE OR BLANKET RATE
DIRECT LABOR HOURS Direct relationship between factory overhead and direct labor
hours.

This base may be used also if there is a great disparity in hourly

34 | Cost Accounting and Control | CALUB, CASALLAS, PINGOL, SANCHEZ, UNCIANO| BATCH 2021
wage rates.

FORMULA:
Factory Overhead 𝐸𝑠𝑡𝑖𝑚𝑎𝑡𝑒𝑑 𝐹𝑎𝑐𝑡𝑜𝑟𝑦 𝑂𝑣𝑒𝑟ℎ𝑒𝑎𝑑
Rate =
𝐸𝑠𝑡𝑖𝑚𝑎𝑡𝑒𝑑 𝐷𝑖𝑟𝑒𝑐𝑡 𝐿𝑎𝑏𝑜𝑟 𝐻𝑜𝑢𝑟𝑠

= Factory overhead rate/direct labor hour

DIRECT LABOR COST Direct relationship between factory overhead and labor cost.

FORMULA:
Factory Overhead 𝐸𝑠𝑡𝑖𝑚𝑎𝑡𝑒𝑑 𝐹𝑎𝑐𝑡𝑜𝑟𝑦 𝑂𝑣𝑒𝑟ℎ𝑒𝑎𝑑
Rate =
𝐸𝑠𝑡𝑖𝑚𝑎𝑡𝑒𝑑 𝐷𝑖𝑟𝑒𝑐𝑡 𝐿𝑎𝑏𝑜𝑟 𝐶𝑜𝑠𝑡
x 100

= Percentage of direct labor cost

MACHINE HOURS Direct relationship between factory overhead and machine hours.

FORMULA:
Factory Overhead 𝐸𝑠𝑡𝑖𝑚𝑎𝑡𝑒𝑑 𝐹𝑎𝑐𝑡𝑜𝑟𝑦 𝑂𝑣𝑒𝑟ℎ𝑒𝑎𝑑
Rate =
𝐸𝑠𝑡𝑖𝑚𝑎𝑡𝑒𝑑 𝑀𝑎𝑐ℎ𝑖𝑛𝑒 𝐻𝑜𝑢𝑟𝑠

= Factory overhead rate/machine hour

DIRECT MATERIAL COST Direct relationship between factory overhead and material cost.

FORMULA:
Factory Overhead 𝐸𝑠𝑡𝑖𝑚𝑎𝑡𝑒𝑑 𝐹𝑎𝑐𝑡𝑜𝑟𝑦 𝑂𝑣𝑒𝑟ℎ𝑒𝑎𝑑
Rate =
𝐸𝑠𝑡𝑖𝑚𝑎𝑡𝑒𝑑 𝐷𝑖𝑟𝑒𝑐𝑡 𝑀𝑎𝑡𝑒𝑟𝑖𝑎𝑙 𝐶𝑜𝑠𝑡
x 100

= Percentage of direct material cost

UNITS OF PRODUCTION This base is appropriate when a company or department


manufactures only one product.

FORMULA:
Factory Overhead 𝐸𝑠𝑡𝑖𝑚𝑎𝑡𝑒𝑑 𝐹𝑎𝑐𝑡𝑜𝑟𝑦 𝑂𝑣𝑒𝑟ℎ𝑒𝑎𝑑
Rate =
𝐸𝑠𝑡𝑖𝑚𝑎𝑡𝑒𝑑 𝑈𝑛𝑖𝑡𝑠 𝑜𝑓 𝑃𝑟𝑜𝑑𝑢𝑐𝑡𝑖𝑜𝑛

= Factory overhead rate/unit of production

EXAMPLE:

35 | Cost Accounting and Control | CALUB, CASALLAS, PINGOL, SANCHEZ, UNCIANO| BATCH 2021
The Denmark Company estimates its factory overhead for the next period at ₱1,200,000. It is estimated that
30,000 units will be produced at a material cost of ₱1,000,000 and will require 50,000 direct labor hours at an
estimated cost of ₱800,000. The machines will run about 300,000 hours.

