FLUOFIX GC

FLUOFIX GC
SF6 insulated RMU
INSTRUCTION MANUAL
Nº03.000000AMT-04040039-010-000-EN-00

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 FLUOFIX GC

SAFETY INSTRUCTIONS

Read this manual carefully before proceeding with any handling, operation and
maintenance action. Failure to follow safety recommendations, could lead to serious
physical and material injury.

This manual should be accessible to all people involved in the installation, operation and
maintenance of the equipment.

The equipment described in this manual were designed and tested to operate within their
nominal values. Use outside this range may result in malfunction, and could cause serious
physical and material injury.

The cells and switches are equipped with safety interlocks making its use simple and
secure. Do not force them.

This equipment can be remotely controlled and contains live and mechanical parts that
move at high speed.

In the cells with circuit breakers, never perform checks on the circuit-breaker while it is
closed or with the closing springs charged. The circuit breaker must be open and the
closing springs discharged.

This equipment contains the fluorinated greenhouse gas SF6 covered by the Kyoto Protocol
and with a global warming potential (GWP) 22 200. SF6 shall be recovered and not released
into the atmosphere.
For further information on use and handling of SF6 please refer to IEC 62271-303: High
voltage switchgear and controlgear – Part 303 Use and handling of sulphur hexafluoride
(SF6).

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 FLUOFIX GC

CONTENTS

1. GENERAL TECHNICAL DATA ...................................................................................................................... 4

2. MODULAR UNITS ............................................................................................................................................ 5
2.1 IS Unit .......................................................................................................................................................... 5
2.2 CIS Unit ....................................................................................................................................................... 5
2.3 DC Unit ........................................................................................................................................................ 6
2.4 SB Unit ......................................................................................................................................................... 6
2.5 M Unit .......................................................................................................................................................... 6
2.6 CD Unit ........................................................................................................................................................ 7
3. COMPACT UNITS............................................................................................................................................. 7
3.1 2IS+CIS Unit ................................................................................................................................................ 7
3.2 2IS+SB Unit ................................................................................................................................................. 7
3.3 3IS Unit ........................................................................................................................................................ 8
3.4 2IS+DC Unit ................................................................................................................................................ 8
3.5 2IS+2CIS Unit .............................................................................................................................................. 8
3.6 Other configurations ..................................................................................................................................... 8
4. GENERAL DESCRIPTION OF UNITS ............................................................................................................ 9
5. GENERAL OPERATING MECHANISMS DESCRIPTION .......................................................................... 10
6. AVAILABLE OPERATING MECHANISM OPTIONS ................................................................................. 12
6.1 Locking by padlock .................................................................................................................................... 12
6.2 Locking by lock .......................................................................................................................................... 12
6.3 Electrical equipment ................................................................................................................................... 12
7. SF6 SYSTEM ................................................................................................................................................... 13
8: SHIPPING ........................................................................................................................................................ 13
9. RECEIPT .......................................................................................................................................................... 14
10. INSTALLATION............................................................................................................................................ 15
10.1 Ground preparation .................................................................................................................................. 15
10.2 Unpacking ................................................................................................................................................ 15
10.3 Site installation ......................................................................................................................................... 15
10.4 Joining extensible units ............................................................................................................................ 15
10.5 Fixing to the ground ................................................................................................................................. 17
10.6 Earth circuit connection............................................................................................................................ 17
10.7 Cable connection ...................................................................................................................................... 18
10.8 Fuse fitting ............................................................................................................................................... 19
10.9 Fuse calibre definition .............................................................................................................................. 20
11. COMMISSIONING ........................................................................................................................................ 21
11.1 Essential checks........................................................................................................................................ 21
11.2 Equipment performance ........................................................................................................................... 21
11.3 Power on input cables............................................................................................................................... 21
11.4 Voltage presence control .......................................................................................................................... 21
11.5 Phase relationship control in the "Incoming" functions ........................................................................... 22
11.6 Power on busbar and combined fuse protection ....................................................................................... 22
12. OPERATION .................................................................................................................................................. 22
12.1. Switchgear ............................................................................................................................................... 22
12.2. Opening earth switch (common to CI1 and CI2 operating mechanism types) ........................................ 23
12.3. Closing earth switch (common to CI1 and CI2 operating mechanism types) ......................................... 23
12.4. Switch closing (CI1 operating mechanism - Incoming / outgoing function) ........................................... 24
12.5. Switch opening (CI1 operating mechanism - Incoming / outgoing function) ......................................... 24
12.6. Close switch and reset for opening (CI2 operating mechanism - cable protection function) .................. 25
12.7. Open switch (CI2 operating mechanism - cable protection function) ..................................................... 25
12.8 Circuit breaker spring (re)charging (CDV operating mechanism - Cable protection function) ............... 26
12.9 Circuit breaker operation (CDV operating mechanism - Cable protection function) ............................... 27
13. MAINTENANCE ........................................................................................................................................... 28
14. CABLE TESTING .......................................................................................................................................... 28
15. REPLACEMENT............................................................................................................................................ 29
15.1 Replacement of voltage presence indicator lights .................................................................................... 29
15.2 Fuse replacement ...................................................................................................................................... 29
16. SPARE PARTS ............................................................................................................................................... 29

