Professional Documents
Culture Documents
Hema Final Project
Hema Final Project
CHAPTER-1
1.INTRODUCTION
Currently, the viable way toward anti bacterial sanitary napkins is the use
of natural fibres as raw material and natural herbs for finishing process. Natural fibres
are renewable and obtained from natural resources that present several advantages,
including low density, acceptable specific strength properties,skin friendly, low
cost,high absorption capacity and represent a traditional class of renewable materials
which experiencing a great rival. A number of investigations have been conducted on
several types of natural fibres such as bamboo,banana,sugar cane baggase,flax,jute to
study the effect of these fibre on the properties of moisture absorption capacity.oral
herbs used by the women during their menopause time in the olden days was selected
and investigated for its anti bacterial activity.
Thus, non wovens are explored as a Non-toxic and non-irritating does not
contain other chemical ingredients, has stable performance, non-toxic, non-odor, and
2
does not irritate the skin are found very encouraging.considering these aspects in this
study, an attempt was made to see the anti bacterial and moisture wicking properties of
disposable non woven sanitary napkin with the natural herbs for anti bacterial activity.
1.2 OBJECTIVES
The main objectives of the current research work which are outlined as follows:
1. To collect and extract the therapeutical compounds from the herbs such as
fenugreek, thyme and rose.
2. To finish the extracts on non woven fabrics and evaluate its antibacterial
properties using standard EN ISO 20645 test method.
3. To determine the difference in wicking or absorbency behavior of the finished
and plain fabrics.
3
CHAPTER-2
2.LITERATURE REVIEW
2.1 MENSTRUATION
India scores lowest in sanitary napkin usage in the world. Lack of awareness and
education regarding menarche contributes to anxiety, fear and abuse among young girls.
Commercial products like sanitary pads, tampons and menstrual cups are less widely
available and often unaffordable. Due to poor menstrual hygiene practices more than
70% of women are diagnosed with serious vaginal and urinary tract infections each
year. There is urgent need for Government, NGO’s and corporates to collaborate
4
Sanitary Pads are absorbent disposable single use products designed to receive, absorb,
and retain menstrual fluid. Most of the rural women and some urban women use cloth
also as absorbent because it is cheaper. However, in one study, conducted in Delhi-
NCR, they found that the use of cloth during menses has lowered a lot (2%, n=974) and
the women have switched to the use of sanitary pads (90%, n=974). Though, this
practice elevates the reproductive health & hygiene of women, it also raises a major
problem to the environment after it has been disposed. Frequently, it is openly dumped
in landfills, as it is collected with domestic waste. The rag pickers come in contact with
them & contract diseases as soiled pads harbor several bacteria and viruses. There are
no stringent guidelines/laws for its disposal in India and it is neither bracketed as
biomedical waste, nor categorized as plastic waste. As a result, they continue to choke
our landfills. One conventional sanitary pad contains the equivalent of about four plastic
bags. Conventional pads may also contain furans, pesticides like pyrethrum,
procymidone, mecarbam and fensulfothion synthetic fibers and petrochemical additives.
Most sanitary pads are bleached with chlorine compounds that contain traces of the
dioxin. The US Environmental Protection agency (EPA) has named dioxin to be the
most potent carcinogen which does not degenerate even after decades in the soil. Hence,
there should be arrangements for safe disposal of commercial sanitary pads or other
alternatives for menstrual hygiene, to maintain sustainable environment.
5
For many women, periods are bothersome enough with the cramps, mood swings,
bloating, and other PMS symptoms. But they can become more unpleasant when you
get a vaginal yeast infection on top of it all.Vaginal yeast infections, a condition also
called vaginal candidiasis, are most likely to occur the week before your period
starts.Vaginal yeast infections are fungal infections that can cause irritation in and
around the vagina. A yeast infection can cause extra discomfort when it happens shortly
before your period.
It is a condition of the vagina when there are too many of one kind of bacteria,
mainly Gardnerella vaginalis. The smell can get stronger after sex or during your
period. Some women can have bacterial vaginosis but have no symptoms at all.
