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PEP-SP-SAL-CV-CAL-202 - Rev.0 Calculation For Bund Wall
PEP-SP-SAL-CV-CAL-202 - Rev.0 Calculation For Bund Wall
TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN WITHOUT PRIOR WRITTEN
AUTHORIZATION OF PT PERTAMINA EP
In regards with fax of President Director of PT. Pertamina (Persero), No.147/C00000/2021-SO, dated 07
April 2021, regarding the requirement to increase safety awareness, operation excellence, application of
standards and best practice, in Pertamina’s storage tanks infrastructure following the fire incident in
Storage Tank RU VI Balongan.
Also, following the Letter of Directorate of Development & Production sub holding Upstream No.
004/PHE2000/2021-SO, dated 2 July 2021, regarding the Implementation Team to Increase Awareness
of Safety and Operational Aspects in the storage tanks infrastructure in Pertamina's Upstream Sector.
Both letters became the basis for Pertamina sub holding upstream (SHU) team to conduct self-
assessment on some of the storage tanks infrastructure in the upstream sector.
The results of self-assessment show that there is a need for improvement of safety aspects in the
infrastructure. The determination of the priority scale of implementation of improving safety and operational
aspects in the storage tanks infrastructure in the Upstream – Pertamina sector has been carried out on 7
important elements, namely lightning protection system installation, overflow prevention, CCTV online
surveillance installation, availability of alarms or hazard sirens, early detection and firefighting systems,
external audits and improvement of operator competence.
PT. Pertamina EP Region 4 Zona 14 has conducted voluntary inspection and survey for area of SP
Klamumuk, SP-1 Klamono, SP-2 Klamono, SP-3 Klamono, SP-4 Klamono, SPU Klamono, SP Linda, SP
Sele, Salawati, SPU Salawati, Terminal Sorong & Walio Pump Station. Based on the results of voluntary
inspection and survey there are 40 tanks that need to be further improved.
Figure 1.1 Work Locations of PT Pertamina EP Region 4 Zona 14, Papua Field
In the first priority of handling and improving safety aspects in the storage tanks infra-structure in PT
Pertamina EP Field Papua area focused on 4 aspects:
Lightning Protection System & Grounding System;
Installation CCTV;
Alarm System & Public Announcer (Siren Hazard);
Overfill Protection;
The main result of the deliverable FEED Study Enhanced Tank Safety Protection (40 Units) is that the
design of tank protection against fire and overflow events will be able to be monitored by CCTV in real
monitoring and besides that, handling fire and overflow events is no longer manually, but has been
integrated into a system prevention and emergency response.
PEP-SP-SAL-CV-CAL-202 – Rev- 0 Page 6 of 19
PT PERTAMINA EP REGION 4 ZONA 14
The purpose of this document is to provide engineering design calculation related to the structure and
foundation of Bundwalls for SLW T101 Tank within Produced Water Tank Salawati Project located in
PT Pertamina EP Zone 14.
3. DEFINITION
A Area
c Soil Cohesion
LC Load Combination
Unit weight
μ Friction Coefficients
σ Stress
ϕ Friction Angle
LQ Liquid Load
S Surcharge Load
5. REFERENCE
Design basis and other specifications used in this document are in line with PT Pertamina EP Asset 5
Project documents.
No. Document Number Document Title
1. PEP-00-A0-SP-0001 Civil and Structural Design Basis
1. PEP-00-A3-SP-0001 Specification for Foundation
1. PEP-00-A5-SP-0001 Specification for Steel Structure
6.1. Material
Material used for this project calculation as follows in table below:
Table 6.1 Material Unit Weight
7.1. General
This chapter describes bund wall structural and foundation design. Detailed calculation is presented in
Attachment A.
Soil data used in this document are derived from CPT Tests performed by UPTD Laboratory Sorong in
2017.
7.3.4. Wind Load (WX, WZ) and Earthquake Load (EX, EZ)
Wind and earthquake loads are not included in this calculation.
LC Description
100 DL
101 DL+LQ+S+PE
LC Description
200 1.4 DL
201 1.2DL + 1.6LQ+1.6S+1.6PE
qc = cone penetration
The vertical stresses imposed on the soil are calculated by considering the base structure of the foundation
as a very rigid monolithic structure. Eccentricity and earth pressure are calculated according to Teng's
method as follows.
