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Method Statement and Job Safety Analysis FOR Upper Pile Site Repair Wika Beton
Method Statement and Job Safety Analysis FOR Upper Pile Site Repair Wika Beton
Issue to PTFI:
Reason for "(C) Not Approved" Date: Reason for "(C) Not Approved" Date:
TABLE OF CONTENTS
1. INTRODUCTION...........................................................................................................................3
2. TECHNICAL DATA Equipment & Material Data:........................................................................3
3. REFERENCE...................................................................................................................................3
4. SHELTER ASSEMBLY..................................................................................................................4
4.1. Equipment and Manpower Mobilization.........................................................................................4
4.2. Equipment Setting............................................................................................................................4
4.3. Repair Method..................................................................................................................................4
6. JOB SAFETY ANALYSIS....................................................................................................................4
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Date : 8 Apr, 2022 MS-DD-AKPQ3-CON-PRO-1047
METHOD STATEMENT AND JOB SAFETY
Page 3 of 4
Rev. : E ANALYSIS FOR UPPER PILE SITE REPAIR
1. INTRODUCTION
This method statement was written as a guidance for the execution of temporary site facility
construction work on:
Project Name : Manyar Smelter Project – Piling & Civil Work
Location : Gresik, East Java, Indonesia
Main Contractor : PT Chiyoda International Indonesia
Owner : PT Freeport Indonesia
This method statement is a guidance to achieve a successful project completion with acceptable
quality, within specified time frame, and within a controllable budget for the purpose of Client’s
satisfaction. The following topics will be described / explained in this method statement.
To prevent un-controllable discrepancy of work performance from this method statement, this
method statement must be followed strictly. Any change or adapting action taken to anticipate job
site / work conditions, can only be performed under written notice / instruction from Site Manager
and approval of Contractor or Authorized Contractor Representative.
Material Data:
No. Description Specification Quantity Remark
1 Joint Plate
2 Grouting Material Sikagrout 215
3 Bonding Agent Material Consol
4 Coarse Aggregate, etc
5 Mold Materials
6 Multiplex
7 Water
3. REFERENCE
4. SHELTER ASSEMBLY
4.1. Equipment and Manpower Mobilization
a. All equipment must be inspected prior to mobilize, inspection conducted on physically at
workshop along with documentation checking such as SIA, SIO, calibration certificate,
historical energy transfer of hammer and other required documents by authorized SHES
person.
b. Manpower and staff who will be assigned at project site has to conduct medical examination
and swab antigen test.
c. Submit driver register for mobilization of equipment and submit request for safety induction
for mobilization of manpower.
d. Make sure that this work is supervised by Construction and SHE team.
JSA OVERVIEW
PENYELESAIAN JSA BERKUALITAS MEMILIKI 4 LANGKAH: DAFTAR PERIKSA - Item ini diperlukan untuk JSA yang berkualitas
THE COMPLETION OF A QUALITY JSA HAS 4 STEPS: CHECKLIST - These items are required for a quality JSA
LANGKAH 1 – PERENCANAAN & PERSIAPAN
Jika tidak ada JSA yang relevan dengan pekerjaan, seluruh tim yang melakukan aktivitas pekerjaan harus terlibat dalam Apakah Ketua Tim JSA mengetahui proses JSA?
Is the JSA Team Leader familiar with the JSA process?
V
pengembangan JSA baru. JSA dapat diketik atau ditulis tangan pada template ini. Jika ada JSA yang relevan dengan pekerjaan, ini
dapat digunakan atau ditinjau sebagai panduan dan perubahan dapat dilakukan dengan komputer atau tangan. JSA harus melibatkan Supervisor dan orang-orang yang melakukan pekerjaan
STEP 1 – PLANNING & PREPARATION
The JSA must involve the Supervisor and people performing the work
V
If there is no existing JSA relevant to the work, the whole team undertaking the job activity must be involved in the development of a
new JSA. JSAs can be typed or handwritten on this template. Where existing JSAs relevant to the job exist, these can be used or Apakah ada WMS atau JSA serupa untuk pekerjaan itu?
reviewed as a guide and changes can be made on by computer or hand.