According to Dr Aruna Kalra, mostly, sanitary pads are safe to use, however,
there are a few ongoing studies that have reported the incidence of genital cancer with
the use of sanitary pads that use absorptive agents like dioxin and super-absorbent
6
polymers, because the nature of the dioxin (present in sanitary pads) can get
accumulated in the body, and impact our reproductive organs, which can cause cervical
cancer or ovarian cancer.
To avoid the above said disorders,the sanitary napkins need to be manufactured with
the help of natural resources that result in herbal sanitary napkins. The herbs used in
sanitary napkin are:
• Tulsi,
• Neem,
9
• Aloe vera,
• Vetiver,
• Lemon,
• Turmeric
2.6.1 HYGIENE
2.6.2 PERFORMANCE
women generally prefer sanitary napkins based on their absorptive capacity.
diseases.
2.6.4 COMFORT
10
Napkins should be comfort and not produce any unpleasant odour as they are
2.6.5 COST
Sanitary napkins should available at an affordable cost that every women can
buy.based on the above criteria herbal sanitary napkins should be made. This will
promote hygienic menstruation around the world and there is avoidance of several
Textile fabrics are a very suitable substrate for the growth of microorganisms
when the basic requirements for their growth such as nutrients, oxygen, moisture,
and appropriate temperature are present. The large specific surface area of textiles can
promote the growth of microorganisms on the surface of the textile substrates.Natural
fibers are more prone to microbial attack than synthetic fibers. Cellulosic fibers
like cotton, jute, viscose, etc. themselves are not a direct source of nutrients for
microorganisms but, under some appropriate conditions, few fungi secrete enzymes
that convert cellulose into glucose which is a nutrient source for microorganisms. In
addition to that dust, soil, and a few textile finishes like size paste can be the source of
nutrients. Synthetic antimicrobial agents are very
effective against a wide range of microbes and give a durable effect on textile. There
fastness, leaching in water, and their toxiological effects. So, there is a huge demand for
11
antimicrobial textiles based on the eco-friendly agent which not only can mitigate
microbial growth on the surface of textile materials but also satisfy the requirements
Presently, in the era of eco-friendly operation, it has become vital for human beings
also to live in a world of hygiene and a healthy atmosphere. The major obstacle
that comes in their way is the microorganisms, which are responsible for deterioration,
staining, odour and toxiological effects. Microbes cause harm to human beings by
alter all the surface properties of all the garments with eco-friendly anti-
microbial agents so that there is no chance of bacterial growth and they become safe for
end-use.
4. To protect the textile products from staining, discoloration and quality deterioration.
A. Rot proofing is an antimicrobial finish applied to given material for protection either
long term or short term against physical deterioration.
B. Hygiene finishes are dealing with the control of infection and unwanted bacteria;
12
microorganisms. These products do not migrate off the garments, but, destroy the
bacteria when it comes in contact with the surface of the garment. The microbes are
not consumed by the antimicrobial agents. The antimicrobial agents destroy the
type and will remain functional through the life cycle of the base fabric and can
AGAINST MICROORGANISM
There are three sequential phases viz. initiation, elongation and termination for
mRNA involving the ribosome and a host of cytoplasmic accessory factors. The
broadest classes of antibiotics are the drugs that inhibit protein synthesis and they
can be divided into two subclasses, viz: 50S inhibitors and 30S inhibitors.
.
complexes .Quinolones are introduced in the 1960s as
Blactams are the cell-wall synthesis inhibitors that interact with penicillin-
binding proteins and glycopeptides interact with peptidoglycan building blocks and
interfere with normal cell-wall synthesis. They induce lysis and cell death.There will be
change in cell shape and size after the treatment with a cell wall synthesis inhibitor that
induce cellular stress responses, and culminate in cell lysis.
