Operation Panel

Supplementary Manual

0739B-1011 (en)

Original instructions

MAKINO GmbH
Kruichling 18, D-73230 Kirchheim unter Teck
Phone ++49 / 7021 / 503 0
Fax ++49 / 7021 / 503 400
Imprint I

Imprint
Editor: MAKINO GmbH
Essener Bogen 5
D-22419 Hamburg
Germany

Tel.: ++49 / 40 / 298 09 - 0

Fax: ++49 / 40 / 298 09 - 400
e-mail: documentation@makino.eu

Date issued: 2010-11

MAKINO 0739B-1011 (en)

II Imprint

0739B-1011 (en) MAKINO

Revisions III

Revisions
Date Chapter/Page Modification

MAKINO 0739B-1011 (en)

IV Revisions

Revisions
Date Chapter/Page Modification

0739B-1011 (en) MAKINO

Table of contents V

Table of contents

0 GENERAL SAFETY INSTRUCTIONS ....................................................................................................... 0-1

0.1 Indicator words and their meaning .......................................................................................................... 0-1

1 INTRODUCTION ............................................................................................................................................. 1-1

2 MAIN OPERATION PANEL ........................................................................................................................ 2-1

2.1 [CONTROL POWER ON] / [POWER OFF] Buttons ............................................................................... 2-2

2.2 Cycle [START] / [FEED HOLD] Buttons ..................................................................................................... 2-2

2.3 Spindle [START] / Spindle [STOP] Buttons ............................................................................................. 2-3

2.4 [EMERGENCY STOP] Button, [DOOR LOCK MANUAL RELEASE] Button and “Mode Unlock”
Switch ................................................................................................................................................................... 2-4

2.5 Feedrate/Override Switches ........................................................................................................................ 2-7

3 TOOL MAGAZINE OPERATION PANEL ............................................................................................... 3-1

3.1 [EMERGENCY STOP] Button ........................................................................................................................ 3-1

4 APC OPERATION PANEL ............................................................................................................................ 4-1

4.1 [EMERGENCY STOP] Button ........................................................................................................................ 4-1

5 LIFT-UP CHIP CONVEYOR OPERATION PANEL .............................................................................. 5-1

5.1 [EMERGENCY STOP] / [FORWARD] / [REVERSE] Buttons ................................................................. 5-1

6 REVISION RECORD ....................................................................................................................................... 6-1

MAKINO 0739B-1011 (en)

VI Table of contents

0739B-1011 (en) MAKINO

GENERAL SAFETY INSTRUCTIONS 0-1

0 GENERAL SAFETY INSTRUCTIONS

The hazards involved in operating the machine are identified by the following means:
- In this manual, warning notices serve to indicate aspects which are relevant to safety.
- On the machine, warning signs point out aspects which are relevant to safety.

0.1 Indicator words and their meaning

The indicator words use for warning notices are divided into the categories listed below, according to the
accepted degree of risk involved.

Consciously ignoring these warning notices can result in accidents, serious injuries or death.

Furthermore, serious damage may be caused to the machine and its auxiliary units. The warning notices
below must there be followed without fail!

DANGER!
Indicator word used to denote an immediately hazardous situation which, if not avoided,
will result in serious injury or death.

WARNING!
Indicator word used to denote a potentially hazardous situation which, if not avoided,
could result in serious injury or death.

CAUTION!
Indicator word used to denote a potentially hazardous situation which, if not avoided,
could result in slight to moderate injuries.

NOTICE! Indicator word used to denote a potentially hazardous situation which, if not avoided,
could result in damage to property.

REMARK Indicator word used to point out important or useful information.

MAKINO 0739B-1011 (en)

0-2 GENERAL SAFETY INSTRUCTIONS

0739B-1011 (en) MAKINO

INTRODUCTION 1-1

1 INTRODUCTION

This manual describes the design changes to the following operation panels:
- Main operation panel
- Tool magazine operation panel
- Apc operation panel
- Lift-up chip conveyor operation panel

WARNING!
Do not operate, maintain, or inspect this machine without carefully reading and under-
standing this Supplementary Manual.