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 FLUOFIX GC

1. GENERAL TECHNICAL DATA

Rated voltage 12 kV 17.5 kV 24 kV 36 kV

Insulation level
at power frequency (50 Hz - 1min) 28 kV 38 kV 50 kV 70 kV
at impulse (1.2 / 50µs) 75 kV 95 kV 125 kV 170 kV
Rated current
Busbar 630 A 630 A 630 A 630 A
Incoming / outgoing 400 A 400 A 400 A 400 A
630 A 630 A 630 A 630 A
Fuse protection 200 A 200 A 200 A 200 A
Circuit breaker protection 400 A 400 A 400 A 400 A
630 A 630 A 630 A 630 A
Short circuit current 16 kA (3s) 16 kA (3s) 16 kA (3s) 16 kA (3s)
20 kA (1s) 20 kA (1s) 20 kA (1s) 20 kA (1s)
Making capacity 40 kA 40 kA 40 kA 40 kA
50 kA 50 kA 50 kA 50 kA
Frequency 50 Hz 50 Hz 50 Hz 50 Hz
Internal arc (IAC A-FL) Up to Up to Up to Up to
20kA 1s 20kA 1s 20kA 1s 20kA 1s
Ambient temperature -5 to 40 ºC -5 to 40 ºC -5 to 40 ºC -5 to 40 ºC
Rated filling pressure (at 20ºC) 0.3 bar rel 0.3 bar rel 0.3 bar rel 0.3 bar rel
Loss of service continuity category LSC 2A (according to IEC 62271-200)
Separation class PI (according to IEC 62271-200)
Protection index (IEC 60529 and EN 50102) IP65 (medium voltage compartment)
IP3XC (operating mechanism compartment)
IP3XC (cable compartment)
IK09 (medium voltage compartment)
IK08

Dimensions of units up to 24 kV

Width (mm) Height (mm) Depth (mm) Weight

Unit
(kg)
IS 370 1279 727 125
CIS 450 1279 727 155
DC 450 1279 727 155
SB 450 1279 727 115
M 750 1279 892 140
2IS+CIS 1190 1279 727 300
2IS+SB 1190 1279 727 290
3IS 1110 1279 727 270
2IS+DC 1190 1279 727 300
2IS+2CIS 1640 1279 727 400
3IS+CIS 1560 1279 727 380
3IS+2CIS 2010 1279 727 500
4IS 1480 1279 727 360

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 FLUOFIX GC

Dimensions of 36 kV units

Width (mm) Height (mm) Depth (mm) Weight

Unit
(kg)
IS 450 1729 900 230
CIS 450 1729 900 250
SB 450 1729 900 185
M 1000 1729 1155 225
2IS+CIS 1350 1729 900 480
2IS+SB 1350 1729 900 465
3IS 1350 1729 900 430
2IS+2CIS 1800 1729 900 640
3IS+CIS 1800 1729 900 610
4IS 1800 1729 900 575

2. MODULAR UNITS

2.1 IS Unit

Switch disconnector function

(IS)

Unit for incoming / outgoing

of cables fitted with ISFG
switch disconnector (CI1
operating mechanism).

