BASIC MAINTENANCE PLAN SOH 16,000 RH

GE MITSUBISHI 6*18 KU30 GSI

PROJECT SUTAMI

Time
NO JOB DESC / MAINTENANCE ITEMS Work Scope WORKDAY

Start End 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

I DETAIL MAIN / ASSEMBLY ITEM

V MONITORING OPERATION

2
COMPLETED
MONITORING OPERATION OPERATOR 8:00 AM 8:00 PM →
1 GENERAL COMPLETION O/M 8:00 AM 8:00 PM

IV RUNING TEST & LOAD

8 PM CLINIC MECHANIC/ELECTTRIC 8:00 AM 8:00 PM

7 RUNING TEST & LOAD O/M 8:00 AM 8:00 PM

6 RUNING TEST CYLINDER PRESSURE SENSOR ELECTRIC 8:00 AM 8:00 PM

5 FINAL_CHECK SPARK PLUG / ENGINE FLAME ELECTRIC 8:00 AM 8:00 PM

4 2nd INSTALL GAS SUPPLY VALVE UPPER SIDE MECHANIC/ELECTTRIC 8:00 AM 8:00 PM

3 AIR RUNNING O/M 8:00 AM 8:00 PM

2 ENGINE WARMING UP OPERATOR 8:00 AM 8:00 PM

1 FILL IN OIL ENGINE & COOLANT/COOLING WATER OPERATOR 8:00 AM 8:00 PM

III GAS ENGINE

36 OTHER MECHANIC/HELPER 8:00 AM 8:00 PM

35 ENGINE FLAME MECHANIC/HELPER 8:00 AM 8:00 PM

34 ENGINE FRAME MECHANIC/HELPER 8:00 AM 8:00 PM

33 PIPING SYSTEM MECHANIC/HELPER 8:00 AM 8:00 PM

32 CAM,ROLLER MECHANIC/HELPER 8:00 AM 8:00 PM

31 FUEL GAS SYSTEM MECHANIC/HELPER 8:00 AM 8:00 PM

30 TURNING GEAR MECHANIC/HELPER 8:00 AM 8:00 PM

29 EXHAUST MANIFOLD MECHANIC/HELPER 8:00 AM 8:00 PM

28 EXHAUST BYPASS GAS MECHANIC/HELPER 8:00 AM 8:00 PM

27 AIR COOLER MECHANIC/HELPER 8:00 AM 8:00 PM

26 TURBO CHARGER JOURNAL BEARING MECHANIC/HELPER 8:00 AM 8:00 PM

25 TURBO CHARGER TRUST BEARING MECHANIC/HELPER 8:00 AM 8:00 PM

24 TURBO CHARGER GAS OUTLET GUIDE & ASSESORIES MECHANIC/HELPER 8:00 AM 8:00 PM

23 TAPPET JOURNAL CRANKPIN MECHANIC/HELPER 8:00 AM 8:00 PM

22 RETIGHTENING CRANKPIN CAP & BEARING SHELL UPPER LOWER MECHANIC/HELPER 8:00 AM 8:00 PM

21 1st_INSTAL PISTON COMPLETE - RING SET & CONECTING ROD MECHANIC/HELPER 8:00 AM 8:00 PM

20 OVERHAUL - RE_SEAL - RE_BEARING - POLISHING AP RING MECHANIC/HELPER 8:00 AM 8:00 PM

19 INPECTION - MEASUREMENT - PT - COLOUR CHECK AROUND CYLINDER COVER MECHANIC/HELPER 8:00 AM 8:00 PM

18 CLEANING - RE_WASHING STARTING CONTROL VALVE MECHANIC/HELPER 8:00 AM 8:00 PM

17 REMOVE - TAKE OFF MAIN & SLOW STARTING VALVE MECHANIC/HELPER 8:00 AM 8:00 PM

16 PREPARE STARTING VALVE ( R-SIDE ) MECHANIC/HELPER 8:00 AM 8:00 PM

15 CHECK VALVE FOR GAS FEED VALVE MECHANIC/HELPER 8:00 AM 8:00 PM

14 INTAKE/EXHAUST VALVE STEM MECHANIC/HELPER 8:00 AM 8:00 PM

13 INTAKE/EXHAUST VALVE SEAT MECHANIC/HELPER 8:00 AM 8:00 PM

12 PRECOMBUTION CHAMBER MECHANIC/HELPER 8:00 AM 8:00 PM

11 HYDRAULIC TEST MECHANIC/HELPER 8:00 AM 8:00 PM

10 INTAKE/EXHAUST VALVE STEM - SPRINGS-ROTATOR-COTTER MECHANIC/HELPER 8:00 AM 8:00 PM

9 CYLINDER COVER R & L SIDE MECHANIC/HELPER 8:00 AM 8:00 PM

8 DRAIN OIL ENGINE OF SUMPTANK OPERATOR/HELPER 8:00 AM 8:00 PM

7 ROCKER ARM -TAPPET COMPLETE - PUSH ROD MECHANIC/HELPER 8:00 AM 8:00 PM