Direct Labor Hours Direct Labor Cost

1,200,000 1,200,000
= = x 100
50,000 𝑑𝑖𝑟𝑒𝑐𝑡 𝑙𝑎𝑏𝑜𝑟 ℎ𝑜𝑢𝑟𝑠 800,000

= ₱24.00/direct labor hour = 150% of direct labor cost

Machine Hours Direct Material Cost

1,200,000 1,200,000
= = x 100
300,000 𝑚𝑎𝑐ℎ𝑖𝑛𝑒 ℎ𝑜𝑢𝑟𝑠 1,000,000

= ₱4.00/machine hour = 120% of direct material cost

Unit of Production

1,200,000
=
30,000 𝑢𝑛𝑖𝑡𝑠

= ₱40.00/unit

2. DEPARTMENTALIZED OVERHEAD RATE


PRODUCING DEPARTMENTS SERVICE DEPARTMENTS

These include the production lines,which are the These include such activities as maintenance,
cost-accumulation centers in which work is personnel, employee services, and the provision of
performed directly on the goods being produced. heat, power and light, which are necessary for the
entire factory

Methods of Allocating Service Department Cost to Producing Departments


EXAMPLE:
Thermal Corporation has two producing departments and two service departments labeled P1, P2, S1 and
S2, respectively. Direct costs for each department and the proportion of services costs used by various
departments are as follows:

Cost Center Direct Costs Proportion of services used by:

S1 S2 P1 P2

P1 ₱90,000

P2 60,000

S1 20,000 - 0.80 0.10 0.10

S2 32,000 0.20 - 0.50 0.30

36 | Cost Accounting and Control | CALUB, CASALLAS, PINGOL, SANCHEZ, UNCIANO| BATCH 2021
a. Direct Method
● This is the most widely used method
● This method ignores any service rendered by one service department to another.
● Allocates each service department’s total cost directly to the producing departments.

ILLUSTRATION:
P1 P2 S1 S2

Direct Costs 90,000.00 60,000.00 20,000.00 32,000.00

Allocated Factory Overhead:

S1 10,000.00 10,000.00 (20,000.00)

S2 20,000.00 12,000.00 (32,000.00)

Total Factory Overhead ₱120,000.00 ₱82,000.00

Base ₱50.00/MHrs ₱20.00/DLHrs

Factory Overhead Rate ₱2.40/MHr ₱4.10/DLHr

SOLUTIONS:
S1 S2

P1: P1:
20,000 𝑥 10 32,000 𝑥 50
= =
20 80
= 10,000.00 = 20,000.00

P2: P2:
20,000 𝑥 10 32,000 𝑥 30
= =
20 80
= 10,000.00 = 12,000.00

b. Step Method
● Also called a sequential method of allocation.
● This method recognizes services rendered by service departments to other service
departments
● This method is more complicated because it requires a sequence of allocation.

ILLUSTRATION:
P1 P2 S1 S2

Direct Costs 90,000.00 60,000.00 20,000.00 32,000.00

Allocated Factory Overhead:

S1 2,000.00 2,000.00 (20,000.00) 16,000.00

37 | Cost Accounting and Control | CALUB, CASALLAS, PINGOL, SANCHEZ, UNCIANO| BATCH 2021
S2 30,000.00 18,000.00 (48,000.00)

Total Factory Overhead ₱122,000.00 ₱80,000.00

Base ₱50.00/MHrs ₱20.00/DLHrs

Factory Overhead Rate ₱2.44/MHr ₱4.00/DLHr

SOLUTIONS:
S1 S2

P1: P1:
20,000 𝑥 10 48,000 𝑥 50
= =
100 80
= 2,000.00 = 30,000.00

P2: P2:
20,000 𝑥 10 48,000 𝑥 30
= =
100 80
= 2,000.00 = 18,000.00

S2:
20,000 𝑥 80
=
100
= 16,000.00

c. Algebraic Method
● Also called a reciprocal method.
● This method allocates costs by explicitly including the mutual services rendered among all
departments.
ILLUSTRATION:
P1 P2 S1 S2

Direct Costs 90,000.00 60,000.00 20,000.00 32,000.00

Allocated Factory Overhead:

S1 3,142.86 3,142.86 (31,428.57) 25,142.86

S2 28,571.43 17,142.86 11,428.57 (57,142.86)

Total Factory Overhead ₱121,714.29 ₱80,285.71

Base ₱50.00/MHrs ₱20.00/DLHrs

Factory Overhead Rate ₱2.43/MHr ₱4.01/DLHr

ALGEBRAIC EQUATIONS:

S1 = 20,000 + 0.20 (S2)

38 | Cost Accounting and Control | CALUB, CASALLAS, PINGOL, SANCHEZ, UNCIANO| BATCH 2021
S2 = 32,000 + 0.80 (S1)
SUBSTITUTION:

S1 = 20,000 + 0.20 (32,000 + 0.80 (S1))


S1 = 20,000 + 6,400 + 0.16 (S1)
S1 - 0.16(S1) = 26,400
0.84 (S1) / 0.84 = 26,400/0.84
S1 = 31,428.57143
S1 = 31,428.57

S2 = 32,000 + 0.80 (31,428.57143)


S2 = 32,000 + 25,142.857144
S2 = 57,142.86

CAPACITY PRODUCTION
THEORETICAL, MAXIMUM OR A capacity to produce at full speed without interruptions.
IDEAL CAPACITY
It gives no allowance for human capacity to achieve the maximum
nore due allowance for any circumstances that might result to
stoppage of production within or not within the control of
management.

PRACTICAL CAPACITY A capacity of production that provides allowance for


circumstances that might result to stoppage of production.

EXPECTED ACTUAL CAPACITY A capacity concept based on a short range outlook which is
feasible only for firms

NORMAL CAPACITY A capacity of production taking into consideration the utilization of


the plant facilities to meet commercial

METHOD OF ACCUMULATION OF FACTORY OVERHEAD COSTS


NON-CONTROLLING ACCOUNT An account for each kind of overhead expense according to their
SYSTEM nature is opened in the ledger.

Charges to such account are made upon incurrence of the


expense.

CONTROLLING ACCOUNT An Overhead Control account is opened in the general ledger


SYSTEM wherein the overhead incurred are charged.

A subsidiary ledger is maintained to show in detail the nature and


account of the expense.

ACTUAL OVERHEAD COSTS These are usually incurred daily and recorded periodically in the
general and subsidiary ledgers.

Computation of overhead chargeable to individual cost sheets - (FACTORY OVERHEAD APPLIED)


COMPUTATION FOR FACTORY OVERHEAD APPLIED:

39 | Cost Accounting and Control | CALUB, CASALLAS, PINGOL, SANCHEZ, UNCIANO| BATCH 2021
Actual Factor incurred per cost sheet x Predetermined Overhead Rate

Factory overhead variance


● Difference between the actual factory overhead (Factory Overhead Control account) and overhead
charged to production (Factory Overhead Applied account)
Causes of the manufacturing overhead variance
● Spending Variance - the variance due to expense factors
● Idle Capacity or Volume Variance - the variance due to difference in volume and activity factors

1. Spending Variance
Actual Factory Overhead Incurred ₱xxx

Less: Budget allowed based on capacity use:

Fixed Factory Overhead ₱xxx

Variable Factory Overhead xxx xxx

Spending Variance ₱xxx

2. Idle Capacity or Volume Variance


Budget allowed based on capacity use ₱xxx

Less: Factory Overhead Applied xxx

Idle Capacity Variance ₱xxx

EXAMPLE:
The David Corporation made the following data available from its accounting records and reports:

Budgeted Factory Overhead ₱300,000

Budgeted Direct Labor Hours 100,000 hours

Variable Factory Overhead Rate ₱1.00/DLHr

Actual Factory Overhead ₱350,000

Actual Direct Labor Hours Used 110,000 hours

1. Spending Variance
Actual Factory Overhead Incurred ₱350,000.00

Less: Budget allowed based on capacity use:

Fixed Factory Overhead ₱200,000.00

Variable Factory Overhead 110,000.00 310,000.00

40 | Cost Accounting and Control | CALUB, CASALLAS, PINGOL, SANCHEZ, UNCIANO| BATCH 2021
Spending Variance ₱40,000.00

2. Idle Capacity or Volume Variance


Budget allowed based on capacity use ₱310,000.00

Less: Factory Overhead Applied (110,000 x ₱3.00) 330,000.00

Idle Capacity Variance (₱20,000.00)

SOLUTION:
Factory Overhead Rate ₱300,000
=
100,000 𝑑𝑖𝑟𝑒𝑐𝑡 𝑙𝑎𝑏𝑜𝑟 ℎ𝑜𝑢𝑟𝑠

= ₱3.00/DLHr

Variable Overhead Cost = 100,000 hours x ₱1.00


= ₱100,000.00

Total Per Hour

Fixed Overhead ₱200,000.00 ₱2.00

Variable Overhead 100,000.00 1.00

TOTAL ₱300,000.00 ₱3.00

41 | Cost Accounting and Control | CALUB, CASALLAS, PINGOL, SANCHEZ, UNCIANO| BATCH 2021

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