2.2 CIS Unit

Transformer protection
function (CIS)

Unit for transformer

protection fitted with fuse
carrier and ISFG switch
disconnector (CI2 operating
mechanism).

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2.3 DC Unit

Cable protection function

(DC)

Unit for cable protection

fitted with DIVAC vacuum
circuit breaker (CDV operating
mechanism) and ISFG switch
disconnector (CI1 operating
mechanism).

2.4 SB Unit

Busbar switching function (SB)

Unit for switching busbars

fitted with ISFG switch
disconnector (CI1 operating
mechanism).

2.5 M Unit

Measuring Unit (M)

Unit for measuring. Can be

fitted with current and
voltage transformers.

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2.6 CD Unit

Direct incoming function (CD)

Unit allows direct cable incoming or outgoing.

3. COMPACT UNITS

Available configurations for compact Fluofix GC units are obtained by combining the
following base functions:
• Incoming / outgoing function with switch disconnector (IS function)
• Fused transformer protection function (CIS function)
• Direct incoming / outgoing function (CD function)
• Circuit breaker cable protection function (DC function)
• Busbar switching function (SB function)

Fluofix GC compact units can be extensible or non extensible.

3.1 2IS+CIS Unit

2IS+CIS compact unit

Compact unit with 2 switch

disconnector (IS) functions
and 1 fused transformer
protection (CIS) function.

3.2 2IS+SB Unit

2IS+SB compact unit

Compact unit with 2 switch

disconnector (IS) functions
and 1 busbar switching (SB)
function.

Unit extensible to the right.

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 FLUOFIX GC

3.3 3IS Unit

3IS compact unit

Compact unit with 3 switch

disconnector (IS) functions.

3.4 2IS+DC Unit

2IS+DC compact unit

Compact unit with 2 line (IS)

functions and 1 circuit
breaker cable protection (DC)
function.

3.5 2IS+2CIS Unit

2IS+2CIS compact unit

Compact unit with 2 switch

disconnector (IS) functions
and 2 fused transformer
protection (CIS) functions.

3.6 Other configurations

Other configurations can be supplied on request.

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 FLUOFIX GC

4. GENERAL DESCRIPTION OF UNITS

1- Fittings for lifting the unit

2- Operating mechanisms compartment
3- Earth circuit connection
4- Cable access panel
5- Watertight stainless steel tank
6- Low voltage compartment
7- Voltage presence indicator
8- Epoxy resin fuse carrier
9- Fuse access panel
10- MV cable clamp

1
6

2 7

9
3

10
4

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 FLUOFIX GC

5. GENERAL OPERATING MECHANISMS DESCRIPTION

1 - Lever for manual operation of switch or
earth switch
2 - Switch position indicator
3 - Front panel fixing screws
4 - Earth switch lock for "open" position
(optional)
5 - Earth switch lock for "closed" position
(optional)
6 - Switch lock for "open" position (optional)
7 - Voltage presence indicator
8 - Key slot for earth switch locking operation
9 - Insertion slot for earth switch operation
lever
10 - Earth switch controls
11 - Insertion slot for switch operation lever
12 - Switch control (operating mechanism type
CI1 in IS function)
13 - Key slot for switch locking operation
14 - SF6 pressure gauge
15 - Locking clip for lever insertion
16 - Switch control (operating mechanism type
CI2 in CIS function)
17 - Manual switch operating button (only for
CIS functions with CI2)
18 – Circuit breaker closing operation
pushbutton interlock (optional)
19 – Circuit breaker operation pushbuttons
20 – Circuit breaker status indicator
21 – Circuit breaker spring status indicator
22 – Circuit breaker spring charger operation
shaft
23 – Circuit breaker operation counter
24 – Self-powered protection relay