REMARK Store this Supplementary Manual in a clearly marked location for easy reference when op-
erating, maintaining, or inspecting this machine.

REMARK All rights reserved. No part of this document may be reproduced, copied, or modified in
any form or any means without direct permission of Makino Milling Machine Co., Ltd.

MAKINO 0739B-1011 (en)

1-2 INTRODUCTION

0739B-1011 (en) MAKINO

MAIN OPERATION PANEL 2-1

2 MAIN OPERATION PANEL

Fig. 2-1: Main Operation Panel

Legend to “Fig. 2-1: Main Operation Panel”

No. Name Reference Section
[1] [CONTROL POWER ON]/[POWER OFF] buttons “2.1”
[2] Cycle [START]/[FEED HOLD] buttons “2.2”
[3] Spindle [START]/Spindle [STOP] buttons “2.3”
[4] [EMERGENCY STOP] button, [DOOR LOCK MANUAL RELEASE] button and “2.4”
“Mode Unlock” Switch
[5] Feedrate/Override Switches “2.5”
[6] Main Operation Panel placed on the right side of the operator door. ––
[7] Main Operation Panel placed on the left side of the operator door. ––

MAKINO 0739B-1011 (en)

2-2 MAIN OPERATION PANEL

2.1 [CONTROL POWER ON] / [POWER OFF] Buttons

[CONTROL POWER ON] button

Before modification After modification

Fig. 2-2:
Press this button to turn on the control power.
The button lamp turns on when the control power is turned on.
When the [POWER OFF] button is pressed, the [CONTROL POWER ON] button lamp turns off after a spec-
ified period of time.

[POWER OFF] button

Before modification After modification

Fig. 2-3:
Press this button to turn off the control power.
When this button is pressed, the [CONTROL POWER ON] button lamp turns off after a specified period of
time, and the main power is automatically turned off.
If the [POWER OFF] button is pressed again within 30 seconds, the [POWER OFF] button lamp turns off,
and the main power is not turned off.
The [POWER OFF] button lamp flashes from when the [POWER OFF] button is pressed to when the main
power is turned off.

2.2 Cycle [START] / [FEED HOLD] Buttons

Cycle [START] button
Before modification After modification

Fig. 2-4:

Press this button to run an NC program.

The built-in lamp turns on while the NC program is running.
This button is enabled when the MDI mode, memory mode, DNC mode, or external input mode is active.

0739B-1011 (en) MAKINO

MAIN OPERATION PANEL 2-3

[FEED HOLD] button

Before modification After modification

Fig. 2-5:

Press this button to stop the NC program.

The built-in lamp turns on while the NC program is stopped.
When this button is pressed, the NC program is stopped in the feed hold condition, but the M function, S
function, or T function continues its operation until the end, and then stops.
The following operations are continued even while the NC program is stopped in the feed hold condition:
- Spindle rotation
- Cutting fluid supply
- Some canned cycles

2.3 Spindle [START] / Spindle [STOP] Buttons

Spindle [START] button
Vertical machining center
Before modification After modification

Fig. 2-6:

Horizontal machining center

Before modification After modification

Fig. 2-7:

Press this button to start the spindle in the forward direction while it is stopped or oriented.
This button is enabled irrespective of operation mode.
To rotate the spindle in the reverse direction by using the Spindle [START] button, perform the following
procedures:
1. Activate the MDI mode.
2. Specify spindle speed (S code).
3. Specify M04 (CCW spindle rotation).

MAKINO 0739B-1011 (en)

2-4 MAIN OPERATION PANEL

4. Press the Spindle [START] button.

5. Press the Spindle [STOP] button.

Spindle [STOP] button

Vertical machining center
Before modification After modification

Fig. 2-8:

Horizontal machining center

Before modification After modification

Fig. 2-9:

Press this button to stop the spindle.

This button is enabled irrespective of operation mode.

REMARK If this button is pressed during automatic operation, the machine is placed in a Feed Hold
state.