15
substartes. Most importantly, internal antimicrobial release is one of the method where
antimicrobial agents are incorporated into the synthetic fibres during spinning. The
fibre itself become intrinsically antimicrobial material that can release antimicrobial
antimicrobial finish that is universally applicable for all types of fibers. However, the
substrate. The durability of the finish depends on the bonding strength of the polymers
with the textile surface. In case of some fibres like PAN, ionic charge could be
suitable for cellulosic, wool and polyamide fibres. But, this method requires
textiles with some inorganic agents like CuCl 2, quaternary ammonium salts, halamines
16
etc. Theses processes are not ecofriendly and susuatainable. However, there are
sustainable method by coating textiles with natural bio-extracts such as neem, aloe vera,
tulshi etc. Recently, coating with conductive polymers like polypyrrole, polytgiophene,
polyaniline etc. are found to be very promising as a sustainable and green approach for
2.16.1 NEEM
one of the most promising sources of compounds with insect control, medicinaland
antimicrobial properties. The antimicrobial ingredients of neem are found in all parts of
the tree such as seed, bark, leaves and roots . The ingredients are hence extracted from
these parts of the plants. There are about 300 different types of active ingradients have
been extracted from different parts of neem tree. Among them, the most important
limonoids are azadirachtin, salannin and nimbin . The neem extracts have excellents
pest repellent property and due to that they have been widely used in herbal pesticide
formulation to inhibit growth of both Gram positive and Gram negative bacteria.
Aloe vera (Aloe barbadensis, Miller) has been used in Ayurveda as a skin care
product for more than 2000 years. In recent times, it has been observed that the Aloe
leaf contains more than 75 nutrients and about 200 active ingredients, including 20
minerals, 18 amino acids and 12 vitamins. Aloe vera possesses antibacterial and
17
antifungal properties, which can be exploited for medical textile applications, such as
wound dressing, suture, bioactive textiles.
There are various polysaccharides avaialble in Aloe vera. Examples are glucomannan,
extract at various concentrations (5, 10, 15, 20 and 25 gpl) was applied on cotton
1998) evaluations were conducted to evaluate antibacterial efficassy of the Aloe vera
treated cotton fabric. It was observed that the absorbance of the sample is directly
Amaranthaceae is one of the ayurvedic herbs found all over India. It is used as a
traditional medicine against various disorders from ancient times in India.It has been
antimicrobial activity of prickly chaff flower against both the gram positive and gram
negative bacteria.antibacterial activity of prickly chaff flower treated cotton fabric was
18
tested by parallel streak method for gram negative bacteria(Escherichia coli) and the
2.16.5 TURMERIC
turmeric extracts for the antimicrobial activity has long been known. Turmeric and its
extract have various beneficial effects on human health as they contain a number
desired microbes.
20
and how quickly it does this, defined as its speed of absorption (ISO/IEC 17025). It is
being used by companies that produce products such as sanitary napkin, baby diapers,
wipes, paper towels, sponges and personal and feminine hygiene items. The specimen
will be measured before and after the shower in this experiment. Dry napkin weight is
first taken and then soaked in a 200 ml 0.9% saline solution and hangs for 1min to allow
the saline solution to drain from the napkin and the moist napkin’s weight has been
taken. (Fraizer 2006; EDANA 2018). For evaluating absorbent capacity of developed
sanitary napkin, saline solution (0.9 wt% NaCl) was used as a substitute of blood
The rewet or wet back of sanitary napkin was assessed in accordance with
ISO/IEC 17025 where 5ml 0.9% saline solution is poured into the centre of napkin and
wait for 1 min. After that 3 g dry filter paper is put on centre for 15s which give first
filter paper weight and repetition of the procedure will give second filter paper weight.
The difference between second and first filter paper weight was recorded for all sample,
and all the procedures were performed in standard testing atmosphere (Temperature 20º
The experiment was established to assess the rate of penetration of a single drop
of liquid through the sanitary pad samples using only a small volume (5 ml) of 0.9%
saline solution (ISO/IEC 17025). In order to execute this experiment, a drop of the test
liquid was permitted to fall on the pad sample and the penetration rate of the liquid was
thoroughly observed. The was assessed by measuring the time taken for the blood
substitute to be absorbed from the upper layer of the pad to the inner layer. The drop
was monitored closely until the drop of the test liquid appeared on the pad sample like a
dull spot, the pad being observed over the same period of time (EDANA 2018).