2 4 5 8 9 10 14

3 7 6 11 12 13 15 16 17

18 19 20 21 22 23

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 FLUOFIX GC

Functioning principle Examples of usage

"Tumbler" operating mechanism type. The
opening and closing operations are executed
manually, or electrically, through a motorized
CI1(M)
system, with speed independent of that of the
operator's action.
(Time of functioning <=2s to Un)
"Tumbler" operating mechanism fitted with
opening-only retention system. The operator
manually executes a closing operation
following by an equipment arming operation.
CI2(M)
In this way, the control remains capable of an
opening operation, in a reduced time (< 100
ms), using an electromagnet, a triping fuse or
an operation button.
Stored energy spring operating mechanism.
Opening and closing operations are made
applying the springs stored energy to the
breaker main shaft, connected to the vacuum
CDV(M)
interrupters moveable contacts.
Operations are performed, in less than 100
ms, through a push-button, a tripping coil or
protection relay.
Used in IS function.
Base equipment for the "input output" functions
(Starting or stopping the service for part of the
network)
The CI1M allows remote control of the ISF.
Used in the CIS function.
Triping of switch by fusion of one or more fuses
(protection of a charge by combined fuses).
Triping of switch using transformer protection
relays.
Switch opening.
Standard equipment for “Cable protection
function with circuit breaker”.
CDVM enables the DIVAC G circuit breaker
remote operation.

"Tumbler" mechanism functioning principle

The lever operation pulls a spring outside its equilibrial position. In this position the spring
is released and suddenly stretched independently of the operator.

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 FLUOFIX GC

6. AVAILABLE OPERATING MECHANISM OPTIONS

6.1 Locking by padlock

This kind of locking uses padlocks to block access to the lever insertion slot. All switch and
earth switch operating mechanisms can use padlocks.

6.2 Locking by lock

This kind of locking uses locks to block access to the lever insertion slot. Each lock has a
key which can only be removed in the locked position.
It is (optionally) possible to fit 3 locks, which can lock as follows:
• A - Open switch
• B - Open earth switch
• C - Closed earth switch

C
C
B
B
A
A

6.3 Electrical equipment

The operating mechanisms for the switch disconnectors and circuit breakers can be fitted
with motorization, opening spring, indicators micros, or any other equipment appropriate
for remote control of the unit.

If necessary an (optional) additional low voltage compartment can be added to allow

installation of any other equipment required.

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7. SF6 SYSTEM

FLUOFIX GC equipment is sealed for the whole of its life (in accordance with IEC 62271).
Various routine tests assure the leak-tightness of this equipment. The service life
expectancy of this equipment is 35 years.

The stainless steel tank of the FLUOFIX GC is filled with SF6 gas, at a relative pressure of
0.3 bar. If it is necessary to remove the SF6 from inside the tank (the tank was designed to
support being completely empty) the recommended procedure is as follows:
• Remove the switchgear cover
• Remove the voltage indicator (this is installed in the valve)
• The valve will then be accessible.

Features of the valve used in FLUOFIX GC tanks:

8: SHIPPING

FLUOFIX GC units are shipped with the switch open and the earth switch closed.

FLUOFIX GC units are shipped individually on wooden pallets (fixed by four screws and
covered with transparent plastic film).

Fittings for the assembly and connection of FLUOFIX GC units are packed separately.

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 FLUOFIX GC

9. RECEIPT

When the units are received, you should identify and confirm:
• The function through the synoptic
• The rating plate
• That the equipment is in good condition

Confirm the presence of the package containing additional fittings.

Any anomalies must be noted on the delivery note.

120º Max

The cubicles must remain fixed to the wooden pallet until they are assembled.

The cubicles can be moved using the following tools:

• Mobile crane
• Hydraulic pallet truck

For the safety of both the mover and the equipment itself, the units must be transported
sideways (do not move them facing forwards).

The cubicles must be stored, in their original packaging, sheltered from dust, water and
chemical agents, in a dry and well-ventilated
well ventilated location, at a temperature between -25ºC
and +40ºC.

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 FLUOFIX GC

10. INSTALLATION

10.1 Ground preparation

There must be a flat level of at least 2 mm/m, to allow easy assembly and a good final
look.