Eccentricity imposed to foundation base structure is determined with the following formula:
eX = MZ / -FY
eZ = MX / -FY
If eX/LF < 1/6 or eZ/LF < 1/6, then soil pressure in the base of foundation is
On the other hand, if eX/LF ≥ 1/6 or eZ/LF ≥ 1/6, then soil pressure in the base of foundation is
qmin = 0
with,
LF = Foundation length,
BF = Foundation width.
As for safety factor in shallow foundation to sliding force calculated with equation below:
SF = FRS / FSX or
SF = FRS / FSZ
FRS = μ FY
With
SF = Safety Factor,
μ = Friction coefficient,
The following Table shows the results of sliding and overturning capacity check with a minimum F.O.S of
1.5 for sliding and 2 for overturning.
Design Resisting
Parameter Condition FOS Min. FOS Remarks
Results Forces
Overturning Permanent 1.49 kNm 28.29 kNm 18.98 2.0 Ok
Moment Temporary 17.66 kNm 40.55 kNm 2.30 2.0 Ok
Design
Parameter Condition Limit Remarks
Results
Maximum base Temporary 41.96 kN/m2 147.87 kN/m2 Ok
pressure
Minimum base Temporary 13.47 kN/m2 - Ok
pressure
Ground Elastic 24.34mm 25.40mm Ok
Settlement
Structural Description
Unit Design
Element
Bund wall Footing Length per m mm 1000
Width mm 1600
Thickness mm 250
Reinforcement - D13-200
2 layers both ways
Wall Length per m mm 1000
Thickness mm 250
Height mm 2100
Reinforcement - D13-200
2 layers both ways
The soil bearing capacity is to be estimated from CPT Test performed in 2017 by UPTD Lab. Sorong.
1.3. Units
Units in the calculation is Metric System.
2. DESIGN CRITERIA
- Factored loading combination is used for reinforced concrete design.
- Unfactored loading combination is used for soil stability
No. Description Remarks
1 Analysis Static
2 Concrete Design ACI 318-05 / 318R-05
3. LOAD COMBINATION
3.1 Loading
LC Description Remarks
1 Dead Load = DL
2 Liquid Load = LQ
3 Surcharge Load = S
4 Earth Pressure = PE
1 of 16
3.2 Unfactored Load Combination
The following unfactored loading combination is used for steel design, deflection and support reactions for foundation design
by Allowable Stress Design.
LC Description Remarks
100 DL Operating Condition
101 DL + LQ+S+PE Operating Condition
LC Description Remarks
200 1.4DL Operating Condition
201 1.2DL + 1.6LQ+1.6S+1.6PE Operating Condition
2 of 16
4. DESIGN OF BUND WALL
4.1. Height Design of Bund Wall
15.0 m
SLW T101
m
6.096 m 7.50 m
12.0
Plan view of bund wall (unit in meter)
3 of 16
Total Area of Bund Wall, Area of Foundations, Bund Wall Volume & Volume of Tank
4 of 16
Use height of bund wall incl. freeboard = 1.40 m
Take height of bundwall = 1.40 m (above gravel)
"The volumetric capacity of the diked area shall not be less than the greatest amount of liquid that can be released from
the largest tank within the diked area, assuming a full tank."