6 CYLINDER COVER BONNET - ASSESORIES MECHANIC/HELPER 8:00 AM 8:00 PM

5 DRAIN COOLING WATER OPERATOR 8:00 AM 8:00 PM

4 SHUTDOWN PANEL/INSTRUMEN ENGINE ELECTRIC 8:00 AM 8:00 PM

3 PM CLINIC & TAKE DATA BEFORE SOH MECHANIC/ELECTRIC 8:00 AM 8:00 PM

2 CONFIRMATION BEFORE STARTING WORK O/M 8:00 AM 8:00 PM

1 PREPARATION TOOLS & PARTS MECHANIC/ELECTRIC 8:00 AM 8:00 PM

II AUXILIARY ENGINE

13 DRAIN - FILL OIL GENERATOR BEARING N/D MECHANIC + HELPER 8:00 AM 8:00 PM

12 SLUDGE/BACKWASH FILTER OIL OPERATOR 8:00 AM 8:00 PM

11 CENTRIFUGAL/GLACIER FILTER OIL MECHANIC + HELPER 8:00 AM 8:00 PM

10 MAIN FILTER OIL MECHANIC + HELPER 8:00 AM 8:00 PM

9 RUNING TEST INSIDE FILTER SUCTION TURBOCHARGER MECHANIC + HELPER 8:00 AM 8:00 PM

8 INSTALL - RETIGHTENING INTAKE AIR FILTER MECHANIC + HELPER 8:00 AM 8:00 PM

7 RE_SEAL - RENEW BEARING - OVERHAUL MOTOR VENT BLOWER - MOTOR EXHAUST FAN MECHANIC/ELECTRIC 8:00 AM 8:00 PM

6 CHECK - CLEANING PUMP - COUPLING - MOTOR SECONDARY CW MECHANIC + HELPER 8:00 AM 8:00 PM

5 REMOVE - TAKE OFF PUMP - COUPLING - MOTOR PRIMARY CW MECHANIC + HELPER 8:00 AM 8:00 PM

4 PREPARE SHUTDOWN PANEL AUXILIARY ELECTRIC 8:00 AM 8:00 PM

3 PM CLINIC & TAKE DATA BEFORE SOH MECHANIC/ELECTRIC 8:00 AM 8:00 PM

2 CONFIRMATION & SAFE BEFORE STARTING WORK O/M 8:00 AM 8:00 PM

1 PREPARATION TOOLS & PARTS MECHANIC + HELPER 8:00 AM 8:00 PM

I ELECTRIC & INSTRUMENT

13 MOTOR AUXILIARY - MOTOR FAN RADIATOR - VENT BLOWER - WIRING ELECTRICAL + HELPER 8:00 AM 8:00 PM

12 TRANSFORMER & ASSESORIES ELECTRICAL + HELPER 8:00 AM 8:00 PM

11 GENERATOR & ASSESORIES ELECTRICAL + HELPER 8:00 AM 8:00 PM

10 RUNING TEST PANEL HV 20KV - MV 11KV - WIRING ELECTRICAL + HELPER 8:00 AM 8:00 PM

9 INSULATION TEST & FUNCTION TEST PANEL LOW VOLTAGE 400V - WIRING ELECTRICAL + HELPER 8:00 AM 8:00 PM

8 INSTALL - RETIGHTENING - GREASE_UP PANEL ESP/CONTROL ENGINE & GCP - WIRING ELECTRICAL + HELPER 8:00 AM 8:00 PM

7 INPECTION - CLEANING CABLE - SOCKET INSTRUMENT - WIRING ELECTRICAL + HELPER 8:00 AM 8:00 PM

6 REMOVE - TAKE OFF SPARK PLUG MOUNT - SENSOR - WIRING ELECTRICAL + HELPER 8:00 AM 8:00 PM

5 PREPARE PICK UP SENSOR - PRESSURE SENSOR - THERMOCOUPLE - WIRING ELECTRICAL + HELPER 8:00 AM 8:00 PM

4 SHUTDOWN PANEL ELECTRICAL + HELPER 8:00 AM 8:00 PM

3 PM CLINIC & TAKE DATA BEFORE SOH ELECTRICAL + HELPER 8:00 AM 8:00 PM

2 CONFIRMATION & SAFE BEFORE STARTING WORK O/M 8:00 AM 8:00 PM

1 PREPARATION TOOLS & PARTS ELECTRICAL + HELPER 8:00 AM 8:00 PM

Total Days (Every Engine) 18

Total Man power 12
Total hours per days (Every Engine) 12

Total Hours 18 days (Every Engine) 216

Total Hours in 18 Days (6 Engine) 1296

This schedule will be changed depend on engines actual condition

or workers skills and work tools, consumables etc..
Note :
A : 6 M AN POWER BM J SUTAM I
B : 6 M AN POWER BM J SEM ARANG