10.2 Unpacking

Have the cubicles close to your assembly site and follow the prescribed order:
• Remove the transparent plastic film
• Open the door of the cable compartment (ensuring that the earth switches are
closed)
• Remove the four fixing screws keeping the cubicle on its base (key 17)
• Carefully rotate the unit to free it from its base and put it on the ground according
to the transportation instructions

10.3 Site installation

• Remove the door of the front cable compartment

• Position the unit and confirm it is vertical, wedging it if required
• Fix it to the ground

10.4 Joining extensible units

Extensible units can only be joined to other extensible units.

Extensible units are supplied with an insulating protection cap on each phase. The cap
must only be removed to link 2 units.

External
Tampa isolante para
insulating
extremidad e cap

Extensibilidad
Extensible e
unit
da unidade

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 FLUOFIX GC

To link 2 extensible units you should:

• Remove the insulating cap
• Fit standardizing electrical clips (3 on each unit) – only required in solutions up to
24 kV
• Attach the extensibility connector.

Extensible
Unidade Extensionde
Unidade unit
extensível
unit extensão
Extension unit

Conector
Connector

Points
Pontos for attaching
ntos para coloca standardizing
colocação dos clips para
uniformiza electrical
uniformização clipseléctrico
do campo

Note:
Clean and apply silicone to the ends of the extensibility connector and to the units, to
assist in the operation.

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 FLUOFIX GC

10.5 Fixing to the ground

Consult the unit installation plan for your configuration, the general dimensions and the
recommended ground fixing points.
Units are fixed to the ground by means of M8 fixing screws (4 fixing points on the outer
cubicles).

100 mm

20 mm

10.6 Earth circuit connection

All NORMAFIX components (busbars, cable connections, fuses, etc.) are interconnected and
connected to earth through a common circuit. See the common busbar connection point on
the diagram below.

(*) (*)

(*) - Common busbar connection points

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 FLUOFIX GC

10.7 Cable connection

The FLUOFIX GC was designed to use removable pre-formed connectors (shielded or

unshielded), or thermoretractiles, of the following types:

"Direct" connector "Elbow" connector "T" connector

Coiled "T" connectors, for 400/630A junctions in the incoming outgoing functions. The
connectors must be compatible with copper or aluminium insulated cables. Raychem RSTI,
Euromold K400 or equivalent connectors can be used.

Connectors with "direct" or "elbow" fittings for 200A junctions. The connectors must be
compatible with copper or aluminium insulated cables. Raychem RSES or RSSS, Euromold
K158LR or K152SR or equivalent connectors can be used.

Choosing cables and connectors is the client's responsibility. Cables and connectors must
be compatible with FLUOFIX GC equipment.

Use connectors with features compliant with DIN 47636 and EDF HN52-S-61 standards.

Follow the manufacturers' instructions to install cable connectors.

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 FLUOFIX GC

10.8 Fuse fitting

Open the door of the fuse compartment.

(Earth switch must be closed).
Remove the cap of the fuse carrier by turning the lever anti-clockwise.

Remove the lever and turn the cap manually (anti-clockwise).

The cap of the fuse carrier will be released.

Fit the fuse into the cap of the fuse carrier (hammer towards the lid).
Refit the cap (with the fuse) following the reverse procedure.
(Confirm the cap is correctly oriented)

Note: Clean the conical edge of the cap (it is not necessary to use silicone).

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 FLUOFIX GC

10.9 Fuse calibre definition

HRC "Backup-fuses" manufactured in accordance with CEI 60282 / DIN 43625.

Maximum ambient temperature of 40°C requires maximum power to dissipate: 55 W

Transformer Primary transformer voltage

Rating 10/11 kV 13.8 kV 15kV 20kV 24/25 kV 30 kV
kVA Rated current (A) IN (**)
100 16 10 10 10 10 10
125 16 16 10 10 10 10
160 20 16 16 16 10 10
200 25 20 16 16 16 10
250 31.5 25 20 16 16 10
315 40 31.5 25 20 20 16
400 50 40 31.5 25 25 16
500 63 50 40 31.5 31.5 20
630 80 63 50 40 40 25
800 100 80 63 50 50 31.5
1000 125 100 80 63 63 40
1250 160 125 (*) 80 80 50

(*) Fuse definition must consider power loss limits (indicated in fuse documentation).
(**) For (IN to: –5ºC ≤ T ≤ +40ºC) and for transformer rating > 1000 kVA the maximum
service overcurrent is 1.2 IS.