(as per NFPA 30 - FLAMMABLE AND COMBUSTIBLE LIQUID CODE)
250 mm
1400 mm
F.G.L. EL. 100,100
EL. +100,000 100 mm
600 mm
250 mm
B = 1600 mm
Section B - B
Soil properties are derived from CPT Test Report performed by UPTD Lab. Sorong:
s = 1767.7 kg/m3
c = 2500 kg/m2
ø = 35 o
Ka = tan2 ( 45 - ø/2 )
= 0.271 = 0.271
Kp = tan2 ( 45 + ø/2 )
= 3.690 = 3.690
gravel = 1800 kg/m3
5 of 16
250 mm
150 mm
Inside Outside
h1b = 1250 mm
ht = 2350 mm
q = 180 kg/m
2 P1
h1a = 100 mm
P2 h2 = 600 mm
P4
P3 P5
A h3 = 250 mm
1600 mm
6 of 16
250 mm
fb = 150 mm
W1
W2
h1b = 1250 mm
W6 ht = 2350 mm
h1a = 100 mm
W4 W5
h2 = 600 mm
h3 = 250 mm
W3
A
xn
1600 mm
7 of 16
b. Check against Overturning
x is B/3 = 0.53 m distance be within the middle 1/3 B
y0 is 1/3 (h2+h3) = 0.283 m distance above base to Pah0 for empty condition
y1 is (h1a+1/3h1b+h2+h3) = 1.367 m distance above base to Pah1 for operating condition
Computation the total vertical force R is :
Total vertical force, R = Wc + Ws + P'av (Bowles, J.E Eq. 12-4)
where ;
Wc : Total weight of concrete
Ws : Total weight of soil
P'av : Vertical resistance on virtual back that developes the wall tends to turn over
Weight of concrere, Wc = W2 + W3
= 1,284.84 + 960.00
= 2244.84 kg
Weight of soil, Ws = W4 + W5
= 715.91 + 715.91
= 1431.82 kg
Wi.x + Pav.B
Safety Factor Overturning = (Bowles, J.E Eq. 12-5)
Pah.y
Wi.x + Pav0.B
S.F Empty Condition =
Pah0.y0
((2,244.84 + 121.50 + 1,431.82) * 0.53) + (536.31 * 1.60)
=
536.31 * 0.28
= 18.98 > 2 OK
Wi.x + Pav1.B
S.F Operating Condition =
Pah1.y1
(2,244.84 + 121.50 + 1,431.82) * 0.53 + (1,317.56 * 1.60)
=
1,317.56 * 1.37
= 2.30 > 2 OK
8 of 16
c. Check Bearing Capacity of Soil
2
qa = 147.63 kN/m
2
= 14763.00 kg/m
qmax = 2
41.96 kN/m
2 2
= 41.96 kN/m < 147.63 kN/m OK
S.F = 3.52
9 of 16
C B
13.471
25.82
29.62 41.96
2
Soil pressure under foundation (kN/m )
10 of 16
Refer to ACI 318-05, sub-chapter 7.12 ; area shringkage and temperature reinforcement are follows :
min = 0.0018
used = 0.0018
where ;
d' = 70 mm
d 173.5 mm
=
b = 1600 mm
l = 1000 mm (taken 1 m length)
Re-bar Selection
Rebar perpendicular to wall
As req. = used * b * d
= 0.0018 x 1600 x 173.5
2
= 499.7 mm
D = 13 mm ; Ab = 132.7 mm2
s max. = 3 x t ≤450 mm = 450 mm (as per 7.6.5 in ACI 318M-05)
Rebar longitudinal
ρ min = 0.0018
used = 0.0018
As req. = 0.0018 * l * d
= 312.3 mm2
D = 13 mm ; Ab = 132.7 mm2
s max. = 3 x t ≤450 mm = 450 mm (as per 7.6.5 in ACI 318M-05)
No. of Re-bar per meter, n = As req. / Ab = 312.3 / 132.7
ny = 4
Spacing of Re-bar,
sy = 250 mm
= 200 mm use D 13 @ 200 mm
As used. = 0.25 x (13)^2 x 4
530.93 mm2 > As required OK
b. Moment at section C
Weight of soil, water, and concrete
= (1,767.68 * 0.60 + 2,400 * 0.25 + 1,000.00 * 1.25) * 0.65
= 1891.89 kgm
11 of 16
Refer to ACI 318-05, sub-chapter 7.12 ; area shringkage and temperature reinforcement are follows :
min = 0.0018
used = 0.0018
where ;
d' = 70 mm
d 173.5 mm
=
b = 1600 mm
l = 1000 mm (taken 1 m length)
Re-bar Selection
Rebar perpendicular to wall
As req. = 0.0018 * b * d +
2
= 499.7 mm
2
D = 13 mm ; Ab = 132.7 mm