Sanitary napkin’s general physical attributes are the thickness, length, width and
weight which are assessed according to (ISO/IEC 17025). Based on the commercial
22
sanitary napkin standard, the length, width and weight of the developed sanitary napkin
are taken into account and evaluated (Fraizer 2006; EDANA 2018). Ana thickness
tester (Model MAG-C1001, India, MAG Ana thick, Analog thickness Gauge),
5
of nutrient broth and incubated at 37°C for 18h. the final concentration of 1.5–3.0 × 10
colony forming units per millilitre (CFU/ml) was produced by diluting each culture
H
with a sterile buffer solution (0.3mM phosphate buffer, p 7.2) which was used as a
diluent in all tests. These dilute culture solutions have been used for the antibacterial
experiment.
A 250-ml flask comprising 50 ml of active bacterial di
5
lution (1.5–3 × 10 CFU/ml) has been provided for each neem-treated and one
untreated sample, and small pieces (1cm×1cm) of non-woven fabric samples were put
23
on flask. All flasks were loosely capped, positioned on a shaking incubator, shaken at
37°C and shaken at 120rpm for 1h. Using the buffer solution, a series of dilutions were
produced and each 0.1ml of dilution was put in the nutrient agar plate. The inoculated
plates were
incubated at 37 °C in the incubator (USA Binder) for 18–24h, and the surviving cells
were counted. The safety cabinet (Clernair from Belgium) was used for the preparation
of bacterial culture and transfer to agar plate. The antibacterial activity was
demonstrated as a percentage reduction of the organism after contact with the test
specimen compared to the number of bacterial cells that survive after contact with the
control using Eq 1 (Arif etal. 2015).where A and B are the surviving cells (CFU/ml) for
the flasks containing test samples (neem-treated non-woven fabric samples) and the
control (blank non-woven fabrics) respectively after 1-h contact time.
==% Reduction
=
B
−
A
B
×
% Reduction
=
B
−
A
B
CHAPTER-3
3.MATERIALS AND METHODS
This chapter consists of three parts
1. Details of developing the sanitary napkin
24
3.1 MATERIALS
3.3 METHOD
2
room temperature, at a pressure of 2 kg/cm . After padding, all the test samples were
25
dried at 80°C for 20 min and then cured at 120°C for 5min.the pad samples, developed
from treated non-woven fabric, consists of three layers where the first layer is non-
woven hydrophilic (285 mm × 75 mm) which is treated with CMC of different
proportions, the second layer is air laid + gel sheet (220 mm × 70 mm) and the third
layer is medical grade pe sheet (285 mm × 75 mm). Newly engineered core forming
machine transformed the core forming materials into cake form and inserted into the
pocket for quick absorption of menstrual fluid. All layers were sealed together by heat
sealing machine.
Initially, non-woven fabrics are treated with herb extract solution at different
concentrations (100 per cent, 25 per cent and 50 per cent) in order to select the best-
performing cloth for the further production of all sanitary napkins, which typically have
excellent antimicrobial properties. The developed sanitary pad samples then performed
a various testing to evaluate the ability of top layer and bottom layer to withstand blood
or other menstrual fluid leakage. Eventually, the cost structure of the produced sanitary
Where A and B are the surviving cells (CFU/ml) for the flasks containing test samples
(herbal extract treated samples) and the control (blank samples) respectively after 1
hour contact time.
0
T CT CT CT T CT CT T CT
R AC A A A AC A A AC A
T TR TR TR T R TR TR T R TR
EX EX EX EX EX EX EX EX EX
K SE E K SE E K SE E
EE YM EE YM EE YM
R RO TH
R RO TH
R RO TH
UG 0% UG 50
% UG 25
%
N 10 0% N 50
% N 25
%
FE 10 FE FE
% % OF EXTRACT 25%
0% 50
10
S.AUREUS E.COLI
Wet back testing is particularly important for any sanitary napkin to examine the
pad’s ability to resist transportation back to the skin of a liquid that has so far penetrated
the cover stock. Wetback (or rewet) is a phenomenal characteristic for assessing the
quantity of liquid released by the product after absorption when the product is subjected
to pressure (2.22kg or 4.8lb) . The below graph demonstrates a comparison of the
wetback properties of the engineered pad samples against commercial pad samples. As
noted, the wet back property of the commercial sample (SA-01) is excellent, whereas
(SA-2) and (SA-3) have moderate wet back properties. Although the wet back value of
the developed pad samples (HK-
10,11,12,13,14,15,16,17,18,19,20,21,22,23,24,25,26,27) showed very good wet back
31
properties when compared to the commercial sample (SA-01) were good due to the use
of extra layers of gel sheet and airlaid. Similarly, the developed sample (HK-22)
showed very good wet back properties when compared to the commercial sample (SA-
01).