This table is a recommendation of the manufacturer. Can be used a specific table of

application / client.

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 FLUOFIX GC

11. COMMISSIONING

11.1 Essential checks

• Confirm that the busbar, cables, earth circuits and auxiliary BT circuits are
correctly connected.
• Confirm that the fuses, busbar and cable field deflectors and cable compartment
panels are all correctly assembled.
• Confirm whether the pressure indicator is in the green zone.

11.2 Equipment performance

• Confirm that the equipment and locks are functioning well by operating the
Switches and Isolating Switches several times.

11.3 Power on input cables

• Confirm that all the switch disconnectors are in the "open" position.

11.4 Voltage presence control

• Having powered on the IS "A" function cables, check that the voltage presence
indicators L1, L2, L3, which are mounted on the control panel, are on.
• Power on the IS "B" function cables and check that the voltage presence indicators
are on.

Function
FUNÇÃ O IIS
S FUN ÇÃ OISIS
Function
A
A BB

DISPagreement
Phase OS ITIV O DEcontrol
CONCORD ÂNCIA DE FASES
device
C
“C”

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 FLUOFIX GC

11.5 Phase relationship control in the "Incoming" functions

Confirm the phase agreement by using the removable control device "C":
• Introduce the male plug "C" into the function “A” L3 device's test socket
• Introduce the male plug "C" into the function “B” L3 device's test socket

If there is phase agreement:

• The lights on the L3 control device for A and B functions are on.
• The removable device "C"'s light is off.

If there is phase disagreement:

• The L3 control device's lights are dim.
• The removable device "C"'s light is on.

Repeat these steps for L1 and L2 phases.

Note: To confirm that the removable phase agreement device is functioning correctly,
attach its two plugs to two phases on the same cell: the light should come on.

11.6 Power on busbar and combined fuse protection

• Turn off the switch(es) on the incoming cell(s).

• Turn off the switch(es) on the outgoing cell(s).
• Confirm whether the voltage presence indicators L1, L2 and L3 of this final cell are
on.

12. OPERATION

12.1. Switchgear

Cells are shipped with the switch in the "open" position and
the earth switch "closed".
Motorised features are not operational if the manual
operating lever is fitted.

The mechanism is operated by a non-return lever, whose function is to stop the switch
being opened immediately after it is closed.

Closed switch Open switch Open switch

Open earth switch Open earth switch Closed earth switch

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 FLUOFIX GC

12.2. Opening earth switch (common to CI1 and CI2 operating mechanism types)

• This operation is only possible when the earth switch is closed

• Move the swing mechanism locking tab
• Insert the lever into the earth switch operation slot
• Open the earth switch by turning the lever anti-clockwise to the "open" position

This will allow the cable front panel to lock and the open switch position to be released.

12.3. Closing earth switch (common to CI1 and CI2 operating mechanism types)

• This operation is only possible if the switch is in the open position

• Insert the lever into the earth switch operation slot
• Confirm that no voltage is running through the cables (check the voltage presence
indicator)
• Close the earth switch, lifting the lever clockwise to its final position

This operation:
• Closes the earth switch
• Unlocks the cable access panel
• Locks the switch in the open position

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 FLUOFIX GC

12.4. Switch closing (CI1 operating mechanism - Incoming / outgoing function)

• This operation is only possible when the earth switch is in the "open" position
• Insert the lever into the switch operation slot
• Move the lever clockwise to its final position - the switch will close suddenly.
• The Earth Switch operating mechanism is locked in the "open" position.

12.5. Switch opening (CI1 operating mechanism - Incoming / outgoing function)

• This operation is only possible when the Switch is in the closed position
• Insert the lever into the switch operation slot
• Move the lever anti-clockwise until it reaches the "open" position - the switch will
open suddenly
• The earth switch operating mechanism is then unlocked

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 FLUOFIX GC

12.6. Close switch and reset for opening (CI2 operating mechanism - cable protection
function)

• This operation is only possible when the earth switch is in the open position
• Insert the lever into the switch operation slot
• Move clockwise to its final position
• When the switch closes, the lever remains in place

Please note this essential operation after closing the ISF:

• You must move the lever anti-clockwise to reset the spring.
• You can now remove the operating lever. The switch is now ready to be opened
(moving it anti-clockwise).