s max. = 3 x t ≤450 mm = 450 mm (as per 7.6.5 in ACI 318M-05)
No. of Re-bar per meter, n = As req. / Ab = 499.7 / 132.7
ny = 5
Spacing of Re-bar,
sy = 320 mm
= 200 mm use D 13 @ 200 mm
As used. = 0.25 x (13)^2 x 5
663.66 mm2 > As required OK
ρ min = 0.0018
used = 0.0018
As req. = 0.0018 * l * d
= 312.3 mm2
2
D = 13 mm ; Ab = 132.7 mm
s max. = 3 x t ≤450 mm = 450 mm
No. of Re-bar per meter, n = As req. / Ab = 312.3 / 132.7
ny = 4
Spacing of Re-bar,
sy = 250 mm
= 200 mm use D 13 @ 200 mm
As used. = 0.25 x (13)^2 x 4
530.93 mm2 > As required OK
12 of 16
4.3.2 Wall reinforcement
Momen due to water pressure :
M1 = 1/2 * h12 * γ * (1/3 h1 + h2) + γ * h1 * Ka * 1/2 * h22
= 855243.6 kg.mm = 8387074.6 N.mm
Momen due to active soil pressure
M2 = 1/2 * h2 * γs * Ka * 1/3 h22 - 2c * Ka^0.5
* 1/2 * h22
= 16776.3 kg.mm = 164519.5 N.mm
Mmax = M1 + M2 = 8551594.1N.mm
= 872.02 kg.m = 0.9 ton.m
Mu = 1.6* Mmax = 13682550.6N.mm
Fh = 1/2 * h^2 * γ = 2761.25 kg = 27078.61 N
Refer to ACI 318-05, sub-chapter 7.12 ; area shringkage and temperature reinforcement are follows :
min = 0.0018
used = 0.0018
where ;
d' = 70 mm
d = 173.5 mm
b = 1000 mm (taken 1 m widthh)
Re-bar Selection
Rebar Vertical
As req. = 0.0018 * b * d +
2
= 312.3 mm
D = 13 mm ; Ab = 132.7 mm2
s max. = 3 x t ≤450 mm = 450 mm (as per 7.6.5 in ACI 318M-05)
No. of Re-bar per meter, n = As req. / Ab = 312.3 / 132.7
ny = 4
Spacing of Re-bar,
sy = 250 mm
= 200 mm use D 13 @ 200 mm
As used. = 0.25 x (13)^2 x 4
530.93 mm2 > As required OK
Rebar longitudinal
ρ min = 0.0018
used = 0.0018
As req. = 0.0018 * b * d
= 312.3 mm2
D = 13 mm ; Ab = 132.7 mm2
s max. = 3 x t ≤450 mm = 450 mm
No. of Re-bar per meter, n = As req. / Ab = 312.3 / 132.7
ny = 4
Spacing of Re-bar,
sy = 250 mm
= 200 mm use D 13 @ 200 mm
As used. = 0.25 x (13)^2 x 4
530.93 mm2 > As required OK
13 of 16
Check Cross Section due to moment capacity
Reduction factor Ø = 0.9
1 = 0.8500
c = 0.0033
Concrete compressive strength fc' = 2761 psi
Width of foundation
width = 39.3701 in
As = 0.8225 in2
As' = 0.8225 in2
fy = 56855 psi
d' = 2.7559 in
d = 7.0866 in
a = 0.7087 (inch)
Cc = 55663.14 (lb)
s' = N/A
s = 0.0020
fs = 56854.78 (psi)
fs' = N/A (psi)
Csy' = N/A (lb)
Csy = 46764.45 (lb)
Ʃ H=0 = 8898.688
Mu = 339928.67 (lb-inch)
3.92 (Mton-meter)
Mn = 377698.52 (lb-inch)
Moment Capacity 4.35 (Mton-meter) OK
q
tx
tx + d
wx
14 of 16
bo = tx + d
= 200 + 143.5
= 343.5 mm
Stirrups Requirements :
15 of 16
4.3.3 Sketch
250 mm
1400 mm
Vertical Bar D13 @200
100 mm
600 mm
250 mm
1600 mm
0 200
16 of 16
PT PERTAMINA EP REGION 4 ZONA 14
SF used is 3
qa temp. is qa factored by 1.33
Settlement
Elastic Settlement,
Settlement is given by the following formula Modified Meyerhof’s Method (1965),
Width of foundation, Bf = 1.60 m
Depth of embedment, Deb = 0.85 m
Groundwater table correction, Cw = 1.00
Cw = 1, Depth of water table below foundation
Cw = 2, Depth of water table on foundation
Depth of embedment correction, CD = 1 - (D / 4B) = 0.87
2
Average Bearing pressure, qmax = 27.71 kN/m
N-SPT Value for clay (qc(MPa)/0.35) due to D'Alencar Velosso N= 1.40
Elastic settlement, Se = 24.34 mm