Is there an existing WMS or similar JSA for the work?
V
LANGKAH 2 - FORMULIR JSA Apakah bahan kimia atau bahan berbahaya terlibat (termasuk SDS)
Gunakan Bagian (A) dan/atau Pernyataan Metode Kerja dan pengetahuan Anggota Tim JSA tentang pekerjaan sebagai petunjuk untuk mengidentifikasi
Are chemicals or hazardous materials involved (include SDS)
X
bahaya.
Identifikasi potensi insiden atau kondisi berbahaya untuk setiap langkah. Apakah diperlukan Izin dan sertifikat izin?
Identifikasi kontrol untuk setiap langkah untuk mengurangi risiko ke As Low As Reasonably Practical (ALARP). Work Method Statements (WMS)
Are required Permits and clearance certificates in place?
V
dapat digunakan sebagai panduan.
STEP 2 ‐ JSA FORM Efek bagi orang lain yang bekerja di sekitar dan lingkungan sekitar dipertimbangkan?
Use Section (A) and/or the Work Method Statement and JSA Team Member knowledge of the job as a prompt to identify hazards. Effect to others working nearby and surrounding environment considered?
V
Identify the potential incidents or hazardous conditions for each step.
Identify controls for each step to reduce the risks to As Low As Reasonably Practical (ALARP). Work Method Statements (WMS) can be Apakah APD tambahan diperlukan?
used as a guide. Is additional PPE required?
V
Hirarki Kontrol harus diterapkan saat mengidentifikasi kontrol. Pastikan A Step Back 5x5 selesai sebelum memulai tugas
The Hierarchy of Controls shall be applied when identifying controls. Ensure A Step Back 5x5 is completed prior to starting the task
V
Hilangkan Bahaya Eliminate Hazard
Substitute with less hazardous alternative
Ganti dengan alternatif yang kurang berbahaya
Gunakan kontrol teknik Use engineering controls
Use administrative controls
Gunakan kontrol administrative Kadaluwarsa dan Ulasan Expiry and Review
Gunakan Alat Pelindung Diri (APD) Use Personal Protective Equipment (PPE)
JSA harus ditinjau dan ditandatangani oleh pihak kerja setiap minggu atau bila terjadi perubahan
Gunakan Kalkulator Skor Risiko untuk menghitung risiko residual setelah pengendalian yang tepat diidentifikasi. aktivitas kerja.
Use the Risk Score Calculator to calculate the residual risk after appropriate controls are identified. 1 The JSA is to be reviewed and signed by the work party on a weekly basis or when a change
LANGKAH 3 – PERSETUJUAN in the work activity occurs.
Mendapatkan persetujuan dan tanda tangan JSA untuk digunakan oleh Supervisor area dan Manajer Konstruksi / delegasi Amandemen dan tinjauan harus tercermin dalam bagian (F) dari JSA.
KONTRAKTOR. 2 Amendments and reviews shall be reflected in section (F) of the JSA.
STEP 3 – APPROVAL
Get approval and signature for the JSA to be used by the area Supervisor and the CONTRACTOR Construction Manager / delegate. Jika Izin Bekerja mengatur pekerjaan, salinan JSA harus diberikan dengan salinan Izin yang ditutup.
If a Permit to Work is governing the job, a copy of the JSA is to be provided with the closed out
CATATAN: Kelompok kerja tidak boleh melanjutkan jika risiko dinilai TINGGI. 3 copy of the Permit
NOTE: Workgroups are not to proceed where risks are assessed as HIGH.