1
0.5
0
SA SA SA HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
01 02 03 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
PAD SAMPLES
SA-01 (64.6 gm), is observed among three commercial samples. On the other side,
the absorption capacity of the sample SA-02 and SA-03 is low owing to the use of
absorbent fibre only. The absorption capacity of the samples (HK-
10,11,12,13,14,15,16,17,18) is lower among the developed pad samples, but these
samples are comparable to CS-02 and CS-03. However, the developed pad
samples (HK-01,02,03,04,05,06,07,08,09,19,20,21,22,23,24,25,26,27) display
improved absorption capacity. In the same way, the highest absorption capacity
(62.28gm) of the developed sample is recorded for the (HK-
19,20,21,22,23,24,25,26,27) sample.
ABSORPTIVE CAPACITY(gm)
66
64
62
60
58
56
54
HK- HK- HK- HK- HK- HK- HK- HK- HK- HK- HK- HK- HK- HK- HK- HK- HK- HK- HK- HK- HK- HK- HK- HK- HK- HK- SA-
02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 01
ABSORPTIVE CAPACITY(gm)
properties compared to other commercial and developed pad samples as they took the
least time to strike. On the other side, samples SA-02, SA-03, and HK-
10,11,12,13,14,15,16,17,18 revealed poor performances.However, the developed pad
samples HK-01,02,03,04,05,06,07,08,09,19,20,21,22,23,24,25,26,27 give a reasonable
strike through as they contribute significantly to liquid transport from the upper surface
to the interior at a very high speed. A similar trend was observed for sample HK-
19,20,21,22,23,24,25,26,27 which took exactly the same acquisition time (3s) as the
commercial sample SA-01.
(HK-01 to HK-27) is between 7 and 8g, which incorporates comfort and protection
against blood leakage during the use of sanitary napkin. The length of each sanitary
napkin pad sample hereby is kept at 285mm, which is the standard size according to
various established branded products and eventually preferable to consumers providing
additional protection against leakage both day and night. Thickness along with
absorbency is a basic requirement for sanitary napkin since it is not desirable and
convenient to use a thicker napkin the length, width and thickness of the developed
samples and commercial samples can be seen in the thickness of commercial samples
(SA-01) is significantly lower relative to other samples incorporating an additional
advantage for ultra-thin sanitary napkin, whereas SA-02 and SA-03 are thicker due to
the use of cotton or other hydrophilic fibres. Commercial sample average thickness
(SA-01) is 1.54mm which is smallest due to the use of SAP, microfibres and wood pulp
inside the base layer where newly developed pad samples (HK-01 to HK-27) were
slightly thinner than commercial samples (SA-01). The thickness value of developed
pad samples (HK-01 to HK-27) ranges from (1.6 to 4mm) as the extra layer of the
developed sample is made from airlaid and gel sheet. Among the developed samples
(HK-01 to HK-27) the lowest thickness value is 1.6 mm for (HK-
19,20,21,22,23,24,25,26,27) which is remotely similar to commercial (SA-01) samples.
35
250
200
150
mm
100
50
0
SA SA SA HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK HK
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
01 02 03 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
PAD SAMPLE
Cost analysis is a standardized process to determine the cost of each element. This plays
a vital role in the process of product design. It is necessary to make and purchase
decisions, to make alternative selections, to create a break-even analysis and to regain
capital. The cost analysis shall assess the economic feasibility of the planned factory,
sector or product.