2.4 [EMERGENCY STOP] Button, [DOOR LOCK MANUAL RELEASE] But-

ton and “Mode Unlock” Switch

[EMERGENCY STOP]
Before modification After modification

Fig. 2-10:

Press this button to immediately stop axis feed, spindle rotation and other machine operations.
Once the button is pressed, it is locked in the pressed-down position.
To release the lock, turn the button in the direction indicated by the arrows on the button.

Machine conditions when the [EMERGENCY STOP] button is pressed:

- Axis feed is stopped immediately.

0739B-1011 (en) MAKINO

MAIN OPERATION PANEL 2-5

- Spindle is stopped immediately.

- Spindle is clamped if it was unclamped.
- If spindle has been oriented, spindle orientation is released.
- ATC (Automatic Tool Changer) is stopped immediately.
- NC unit is reset.
- Cutting fluid supply is stopped.

An [EMERGENCY STOP] button is provided on the following panels in addition to the main operation pan-
el:
- Tool Magazine operation panel
- APC operation panel
- Lift-up chip conveyor operation panel (option)

[DOOR LOCK MANUAL RELEASE] button

Operator Door Lock with Operation Mode (Machine models besides MAG, T, and MCC series)
Before modification After modification

Fig. 2-11:

The [DOOR INTERLOCK RELEASE] switch has been changed to the [DOOR LOCK MANUAL RELEASE] but-
ton to enhance the safety of machine operation.
For the location of this switch, see “Fig. 2-1: Main Operation Panel”.

Operator Door Lock with Operation Mode (MAG, T, and MCC series)
Before modification After modification

Fig. 2-12:

The [DOOR INTERLOCK RELEASE] switch has been changed to the [DOOR LOCK MANUAL RELEASE] but-
ton to enhance the safety of machine operation.
For the location of this switch, see “Fig. 2-1: Main Operation Panel”.

MAKINO 0739B-1011 (en)

2-6 MAIN OPERATION PANEL

Operator Door Lock with Power Shutoff function (Machine models besides MAG, T, and MCC series)
Before modification After modification

Fig. 2-13:

If the door unlocking conditions are met, pressing this button will unlock the door so that it can be
opened.
While the door lock release conditions are met, the lamp to the left of the button is turned on.

Operator Door Lock with Power Shutoff function (MAG, T, and MCC series)
Before modification After modification

Fig. 2-14:

Setting the switch to the right side when the door unlocking conditions are met will unlock the door so
that it can be opened.
While the door lock release conditions are met, the lamp to the left of the button is turned on.

“Mode Unlock” switch

Before modification After modification

Fig. 2-15:
Setting the switch to the right side enables the operation mode to be changed.

REMARK The operation mode cannot be changed while the operator door is open.

0739B-1011 (en) MAKINO

MAIN OPERATION PANEL 2-7

2.5 Feedrate/Override Switches

“Jog Feedrate” switch

Before modification After modification

Fig. 2-16:

This switch sets a feed rate.

The switch is enabled when:
- The jog feed mode is selected.
- The dry run function is turned on during automatic operation.

“Rapid Feed Override” switch

Before modification After modification

Fig. 2-17:
This switch sets a rapid feed override in rapid feed mode or reference position return mode.
During automatic measurement, the override is limited to prevent breakage of a probe or stylus if the
probe is hit against the workpiece or the tool is hit against the stylus by accident. (The limitation of the
rapid feed override varies depending on machine models or specifications.)

REMARK If a reference position has not been set after motor replacement, the axis returns to the
reference position at feed rate (0–100%) set in the NC parameter No. 1428 (reference po-
sition return feed rate setting function), irrespective of selected override.

“Feed Override” switch

Before modification After modification

Fig. 2-18:
This switch sets an override for a cutting feed rate specified during automatic operation.
The switch is disabled if the dry run function is selected, and the “Jog Feedrate” switch is enabled instead.
The override is fixed to 100% while a tapping cycle by G84 is in progress or when the feed override func-
tion is disabled by M49.
When M132 is specified, an override is limited to 100% or less.
If an override exceeds 100%, it becomes invalid.