DETAIL KERJA JSA DAN DAFTAR PERIKSA JSA WORK DETAILS AND CHECKLISTS
Tanggal / Date: 8/04/2022 Judul pekerjaan / Job Title: Manyar Smelter Project
Uraian pekerjaan / Description of Work: Upper Pile Repair
JSA Ref# MS-DD-AKPQ3-CON-PRO-1047 UPPER PC PILE REPAIR
Work
MS and JSA
Pencipta / Originator: PT Adhi Karya (Persero) Tbk. Izin# (Jika berlaku) / Permit# (If applicable)
(A) IDENTIFIKASI POTENSI BAHAYA UNTUK PEKERJAAN (A) IDENTIFY POTENTIAL HAZARDS FOR THE JOB
Daftar Peringatan Bahaya (Tinjau langkah-langkah pekerjaan dan identifikasi apakah ada bahaya berikut yang berlaku) Mekanisme Paparan Potensi Bahaya
Hazard Prompt List (Review the job steps and identify if any of the following hazards are applicable) Potential Hazard Exposure Mechanisms
Listrik / Electricity
Cuaca / Weather
Penggalian/Pekerjaan Tanah
Dipukul – oleh, melawan
Excavations/Earthworks Api Struck – by, against
Benda Panas/DinginHot/Cold Gigitan Serangga/Hewan / Fire Kontak dengan
Objects
Insect/Animal Bites Contact with
Peralatan Berputar Rotating Petir / Lighting Pengenalan Spesies Non Asli Dihubungi oleh
Equipment
Introduction of Non Native Species Contacted by
Kendaraan / Vehicles Membahayakan Flora / Fauna Harm Terperangkap – di, di, di bawah, di antara, melawan
Bahaya Mengemudi /
Driving Hazards to Flora / fauna Caught – in, on, under, between, against
Stres otot / Muscular Stress
Benda Jatuh / Falling Objects
Situs bersejarah
Paparan – suhu, bahan kimia, kebisingan, debu
Historical Sites Exposure – temperature, chemicals, noise, dust
Tekanan mental / Mental Stress
Kebisingan / Noise Pembukaan Vegetasi Tergelincir, Tersandung atau Jatuh – dari ketinggian, level yang sama Slip,
Vegetation Clearing Trip or Fall – from heights, same level
Pekerjaan berulang Repetitive
Radiasi / Radiation Tumpahan/Kebocoran Penilaian Risiko Penanganan Manual Lengkap terlampir Complete
Work Spills/Leaks Manual Handling Risk Assessment attached Pengerahan tenaga yang
Ketinggian / Heights Pelepasan Hidrokarbon/Gas Peralatan Seluler/Stasioner Lainnya berlebihan/kekuatan yang berlebihan – mengangkat, mendorong,
Hydrocarbon/Gas Release Other Mobile/Stationary Equipment menarik,
Overexertion/ excessive force – lifting, pushing, pulling,
Pekerja tunggal / Lone Worker Permukaan / Surfaces Tekanan (Energi Tersimpan) Pelepasan Material – tumpahan minyak, pelepasan gas, tumpahan ringan Escape
Pressure (Stored Energy) of Material – oil spill, gas release, light spill
Getaran / Vibration Peralatan dan perlengkapan Asap/Uap/Debu Faktor manusia
Tools/Equipment Fumes/Vapor/Dust Tumpahan Human Factors
Benda Bergerak Moving Objects Faktor manusia Ringan / Light Spill penggunaan alat atau peralatan yang tidak benar
Human Factors incorrect use of tools or equipment
Off Road Kedalaman / Depths regangan berulang
Ruang terbatas repetitive strain
Confined Spaces Bahan kimia / Chemicals Lainnya (Cantumkan Bahaya tambahan di bawah) tekanan yang dirasakan, tergesa-gesa
Other (List additional Hazards below) perceived pressure, haste
Asbes / Asbestos tugas berat / arduous tasks
Pelindung pendengaran Perlindungan pernapasan posisi kerja yang tidak nyaman / uncomfortable work position pekerjaan
Personal Protective Equipment Hearing protection Respiratory protection Tali
Jalur Keselamatan/Penyelamatan pengaman duniawi / mundane work
Pelindung mata/wajah Eye/Face Safety/Rescue line Safety harness
protection pelindung tangan Detektor gas kompetensi yang tidak memadai / inadequate competency
Pelindung kepala Head
Hand protection Gas detector
protection Pencegahan tumpahan dan Perisai cahaya komunikasi, instruksi / communications, instruction
Perlindungan kaki Foot protection pembersihan Light shields
perlindungan tubuh Spill prevention and clean up
Body protection Kondisi cuaca / Weather conditions
panas/kering / hot/dry
Other basah / wet
berangin / windy
dingin / cold
Job Safety Analysis
Doc Ref: MS-DD-3000-HSE-PLN-0007 Form No: MS-DD-3000-HSE-FRM-0040
Date: 8 April 2020 MANYAR SMELTER PROJECT Revision No: 01
JSA PREPARATION
Risiko Penanggung jawab
LANGKAH kematian Tindakan Kontrol Siapa yang
PEKERJAAN POTENSI BAHAYA Dampak
Peringkat bawaan? Titik Apa yang harus ada untuk mencegah bahaya? Peringkat bertanggung jawab
(Urutan pekerjaan) Apa yang dapat menyakiti saya / Jika 'ya' Kerugian apa
Risiko tunggu? Sertakan Peringkat tanggung jawab khusus Risiko untuk melaksanakan
Apa yang akan orang lain atau berdampak pada diperlukan yang bisa jika diperlukan pengendalian?