DEVELOP A PRODUCT KG
01 NON WOVEN RS.219/KG 1 KG
HYDROPHILIC
02 GEL SHEET RS.190/KG 1 KG
03 AIR LAID RS.175/KG 1 KG
04 MEDICAL GRADE PE RS.179/KG 1 KG
SHEET
EXPENSES COST(RS)
ELECTICITY BILL RS.500
TRANSPORTATION RS.300
STATIONERY RS.100
37
DETAILS COST(RS)
RAW MATERIAL PER NAPKIN RS.20
PACKET
WASTAGE 0.12
OVERHEAD COST PER NAPKIN RS.1.50
PACKET
COST PER NAPKIN PACKET RS.21.00
ADD PROFIT(20%) RS.4.00
WHOLE SALE PRICE PER PACKET RS.25.00
ADD WHOLESELLER PROFIT RS.3.00
MARGIN:10%
MAXIMUM RETAIL PRICE PER RS.28.00
PACKET(MRP)
MAXIMUM RETAIL PRICE PER RS.2.8
PIECE(MRP)
A total of 15 questions were taken for this survey which includes their
assumption about our sanitary napkin and commercial sanitary napkin. The google
forms are designed and distributed to the persons of various group.
38
In our survey, we carried out our statistical study of 3 sets of age group. A
15 persons had given their review and we had separated the data as per age group
comprising 15 persons out of which 5 persons are of age group 13-18,5 of them
are of 19-30 age group and 5 of them are of above 31 age group.
CHAPTER-4
Tab 4.1 Reduction of microorganisms (S. aureus and E. coli) in treated non-woven
fabric with the increment Of (fenugreek,rose,thyme) extract concentration
39
Tab 4.2 Surviving Cells After 1 Hr Contact Time (CFU/Ml) (S. aureus and E. coli)
in treated non-woven fabric with the increment Of (fenugreek,rose,thyme) extract
concentration
40
HK-01 0.54 3
61.74 61.74
HK-02 0.5 3
61.74 61.74
HK-03 0.2 3
61.74 61.74
HK-04 0.6 3
61.74 61.74
HK-05 0.3 3
61.74 61.74
HK-06 0.4 3
57.8 61.74
HK-07 0.8 3
57.8 57.8
HK-08 0.7 3
57.8 57.8
HK-09 0.9 3
57.8 57.8
HK-10 0.86 4
57.8 57.8
HK-11 0.85 4
57.8 57.8
HK-12 0.81 4
57.8 57.8
HK-13 0.83 4
57.8 57.8
HK-14 0.87 4
57.8 57.8
HK-15 0.84 4
62.28 57.8
HK-16 0.89 4
62.28 62.28
HK-17 0.82 4
62.28 62.28
HK-18 0.88 4
62.28 62.28
HK-19 0.79 2.2 5
62.28
HK-20 0.76 2.49 5
62.28
HK-21 0.73 2.54 5
62.28
HK-22 0.72 2.73 5
62.28
HK-23 0.74 2.56 5
62.28
HK-24 0.78 2.27 5
62.28
HK-25 0.75 2.41 5
64.6
HK-26 0.71 2.13 5
64.6
HK-27 0.77 2.47 5
64.6
S.N A B C D
O
1. AGE GROUP 13-18=5 19-30=5 ABOVE 31=5
2. BRAND Stayfree-3 Sofy-2 Carefree-3
44
CHAPTER-5
5.CONCLUSIONS
Antimicrobial finished non-woven fabrics were mounted in the core layer of the
pad with or without encapsulation of various sets of layers, and their use in women’s
hygiene products was successfully demonstrated and found that (DA-11) has excellent
antibacterial activity and reduces the bacterial growth. Some key features of pad were
47
examined in saline solutions for all samples developed in this research and outcomes
were further compared with commercially available local female sanitary napkins used
during menstrual cycles for different phases. Among the samples developed (DA-01 to
DA-07), (DA-09 to DA-18) showed excellent absorption in saline solution in all
conditions compared to any other commercial merchandise (SA-01 to SA-03).
However, the performance of developed sanitary napkins with proportion of the
commercial pad quality does not increase considerably, but the finding of this research
suggests prospective implementation of Gel sheet as a substitute for SAP in the
absorbent nap-kin to provide better health conditions during menstruation. Most of the
materials and chemicals used in this study are environmentally friendly, not only
reducing the health risks associated with the use of SAP, but also making disposable
women napkin items more environmen-tally friendly.
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