MAKINO 0739B-1011 (en)

2-8 MAIN OPERATION PANEL

“Spindle Override” switch

Before modification After modification

Fig. 2-19:

This switch sets an override for a specified spindle speed.

The set value never exceeds the maximum spindle speed.
The switch is disabled when M59 (spindle override disabled) is specified. When the power is turned on, the
spindle override is enabled by M58.
An override is fixed to 100% while a tapping cycle by G84 is in process or when the SL, AC or study mode
is active.

0739B-1011 (en) MAKINO

TOOL MAGAZINE OPERATION PANEL 3-1

3 TOOL MAGAZINE OPERATION PANEL

3.1 [EMERGENCY STOP] Button

[EMERGENCY STOP] button

Before modification After modification

Fig. 3-1:

Pressing this button has the same effect as pressing the [EMERGENCY STOP] button on the main opera-
tion panel, and it immediately stops all machine operation when pressed.
For details, see section “2.4 [EMERGENCY STOP] Button, [DOOR LOCK MANUAL RELEASE] Button and
“Mode Unlock” Switch”.

MAKINO 0739B-1011 (en)

3-2 TOOL MAGAZINE OPERATION PANEL

0739B-1011 (en) MAKINO

APC OPERATION PANEL 4-1

4 APC OPERATION PANEL

4.1 [EMERGENCY STOP] Button

[EMERGENCY STOP] button

Before modification After modification

Fig. 4-1:

Pressing this button has the same effect as pressing the [EMERGENCY STOP] button on the main opera-
tion panel, and it immediately stops all machine operation when pressed.
For details, see section “2.4 [EMERGENCY STOP] Button, [DOOR LOCK MANUAL RELEASE] Button and
“Mode Unlock” Switch”.

MAKINO 0739B-1011 (en)

4-2 APC OPERATION PANEL

0739B-1011 (en) MAKINO

LIFT-UP CHIP CONVEYOR OPERATION PANEL 5-1

5 LIFT-UP CHIP CONVEYOR OPERATION PANEL

5.1 [EMERGENCY STOP] / [FORWARD] / [REVERSE] Buttons

[EMERGENCY STOP] button

Before modification After modification

Fig. 5-1:

Pressing this button has the same effect as pressing the [EMERGENCY STOP] button on the main opera-
tion panel, and it immediately stops all machine operation when pressed.
For details, see section “2.4 [EMERGENCY STOP] Button, [DOOR LOCK MANUAL RELEASE] Button and
“Mode Unlock” Switch”.

“Alarm” lamp
Before modification After modification

Fig. 5-2:
This lamp comes on in the following cases:
- A lift-up chip conveyor thermal alarm occurs.
- The manual mode (the lift-up chip conveyor in stopped state) has lasted for a period of specified time
during spindle rotation or cutting fluid discharge. (Warning about clogging with chips)

[FORWARD] button (with built-in lamp)

Before modification After modification

Fig. 5-3:

This button is enabled when the [MANUAL INTERVENTION] button lamp is on (manual intervention mode
active).
When the button is pressed, the button lamp comes on, and the lift-up chip conveyor runs forward.

REMARK The button lamp is on while the lift-up chip conveyor is active.

MAKINO 0739B-1011 (en)

5-2 LIFT-UP CHIP CONVEYOR OPERATION PANEL

[REVERSE] button
Before modification After modification

Fig. 5-4:

This button is enabled when the [MANUAL INTERVENTION] button lamp is on (manual intervention mode
active).
When the button is pressed, the button lamp comes on, and the lift-up chip conveyor runs in reverse di-
rection.

0739B-1011 (en) MAKINO

REVISION RECORD 6-1

6 REVISION RECORD

Manual Name
Operation Panel Supplementary Manual

Manual No.
0739B-1011

No. Manual No. Contents Remarks

(Date Issued)
1 0739A-1006 New Issue
(2010/06)
2 0739B-1011 Added text about horizontal machining center
(2010/11)

MAKINO 0739B-1011 (en)

6-2 REVISION RECORD

0739B-1011 (en) MAKINO