Step aku lakukan?
yang Ada FRM Y/T? Residu
lingkungan? terjadi? Control Measures Responsible
# JOB STEPS Existing Inherent Hold Residual
POTENTIAL HAZARD Impact What Person
(Sequence of work) Risk fatality point? What must be in place to prevent Risk
What could hurt me / others or harm could harm? Include Rating specific Who is responsible
What am I going Rating risk? Y/N? Rating
impact the environment? occur? responsibilities where required to implement the
to do? If 'yes' FRM
required control?
Mobilisasi material
dan alat ke lokasi 1.1. Pekerja tertabrak kendaraan Tidak Tidak
proyek Mobilization pengangkut / pick up Workers Fatality a.Operator harus berkompeten Supervisor, Rigger,
1 Low (3) Low (1)
of materials and hit by transport vehicles / pick Workers must be competent) Banksman
No No
tools up
to the project site
b.Memastikan kondisi kendaraan pengangkut
dalam kondisi layak pakai sebelum
digunakan
Ensure the condition of the transport vehicle
is in a good condition before
operating
c. Memastikan beban yang diangkut tidak
melebihi daya angkut kendaraan
Ensure the load transported does not exceed
the carrying capacity of the
vehicle
d.Bekerja sesuai IK
Working according to Working instruction
e.Melakukan safety talk sebelum bekerja
Always doing safety talk before start work
instruction
d. Melakukan safety talk sebelum bekerja
Always doing safety talk before start to
work
e. Ada Permit To Work (PTW)
Have Permit To Work (PTW)
e. Memakai APD sesuai ketentuan (helm,
kacamata, masker, body harness, sarung
tangan & safety shoes)
Wear PPE according to the provisions
(helmets, goggles, masks, body harnesses,
hand gloves & safety shoes)
instruction
d.Melakukan safety talk sebelum bekerja
Always doing safety talk before start to
work
e.Ada Permit To Work (PTW)
Have Permit To Work (PTW)
f. Memakai APD sesuai ketentuan (helm,
kacamata, ear plug, masker, body harness,
sarung tangan & safety shoes) Wear PPE
according to the provisions
(helmets, goggles, masks, body
harnesses, hand gloves & safety shoes)
e.Bekerja sesuai IK
Work according to Working
instruction
f. Melakukan safety talk sebelum bekerja
Always doing safety talk before start to
work
g.Ada Permit To Work (PTW)
Have Permit To Work (PTW)
h.Memakai APD sesuai ketentuan (helm,
kacamata, ear plug, masker, body harness,
sarung tangan & safety shoes) Wear PPE
according to the provisions
(helmets, goggles, masks, body
harnesses, hand gloves & safety shoes)
3.3 Terpapar debu saat proses Tidak Tidak a. Pekerja harus berkompeten
Low (2) Health Effect Low (1)
pemotongan selimut beton Workers must be competent
Job Safety Analysis
Doc Ref: MS-DD-3000-HSE-PLN-0007 Form No: MS-DD-3000-HSE-FRM-0040
Date: 8 April 2020 MANYAR SMELTER PROJECT Revision No: 01
d.Bekerja sesuai IK
Work according to Working
instruction
e.Melakukan safety talk sebelum bekerja
Always doing safety talk before start to
work
f. Ada Permit To Work (PTW)
Have Permit To Work (PTW)
g.Memakai APD sesuai ketentuan (helm,