12.7. Open switch (CI2 operating mechanism - cable protection function)

The switch opening operation can be done:

• Manually (trigger button on operating mechanism)
• By an opening coil (optional)
• By fuses (mechanical fuse action)

Button for manual

switch opening

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 FLUOFIX GC

12.8 Circuit breaker spring (re)charging (CDV operating mechanism - Cable protection
function)

DIVAC G circuit-breakers are fitted with a standard closing spring manual (re)charge
mechanism. The manual charging operation is made applying a pumping action with the
charging lever. After about ten pumping movements, the (re)charging will be completed
and signalized by the charging condition indicator and lever action stops to charge closing
springs.

Attention:

To disarm the closing spring, it is necessary to perform an operation cycle (closing plus
opening). This operation should be performed only when strictly necessary.

Automatic spring re(charge)

Optionally, the circuit breaker can be fitted with a recharging motor, enabling the
automatic closing spring recharge after each closing operation. This option is especially
suitable for auto-reclosing sequences.

If power failure occurs during automatic recharge, a manual recharge could be performed
to complete the operation.

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 FLUOFIX GC

12.9 Circuit breaker operation (CDV operating mechanism - Cable protection function)

The circuit breaker closing/opening operation is obtained by pressing the closing/opening

pushbutton.

If the circuit breaker is fitted with electric closing and opening coils, it is also possible to
perform local or remote electric operations.

When the unit is fitted with a self-powered protection relay (and the necessary current
sensors) the circuit breaker can be tripped whenever a fault occurs.

Optionally a closing pushbutton interlock (through lock) can be supplied.

12.10 Self-powered relay (Cable protection function – CDV mechanism)

The cable protection function (with circuit breaker) can be fitted with a protection
solution, which includes a self-powered overcurrent protection relay and a set of current
sensors. The circuit breaker is tripped whenever a fault is detected by the self-powered
protection relay.

See the supplied electric diagram and protection relay instruction manual for details.

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 FLUOFIX GC

13. MAINTENANCE

The Fluofix GC does not require maintenance, once all the active parts and the main
circuit are inside the tank full of SF6.

However, after prolonged service interruption or whenever you notice a service

interruption, you are advised to take the following steps:

• Visual inspection for confirmation that the material is in good condition.

• Verification that the operating mechanisms and locks are functioning correctly.
• Confirmation that the cable connectors are correctly attached.

14. CABLE TESTING

Procedure for testing cables:

• Open the Switch-disconnector
• Close the earth switch
• Remove the cable compartment access panel
• Open the earth switch
• Send voltage to the cable connector directly (the connector manufacturers will be
able to provide accessories for cable testing)
• When tests are complete return to original state.

Voltage
injection

Optionally, Fluofix units can be equipped with sockets specifically for testing cables (see
diagram). The sockets allow you to test cables without directly using cable connectors.

• Open the Switch-disconnector

• Close the earth switch
• Remove the earth busbars which short circuit the sockets
• Send voltage into the sockets to test the cables
• When the tests are completed, return to original state

Test
sockets

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15. REPLACEMENT

15.1 Replacement of voltage presence indicator lights

To replace the voltage presence indicator lights, proceed as shown in the images. Tools
are not required.

After removing the voltage indicator, disconnect the connection.

Reconnect the voltage indicator and replace it.
If the unit has voltage present, the indicator will light up immediately.

Connection

15.2 Fuse replacement

To replace fuses follow the instructions in section 10.8 "Fuse fitting".

Simultaneous replacement of all three fuses is recommended.

16. SPARE PARTS

The following spare parts are recommended:

• Lights for the voltage indicator

• Fuses (if applicable)
• Opening coil (if applicable)

29
 After Sales Service
Medium and High Voltage Equipment
Porto
Arroteia • Leça do Balio • Apartado 1018
4466-952 S.Mamede de Infesta • Portugal
Tel.: (+351) 22 956 23 00
Fax: (+351) 22 956 28 87
Website: www.efacec.com