kacamata, ear plug, masker, body harness,
sarung tangan & safety shoes) Wear PPE
according to the provisions (helmets,
goggles, masks, body
harnesses, hand gloves & safety shoes)
4. Pembersihan area
yang dipotong
4.1 Terjatuh saat proses
dengan alat drill Tidak Tidak
pengoperasian alat drill a.Pekerja harus berkompeten
Cleaning the Monitor (4) Fatality Low (3)
Falling down while use a Workers must be competent
cutted area using No No
drilling machine drilling machine
e.Bekerja sesuai IK
Work according to Working
instruction
f. Melakukan safety talk sebelum bekerja
Cunduct safety talk before start to work
Job Safety Analysis
Doc Ref: MS-DD-3000-HSE-PLN-0007 Form No: MS-DD-3000-HSE-FRM-0040
Date: 8 April 2020 MANYAR SMELTER PROJECT Revision No: 01
Tidak Tidak
5.2. Tangan tertusuk besi tulangan a.Pekerja harus berkompeten
Low (3) Minimal Injury Low (1)
Hand punctured by steel Workers must be competent
No No
b.Bekerja sesuai IK
Work according to Working
instruction
c. Melakukan safety talk sebelum bekerja
Cunduct safety talk before start to work
d.Ada Permit To Work (PTW)
Have Permit To Work (PTW)
e.Memakai APD sesuai ketentuan (helm,
kacamata, masker, body harness, sarung
tangan & safety shoes)
Job Safety Analysis
Doc Ref: MS-DD-3000-HSE-PLN-0007 Form No: MS-DD-3000-HSE-FRM-0040
Date: 8 April 2020 MANYAR SMELTER PROJECT Revision No: 01
Anggota tim Nama / Name Tanda tangan Tanggal / Date Team Member Nama / Name Tanda tangan Tanggal
Team Member Signature Signature Date
Bren T 8/4/2022
Alfianto Herman 8/4/2022
Pudjonarto 8/4/2022
JSA Team
Erdi Wisnu 8/4/2022 Mhd. Sallim Junjung 8/4/2022
Supervisor :
AMANDEMEN DAN ULASAN JSA / JSA AMENDMENTS AND REVIEWS
(F) JSA harus ditinjau setiap minggu atau ketika terjadi perubahan dalam aktivitas kerja. Pada setiap review dan/atau amandemen JSA, Tim Supervisor JSA harus memberi nama, menandatangani, dan memberi tanggal pada bagian di bawah ini. Perubahan JSA
harus ditandatangani oleh Manajer Konstruksi KONTRAKTOR (atau delegasi) dan pengawasan SHES. Semua perubahan harus dikomunikasikan kepada Kru Kerja yang akan masuk ke halaman berikutnya untuk mengakui dan menerima perubahan.
(F) The JSA is to be reviewed on a weekly basis or when a change in the work activity occurs. Upon each review and/or amendment of the JSA the JSA Team Supervisor shall name, sign, and date the below section. Changes to the JSA shall be countersigned by
the CONTRACTOR Construction Manager (or delegate) and SHES supervision. All changes shall be communicated to the Work Crew who shall sign on to the next page to acknowledge and accept the changes.
Key Changes / New Hazards Kontrol / Controls Sisa Pengawas Tim JSA Tanda tangan Tanggal / Date KONTRAKTOR Manajer
Mempertaruhkan JSA Team Supervisor Signature Konstruksi
Residual CONTRACTOR Construction
Risk Manager
RAM Rating
Job Safety Analysis
Doc Ref: MS-DD-3000-HSE-PLN-0007 Form No: MS-DD-3000-HSE-FRM-0040
Date: 8 April 2020 MANYAR SMELTER PROJECT Revision No: 01